safety & health program slide (8.12.2015)

8/20/2019 Safety & Health Program Slide (8.12.2015)

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HSEF MONTHLY REPORT

NOVEMBER 2015

1


2/25

Incident Statistic by Plant (Jan-Nov 2015)

2

Plant First Aid Minor Major otal

rans!ort 1 2 "

M# 2 " 5

Ad$in 0

P%& 0

P'1 1 1

P'2 2 2

P' 1 1

*2 1 5%+1 2 ,

%+2 2 1 "

F*1 1 1 1 "

PF- 1 1

N.'N 1 2 " ,

P'. 1 1 2/ 2 2

I.I 2 2

.#&I#A. 1 1

NN 1 1

PSF 1 1 2

'A. 2 21 2" ,


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"

1

2

1

2

1 1

2

1

2 2

1 1

2

3

1 3

1

Incident by Plant (Jan-Nov 2015)

First Aid Minor Fatal


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2010 2011 2012 2013 2014 20150

50

100

150

200

250

194

133

8881 84

1

Incident Statistic by Yea (2010-2015)


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Incident Statistic by Mont3 (Jan-Nov 2015)

5

!ont" 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015 2015#$#%&

Plant J%N ' !%* %P* !%Y J+N J+&Y %+, SP $# N$.

P' 1 1 1

P' 2 1 1 2

P' 1 1

P%& 0

* 2 1 1 1 2 5

%+ 1 1 2 1 1 1 ,

%+ 2 1 1 1 "

F* 1 1 1 1 "

PF- 1 1

N.'N 1 2 1 2 ,

P'. 1 1 2

PSF 1 1 2

/ 1 1 2

I.I 1

1 2.#&I#A. 1 1

NN 1 1

PA 0

M# 1 5

A*MIN 0

&ANSP'& 1 2 "

#$#%& 3 4 5 2 11 4 4 3 1 4 5 4/


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,

J%N ' !%* %P* !%Y J+N J+&Y %+, SP $# N$.0

2

4

/

8

10

12

3

4

5

2

11

4 4

3

1

4

5

Incident Statistic by !ont" (Jan-Nov 2015)


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Part o4 ody Inj6ry Analysis (Jan-Nov 2015)

ody Part /ead #3in ye Face Mo6t3 Forear$ /and Fin7er .e7 Ar$ Foot oe 't3er otal

otal 1 0 " 0 0 0 10 1" , 2 5 0 , ,

8

/ead9 2:ye9 8:

/and9 22:

Fin7er9 2;:

.e79 1":

Ar$9 :

Foot9 11:

't3er9 1":

Pat o ody Iny (Jan-Nov 2015)

/ead #3in ye Face Mo6t3 Forear$ /and

Fin7er .e7 Ar$ Foot oe 't3er


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Near Miss Statistic by Plant (J6ne-Nov 2015)

;

Plant June July Aug Sept Oct N! TOTAL

POY 1 1 2 2 5

POY 2 # 1 1 15 20POY $ 1 1 # 1 20 2%P&R 1 1

'TY 2 1 2 2 # (&V 1 # 2 5 10&V 2 2 1 # %

F'Y 1 1 # 1 1 2 (PFY)$* 1 1 1 #NYLON 1 1 1 1 $

POLY 1 1PSF 1 2 2 5HTY 1 2 1 1 1 1 +

ELE,TR-,AL 1 1

.T-L-TY 1 1 2,TS 0M, 2 1 # $

A'M-N 2 2 TRANSPORT $ 1 5

SAFETY 1 1

TOTAL 11 1$ 1/ 10 / 5% 11/


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0

5

10

15

20

25

"0

5

20

2/

1

8

10

/

8

34

1

5

12

0

4

2

5

1

Nea !iss Statistic by Plant (Jne-Nov 2015)


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PSM Incident 2015

10

Plant *ate Incident

PSF 20 Jan 2015 /M do=t3er$ lea>a7e

Nylon 1; A!r 2015 /M boiler lea>a7e

P'1 28 A!r 2015 'il lea>a7e at eva!orator area

SM2 < J6ne 2015 Fire incident at blo= roo$ area

*1 10 J6ne 2015 Fire incident at !rod6ction area

Nylon F* 21 J6ne 2015 #'2 cylinder tan> e?!lode

Nylon Poly 22 J6ly 2015 .ea>a7e o4 nec> 4lan7e o4 t3e +@ tan> and ca6sed s$o>ereleased

PSF 25 A67 2015 *o=t3er$ lea>a7e

Nylon F* 21 Se!t 2015 'il 76s3es lea>a7e 4ro$ !i!in7 (,$)

%+2 28 Se!t 2015 Fire incident at e?3a6st c3a$ber o4 dryer $ac3ine

*2 1 'ct 2015 Fire incident at !rod6ction areaPoly # 28 'ct 2015 +a!o6r lea>a7e 4ro$ !6$! inlet 12;-P08 ins6lation

Poly # " Nov 2015 Po=er s6!!ly 4ailed at Poly #*

PSF 22 Nov 2015 'ne o4 1; Annealer rollers o6t o4 !osition d6rin7 o!eration s!eed(identi4y as &oller0


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PS! Incident Jan-Nov 2015

Jan 'eb !a % !ay Jne Jly % Set $ct Nov0

065

1

165

2

265

3

365

1

2

1 1 1 1 1 1

2

1

1

PS! Incident Statistic Jan-Nov 2015

Pocess 'ie


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Pro7ress o4 PSM Activities

12

Isse Stats Poess

rainin7 4or&ecronMana7e$ent(o44icer levelsand above)

