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Safety Products

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Safety Products

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CIGWELD Professional:When welding is your businessAt CIGWELD we distinguish ourselves from the competition through superior features,

dependable products, technical innovation and excellence in customer care and

technical support.

Our CIGWELD Safety equipment range is proof of this commitment to deliver quality

products that exceed expectations.

Safety is paramount in the welding and cutting industry, so our aim at CIGWELD is to

provide a range of quality equipment that complies with the relevant Australian Standards

and provides ultimate protection while being comfortable and affordable.

Don’t Compromise on Safety!Before you commence welding or cutting it is imperative you protect yourself and follow

the safety tips below;

1 - Always refer to your operations manual for safety requirements prior to

commencement of welding.

2 - Protect your eyes and face - and if welding, you MUST wear an

Australian Standards compliant welding helmet.

3 - Wear protective clothing, this includes gloves, protective footwear

and a dust coat or overalls.

4 - Ensure your workplace is clear of hazardous materials.

5 - If gouging or plasma cutting, please ensure you wear the appropriate hearing protection.

For further information, please refer to the relevant safety standards or your local authority.

©2011 Thermadyne. All rights reserved.

Introduction

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Welding Helmets – Hiderok™ 4

Welding Helmets – Arc Master Pro 5

Replacement Lenses – Passive Filter 6

Replacement Lenses – Clear 7

Face Protection – Face Shields / Visors 8

Eye Protection – Goggles / Spectacles 9

Hearing Protection – Earmuffs 10

Contents

Symbol reference chart

Warranty: This equipment is manufactured to stringent CIGWELD quality standards and is backed by a conditional warranty period as indicated.

Australian Standards: Relevant Australian Standards apply to selected items. Eg. Welding helmets, face shields, welding goggles, etc.

Quality System: This equipment is manufactured to CIGWELD’s Certified Quality System.

Eye Protection: This equipment is designed to provide protection for your eyes.

Face Protection: This equipment is designed to provide protection for your face.

Hearing Protection: This equipment is designed to provide protection for your hearing.

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Features

• Lightweight.• Designed for comfort.• Heat resistant.• Excellent balance.• High strength. • Moisture resistant.

• One piece seamless construction.

• The Ratchet headgear assures quick positive adjustment.

• Shade 11 filter

Ordering Information

Hiderok™ 51 x 108mm lift front helmet 453833Hiderok™ 51 x 108mm lift front helmet (bulk packed) 453833INDHiderok™ helmet for use with earmuffs 454060Hiderok™ Arcmaster™ helmet (shade 11) 454143

Spare Parts Ordering Information

Arcmaster™ shade 11 fixed lens 454146Arcmaster™ shade 1 & 2 upgrade kit 454148Sweatband 453835Ratchet harness 453838Lens retaining spring 453843

Standards

Eye protection (passive) – Certified to AS1337 Lic. 464 – Certified to AS1338.1 Lic. 464Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169 – DIN EN 379 (51 x 108 mm) – Certified to ANSI 787.1-1998Helmet protection – Certified to AS1337 Lic. 464 – ANSI 781.1 – DIN EN 175

Hiderok™ welding helmets are moulded to offer a lightweight construction, strength, flexibility and heat resistance while still providing the wearer with the comfort and balance necessary for a hard day’s work. The ratchet headgear assures quick positive adjustment with one hand.Specially designed stops allow positioning of the helmet in any one of four preset positions which gives maximum viewing and comfort while welding in any position. The fully adjustable headgear has been designed for greater comfort, viewing angle and head size. A wide range of overhead adjustment allows eyes to be in line with the lens. A floating mount allows flexibility and movement for complete comfort all day long. Long life easy ratchet adjustment fits most head sizes. Easy adjustment of friction posts for ‘lift up’ and ‘nod down’ positions. Absorbent sweatbands are also replaceable.

WARNING – Beware of imitations. Hiderok™ welding helmets carry full standards mark compliance to AS/NZS 1337 (Lic. 464). This ensures you have FACE protection as well as eye protection (eye protection to AS/NZS 1338.1 Lic. 493 where indicated). Look for the ‘TICK’ marks inside the helmet

453833

454060

454143

Hiderok™

Welding Helmets

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Features

• Variable shade from 9 – 13• Battery powered with

solar assist for extended battery life

• 1/20,000 second reaction time

• Fully adjustable sensitivity and delay controls

• Low battery indicator

Auto-Darkening Filter Lens

Description SpecificationsFilter Lens Dimensions 110mm x 90mm x 10mmViewing Area Dimensions 98mm x 46mmReaction Time 1/20,000 secondPower Supply 3V Battery plus Solar CellUnactivated Shade Level 3.5Variable Shade Level 9 – 13Operating Temperature -10°C – 60°CStoring Temperature -20° – 70°CSensitivity Range (light to dark) Low – HighDelay (dark to light) Min (0.1 sec) – Max (1 sec)On/Off Control AutomaticLow Battery Indicator Flashing LEDWeight 110g

Ordering Information

Arc Master Pro helmet (Blue) 454294Arc Master Pro helmet (Blue with graphic) 454295Arc Master Pro helmet (Black with graphic) 454296

Spare Parts Ordering Information

Auto Darkening Lens 454297Front Cover Lens 454298Rear Cover Lens 454299Harness Assembly 454300Sweat Band 454301Welding Helmet Bag 454302

Package Contents

Description Quantity

ArcMaster Pro Auto-Darkening Welding Helmet 1

Drawstring Helmet Bag 1

Front Cover Lens 2

Rear Cover Lens 2

Operating Manual 1

The ArcMaster Pro Auto-Darkening Welding Helmet is an ultra modern product manufactured specifically for welding comfort, versatility, performance and fume deflection. The product is designed to offer lightweight construction, strength, flexibility and heat resistance whilst providing the wearer with the comfort necessary for a hard days work. Fitted with the latest auto-darkening shade lens incorporating variable shade adjustment (9 – 13), sensitivity control, and variable delay, the ArcMaster Pro welding helmet provides the ultimate in personal welding protection.

454295

454296

454294

Arc Master ProWelding Helmets

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Passive Filter LensesReplacement Lenses

Description Approx. range Filter(s) of welding Recommended current AmperesArc welding covered electrodes Up to 100 8Tungsten Inert Gas (TIG) Up to 75 10Covered electrodes 100-200TIG 75-100 10Metal Inert gas (MIG) short arc Up to 150Covered Electrodes 200-300TIG 100-200 11MIG CO2 150-250Flux-cored CO2 Up to 300Covered electrodes 300-400TIG 200-250MIG (aluminium and stainless steel) Up to 250 12MIG CO2 250-300Flux-cored CO2 300-400Air-arc gouging Up to 400Covered electrodes Over 400TIG 250-350MIG (aluminium and stainless steel) 250-350 13MIG CO2 300-400Flux-cored CO2 400-500TIG Over 350MIG Over 400 14Flux-cored Over 500

Note: The filter lenses in the chart are recommendations only and welders should select the shade of their choice.

(51 x 108mm)Pack of 10Shade 8 Filter 453852Shade 9 Filter 453853Shade 10 Filter 453854Shade 11 Filter 453855Shade 12 Filter 453856Shade 13 Filter 453857

(51 x 108mm)Retail Packaging with 2 LensesShade 8 Filter 454280Shade 9 Filter 454281Shade 10 Filter 454282Shade 11 Filter 454283Shade 12 Filter 454284Shade 13 Filter 454285

(51 x 108mm) Gold Coated FiltersGold coated welding filters Retail Packaging with 1 Filter, 1 Cover LensShade 9 Filter 453953Shade 10 Filter 453924Shade 11 Filter 453925Shade 12 Filter 453926

(133 X 114mm) Wide View Gold Coated FiltersFor use with wide view helmets Retail Packaging with 1 Filter LensShade 9 Filter 454088Shade 10 Filter 454089Shade 11 Filter 454090Shade 12 Filter 454091Shade 13 Filter 454092Shade 14 Filter 454094

Welding filters are manufactured from the highest quality glass or polycarbonate to comply with the requirements of the Australian/New Zealand and other international standards (eg. ANSI Z87.1 & EN 169). All CIGWELD Glass Filter lenses are fully standards approved. If non-approved lenses are used with CIGWELD standards approved helmets it will void the standard mark approval and liability.The Gold Coated Passive Filter Lens allows welders to see their work in true natural colours. It also offers protection from infrared and ultra violet radiation, flying particles that would scratch or break ordinary glass and at the same time reflects practically all heat.

Ordering InformationRecommended Protective Filters For Arc Welding

Specifications

Manufactured From: GlassType of Lens: Filter lens Protection Against: Infra-red and ultra violetStandards: AS/NZS 1338.1 Lic. 464

Manufactured From: PolycarbonateType of Lens: Gold Coated Passive Filter Lens Protection Against: Infra-red and ultra violetStandards: AS/NZS 1338.1 Lic.464

WARNING – To guarantee eye protection look for a licence number or the ‘TICK’ marks on glass welding filters, not just ‘AS/NZS 1338.1’

453854

453855

453924

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Replacement Lenses

WARNING – To guarantee eye protection look for a licence number or the ‘TICK’ marks on CR39 cover lenses not just ‘AS/NZS 1338.1’

*Note - Australian Standards ‘tick’ icon does not apply to this product.