Already 4ind a cons6ltant co$!any In !ro7ress disc6ssiono4 cost =it3 cons6ltant


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Sa4ety B /ealt3 rainin7 Pro7ra$

1"

Plant *ate itle '44icer .ocal

%or>er Forei7n%or>er

otalotal

/o6rs

/SF

"rd Nove$ber2015

/ealt3y *iet at %or>!lace "; "; 2 8; 85

/aCe "; "; 2 8; 85

t3 Nove$ber

2015

#3e$ical /andlin7Drans!ortationB Stora7e

11 "5 2 ; ;

%o$en /ealt3 Prevention 10 0 0 50 50

*iabetes Prevention 10 0 0 50 50

*en76e Prevention at %or>!lace 20 "< ," 50

5t3 Nove$ber2015

Personal Protective E6i!$ent 1 2< 0 " ;,

Prevention o4 In4ection *isease/I+

"1 "0 " , 8,

?ercise At %or>!lace "1 "0 " , 8,

Sec6rity18t3 Nove$ber2015

Fire Fi73tin7 (3eory B Practical) 5 ; 5 1; 12,

'A. 20; "28 21 55, 812


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'ate # N!e34e untl %t6 N!e34e 2015

,a3pagn Ttle Occupatnal Sa7ety 8 Healt6 &ee9 Pga3 Tget6e:t6

Mn;ty 7 Healt6 See34an

,nclu;n

All Recn ;ta< :a; 7ully ;uppt n 3a9ng t6; e!ent ;ucce;;7ullygan=e> Act!ty an pga3 gan=e :a; !ey 6elp7ul t ;ta<an :9e leanng ;3e ne: n73atn an gan 9n:legeega ccupatnal ;a7ety an 6ealt6 ;;ue t 3p!e l7e? 7a3ly

an :9>

Me t6an #50 lcal :9e :ee pptunty uneg a 7ee @Healt6Sceenng Te;t t e!aluate t6e le!el 7 6ealt6ne;;> Ttal 5%1 ;ta<an :9e :ee atten tal9 pe;ent 4y ;pea9e>

Saety and 7ealt" aain


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Saety and 7ealt" aain P"otos

15


16/251,

Saety and 7ealt" aain P"otos


17/25

PlantG PF-

*ateG 2,112015

i$eG 1005 a$

!oc :ill

18


18/25

All e$!loyees =as in4or$ed early to stand by 4or 4ire $oc> drill at PF !ac>in7

area

Fire n7ine already at incident site 1005 a$ be4ore $oc> drill start

Fire 4i73tin7 ea$ (o$ba &ecron) =as standby be4ore incident 3a!!en

NoCCle 3ose and co6!lin7 cannot joint !ro!erly ca6sed =ater !ress6re =ea>

/ydrant 3ose =as 4o6nd =ater lea>in7

$er7ency res!onse tea$ $e$ber 3oldin7 3ose 6sin7 one 3and

%or>er not reco7niCed asse$bly !oint d6rin7 evac6ation 4ro$ PF Plant

Mec3anical and lectrical tec3nician s3all re!ort to co$$ander re7ardin7 s=itc3 o44

electrical so6rces

3e resc6e tea$ did not analyCe t3e victi$ condition d6rin7 resc6e ti$e

Pac>in7 area =as 4o6nd e$!loyees to 46lly evac6ate 4ro$ e$er7ency area

Inco$!etent 4irst aider to c3ec> victi$

A$b6lance or e$er7ency ve3icle did not co$$6nicate =ell =it3 4irst aider =it3o6t anyin4or$ation t3ey as>ed t3e victi$ to 7et in t3e car

otal involved $oc> drill 5 e$!loyees

Moc> *rill 'bservations

1;


19/25

&eS'P S6$$ary &e!ort H Jan 6ntil Nove$ber 2015

&eS'P

1<

Mont3No o4

'bserver #o$!liance

:nsa4e Act!er /o6r

nsa4e#ondition !er

/o6r otal nsa4e

!er /o6r

Jan 128 ,"


20/2520

Jan 'e b ! ac % ! ay Jne J ly % Se t $ct No v0

20

40

/0

80

100

120

/3698 /268//613

603

8561 846099655 80628

8865

94653 9/612

*eS$P oliance ;Jan-Nov 2015


21/2521

Jan 'e b ! ac % ! ay Jne Jly % Se t $ct Nov0

1

2

3

4

5

/

8

462

5639

4644648

462

4691

/602

/63

56 5652 562

*eS$P +nsae %ct e 7o Jan-Nov 2015


22/2522

Jan 'e b ! ac % ! ay Jn e Jly % Se t $ct No v0

062

064

06/

068

1

162

164

16/

168

1659

1633

162/

1604

1659

1631634

0698

1658

162/

1611

+nsae ondition e 7o Jan-Nov 2015


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Internal Sa4ety B /ealt3 A6dit

2"

Plant ,ade :ate

'indins

Area *oc6$entation

P'2 # 12 Nov 2015 2 2

P' # 1< Nov 2015 2 "

/ 2, Nov 2015 ; 1


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IS/A Findin7s

2

P'2 P' /


25/25

THE EN'

safety & health program slide (8.12.2015)

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