Specifications

Manufactured From: CR39Type of Lens: Cover lens

Protection Against: SpatterStandards: AS/NZS 1338.1 Lic. 464

Specifications

Manufactured From: PolycarbonateType of Lens: Chipping lens

Protection Against: ImpactStandards: AS/NZS 1337 Lic. 464#

Ordering Information

(51 x 108mm) CIGWELD Magnification Lens1.5 diopter 4540122.0 diopter 4540102.25 diopter 4540142.50 diopter 454011

The CIGWELD magnifying lens magnifies the work area to substantially assist the welder in maintaining the high standards required. They are available from 1.5 diopter magnification - up to 2.5 times.

Ordering Information

(51 x 108mm) Clear Chipping Plates Pack of 20 453999

(133 X 114MM) Clear Chipping Plates Retail Packaging with 2 Plates 454098

Manufactured from polycarbonate for impact resistance. Assemble in the welding helmet in the position closest to the operator.

The cover lens is an optically correct lens with a surface that provides the highest resistance to welding spatter.The cover lens will outlast other types and save considerable time and money in replacing ordinary glass or plastic filter lenses.CIGWELD CR39 Cover Lenses are designed to protect the filter lens from heat and spatter and are supported by full Standards Mark Certification.

Ordering Information

(51 x 108mm) CR39 Cover Plates Standards Mark Certified and 100% CR39. Pack of 200 453861Retail Packaging with 2 Plates 454141 (51 x 108mm) Clear Glass Cover Plates Pack of 10 453862Retail Packaging with 2 Plates 454286 (133 X 114MM) Clear CR39 Cover Plates Standards Mark Certified and 100% CR39. Pack of 20 454077Retail Packaging with 2 Plates 454171

Cover Lenses

Chipping Lenses

Magnifying Lenses*

Clear Lenses

454011

453999

454141

#When assembled with Hiderok Welding Helmet

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CIGWELD faceshields are designed to provide comfortable and safe eye and face protection in areas subject to hazardous projectiles or splashing liquids.

Features

• Compliant to AS/NZS 1337 Lic.464• Impact and splash protection.• Outstanding impact resistance.• Polycarbonate visor is heat resistant to 150°C.• Excellent optical properties.• Full length facial protection for the eyes, face, neck and ears.• Unrestricted vision for safe and accurate work.• Comfortable, readily adjustable ratchet head harness.• Quick and easy replacement of visors.• Positive manoeuvrability of visor in up and down positions.• Range of visors for different applications in clear or green.

• Lightweight - designed with comfort in mind.

Features

Polycarbonate Visors• The ideal all-round general purpose visor material.• Outstanding impact resistance (2mm thick PC for High impact).• Heat resistant to 150° C. • Excellent optical properties.• Contains UV absorber that provides eye and face protection

against high concentrations of UV radiation from the sun (not intended to provide protection against sunglare, except shade 5).

454615

454542

Ordering Information

High Velocity Faceshield Complete (AS/NZS 1337 Lic. 464) 454615Browguard with Headgear (AS/NZS 1337 Lic. 464) 454542

Spare Parts Ordering Information

Sweatband 453835Ratchet Harness 453838

Ordering Information

Clear High Velocity 205 x 400mm (AS/NZS 1337 Lic. 464) 454614Shade 5 Polycarbonate 205 x 400mm 454486

WARNING – To guarantee eye and face protection look for a licence number or the ‘TICK’ marks on visors and browguards, not just ‘AS/NZS 1338.1’

Faceshields & VisorsFace Protection

Faceshields

Visors

454486

454614

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In gas welding, cutting and brazing, protection must be given against possible injurious radiation and at the same time the visible radiation should be reduced to a comfortable level. For such processes sufficient protection will usually be given by goggles fitted with the appropriate shade lens. Gas welding goggles should be used whenever gas welding, brazing or cutting. They also protect the eyes from splashes and flying particles.

Designed to protect the eyes from flying particles and/or potentially harmful liquid splashes.Safety goggles are designed to provide all round eye protection from medium energy flying particles and to prevent the entry of potentially harmful liquid splashes. Safety goggles are recommended for use in situations such as the scaling, grinding and machining of metals, certain wood working operations and stone dressing.

Ordering Information

Lift front gas welding goggles – Filter Shade 5 (AS/NZS 1337 Lic.464) 454031Wide view gas welding goggles – Filter Shade 5 454040IND Lift front gas welding goggles – Filter Shade 5 (AS/NZS 1338.1 Lic 464) (bulk packed) 454031IND

Spare Parts Ordering Information

Pair of (round) filters for lift front gas welding goggles Filter Shade 5 (AS/NZS 1338.1 Lic. 464) 453810Pair of (round) cover lenses for lift front gas welding goggles (AS/NZS 1338.1 Lic.464) 453812

Ordering Information

Safety Goggles - Antifog Goggle Clear PVC Frame, Clear antifog lens (AS/NZS 1337 Lic 464) 454554

Safety Spectacles - General Purpose Wrap Around Clear Frame, Clear Coated lens, UV Protection (ANSI 287.1) 453522R

Features

• Soft pliable frame – comfortable to wear.• Goggles fit over prescription or safety spectacles.• The Lift Front Goggle comes standard with Shade 5 glass filter

lenses and polycarbonate chipping lenses.• The one piece coverall Goggle comes standard with Shade 5

one piece polycarbonate lens.• Non reflective matt interior finish.• Replaceable lenses are available for the Lift Front Goggle.• Vented to prevent fogging.

Features

• Lightweight, soft PVC frame that fits comfortably to the contours of the face.

• Spectacles can be worn under goggles.• Anti-fog polycarbonate lenses.• Goggles provide maximum peripheral and frontal vision.

The clear frame reduces that enclosed feeling.• Goggles are approved for use against chemical and impact

hazards, as defined in AS/NZS 1337.• Ventilation is provided for the eyes while preventing entry of

harmful liquids and dust.

Eye Protection

Goggles & Spectacles

454554

453522R*

454040

454031

Welding Goggles

Safety Goggles & Spectacles

*Note - Australian Standards ‘tick’ icon does not apply to this product

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455314 Earmuff Heavy Duty Plus, 29db SLC80. The Earmuff Heavy Duty Plus is intended for applications requiring heavy duty sound control.

455200 Earmuff Light Duty, 28db SLC80. A very popular general purpose earmuff. Suitable for a wide range of light industrial and domestic applications.

Features

• Soft ear cushions.• Snug fit for all day comfort.

• Lightweight and strong.• Economical.

Earmuffs are made of a mixture of plastics and foam.Correct hearing protection should be worn at all times in industry. The highest dB rated earmuff or earplug is not necessarily the best option. In some industries this could be dangerous as you still need to hear workers or machinery around you. Eg: warnings or forklifts etc. The first requirement of a hearing protector is that it should supply sufficient sound reduction (attenuation) for the work environment concerned.When sounds become disturbing, irritating or even sometimes painful, we classify them as harmful noise. However, noise does not have to hurt before it damages your ears. The noise which causes hearing loss is invisible and often painless yet it results in a gradual loss of our ability to hear.

Ordering Information

Earmuff Light Duty 28db SLC80 140 Grams, 9.6 Clamping N-Force (AS/NZS 1270 Lic. 3573) 455200Earmuff Heavy Duty Plus 29db SLC80 200 Grams, 10.7 Clamping N-Force (AS/NZS 1270 Lic. 3573) 455314

EarmuffsHearing Protection

Specifications

Acoustic Attenuation – Decibels (dB) to AS 1270-1988Earmuff Frequency-Hertz 125 250 500 1000 2000 4000 8000 SLC80Earmuff Mean Attenuation 13.8 18.7 26.0 35.8 34.0 30.6 32.3 28 Light Duty Standard Deviation 4.2 3.1 2.6 3.7 3.2 4.0 3.1Earmuff Mean Attenuation 15.9 18.5 26.9 34.3 33.8 37.2 37.3 29 Heavy Duty Plus Standard Deviation 3.6 2.8 2.3 2.5 3.7 2.7 2.8

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Notes

Authorised Distributor:

Thermadyne Asia Pacific Head Office71 Gower St, Preston VIC 3072 AustraliaCustomer CareTel: 1300 654 674 Fax: + 61 3 9474 7391International EnquiriesTel: + 61 3 9474 7508 Fax: + 61 3 9474 7488Email: [email protected]

CI C

A SA

FETY

11.

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In the interest of continuous improvement, Thermadyne reserve the right to change the specifications or design on any of its products without prior notice.

Malaysia - Thermadyne Asia Sdn Bhd Lot 151, Jalan Industri 3/5A Rawang Integrated Industrial Park, Jin Batu Arang 48000 Rawang, Selangor Darul Ehsan West Malaysia

Tel: + 60 3 6092 2988 Fax: + 60 3 6092 1085

Indonesia - PT. Thermadyne Utama Indonesia JL Angsana II Blok AE No.28 Delta Silicon – Cikarang Bekasi, 17550 Indonesia Indonesia

Tel: + 62 21 8990 6095 Fax: + 62 21 8990 6096

China - Thermadyne Industries, Inc. Unit 4F2, Zhao Feng Universal Building, No. 1800 West Zhongshan Road, Xuhui District, Shanghai 200235 China

Tel: + 86 21 6407 2626 Fax: + 86 21 6448 3032