saes fractum brochure 08-2013 · 2020. 7. 2. · saes intern lozerweg 1 tel: +31 (0) istributor:...
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ands 61896
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About
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Saes Inter
Manu For yroad cour ohighehydraavailamade
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rnational B
ufacturing
years, we as Oconstruction, trawn designs, m
est quality standaulic compactorable from stocke-to-order.
ands 61896
B.V.
OEM have beenans-shipment, r
manufacture excdards. The mosrs, and pallet fk. Specials in a
n manufacturinrecycling, and dcavator and whst common typeframes are maaccordance wi
g a variety of demolition. Sincheel loader attaes of excavator anufactured in th our clients’
attachments foce 1982 we, in aachments that buckets, wheelbatches and twishes and sp
or earth movingaccordance witcomply with thl loader bucketstherefore mostpecifications ar
g, th
he s, ly re
since 19822
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Servi
Next sale transpboth rparts.
Throusolid like toprogra
Refer
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ces
to manufacturijob site insp
portation, machrepresented an. A selected par
ugh the years winternational neo get acquainteam, or the serv
rences
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ng and distribupections, conshine setting andd non-represenrt of our deliver
we established etwork. We are ed. Please contavices we provide
ution, we offer sultancy, and d adjustment, inted brands, anry program is al
yearlong relatioalways lookingact us for moree.
a wide variety product dem
installation, opend the supply ofso available for
onships with reg to expand oure information ab
of services, raonstrations uperator training, f original wear ar rent.
nowned compar network and wbout our compa
anging from prep to after-salmaintenance o
and replacemen
anies and built would very mucany, our deliver
e-le of nt
a ch ry
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FRACTU
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UM BREAKE
FRACsolutio Fractu - m
b - s
b - c
c The tbreak
This lclientsbreakquarr Main
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ERS: INTROD
CTUM ApS maons for breakin
um breakers pr
mining and qubreaking oversi
steel mill servibreaking and re
construction incrushing bridge
technology behkers, where Fra
atest generatios who requeste
kers are deliveries, and demoli
advantages
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DUCTION
anufactures ing rocks, recycli
rovide a wide ra
uarrying industzed rock and e
ices: ecycling slag, sc
ndustry: es and foundatio
hind the Fractctum is present
on of breakers hed an improved ring high breakition companies
novative breaking steel slag a
ange of opportu
tries: eliminating seco
crap, sculls, bre
ons.
tum breakers ting the latest v
has been deve and more effickage capacity, s all over the wo
king technolognd scrap, and c
unities for profes
ondary blasting
eaking iron and
has been useversion of the br
eloped due to incient breakage t
productivity anorld.
Low wear onVibration levdecreased sigpounding elemight damagelements.
Cost effectivLow operatiinvestment in
Improved woFractum breavibration anmachines onthe working ewell as havinsurroundings
Flexibility Fractum canmaterial it wil
High capacitHigh precisiooperators to thus increase
y that providecrushing reinfor
ssionals workin
tundish
d for two genreakage techno
ncreasing interetool. That is whnd safety to ste
n the excavatoels and hydragnificantly due ements in the ge pumps and
veness ng expenses, heavy equipm
orking environakers have cond noise leve
n the market, wenvironment of tng less negativ.
n be taken l be breaking.
ty and producton and frequenc
process matees the overall pr
es cost-effectivrced concrete.
ng within:
nerations of thology.
est from existinhy today Fractumeel mills, mines
or aulic effects arto a minimum osystem, whic
d other workin
no need foment.
nment nsiderably loweels than othewhich improvethe operators ave impact on it
directly to th
tivity cy of hits allow
erials faster anroductivity.
ve
he
ng m s,
re of ch ng
or
er er es as ts
he
ws nd
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TECHNI
Models’
Energy leWeight Impact frWorking Oil flow Machine Machine
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CAL SPECIF
specifications
evel
requency pressure
class stick mouclass boom mo
* depe
Drop Fractuintegrimpacstroke
Fracturuggelifetimequip
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FICATIONS
s
S
unted* ounted* ends on the appli
ball technolog
um’s proprietarrating innovativct every time. Tes per minute.
um’s unique teced, problem-freme of the excapment, because
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Todalevel
The specanalyappl
Joule
ton Strokes/min
Bar l/min
ton ton
ication, use of co
gy
ry technology ee controlled droThe Fractum b
chnology increae performance
avator. And it the impact is c
ay Fractum offels varying from
choice of thecialists have mysis of the bications custom
Model 80 80.000
5,5 10
290 200
23 – 27 20 – 23
ounter weight, boo
enables safe, prop ball technolbreakers delive
ases reliability,e, time after tim
makes it posscontained inside
ers four differen80.000 to 300.
e optimal modmade a carefuest technology
mers will be usin
Model 100 100.000
5,9 10
290 200
Min. 25 Min. 25
om length etc.
precise, and coogy with a rugg
er a hammerhe
safety, precisiome. It minimizesible to operate the tube.
nt breaker mod000 Joules.
el is usually ul consideratioy solutions forng the breaker i
Model 200 200.000
12,0 10
270 400
Min. 45 Min. 40
ost effective haged hammerhead impact freq
on, and performs vibration to ate close to pe
dels, with energ
made after ouon and detailer the particulain.
Model 300 300.000
13,5 8
300 400
65 – 70 50 – 60
ammer duties bead for precisioquency up to 1
mance. It deliverassure a longe
eople and othe
gy
ur ed ar
by on
0
rs er er
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Hamm Becauhamm The h - Ballareuse- Thesite w The elong a Differrocky suppl Whendoes wherewhenalso iwhere We hmaterWhenpossifrom reach
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merhead
use it is engmerhead can wi
hammerhead co
ast blocks, whied every time the tip, which hitswith a separate t
effect on this deas the custome
rent tip designs applications, mied.
n the breaker isNOT penetrate
e the wear on t the breaker isimportant. The e the Fractum b
have a possibilrial and the hamn being used inble to drive anymultiple hits, o
hing enormous l
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ineered with thstand the trem
onsists of:
ch are not in dhe tip is change the material dtool. Normally t
esign is that ther decides to op
depending on more flat ones
used in rocky ae the material. Tthe chisel -depe used on softechisel operate
breakers break
ity to supply a mmer head is hi steel work appything into the mr from an overlevels.
a proprietarymendous powe
direct contact wd.
directly. This tipthis change tak
e energy does nerate the break
the applications for crushing a
applications it isThis is a fundaending on the
er material like ed systems justhe material.
front end to titting the back splications also hmaterial. The mrwhelming force
combination oer brought to pla
with any materia
p is exposed toes less than 4 h
not decrease ovker.
n can be suppliapplications, bu
s important to uamental differenmaterial- can bporous limesto
st make holes
he breaker whside of the chisehere it is impor
material breaks e that is releas
of alloys and ay.
al. The ballast b
wear and can hours for traine
ver time, but sta
ied. Conical onut also chisel s
understand thatnce to chisel opbe extremely higne, coal, clay ebut do not bre
ere a chisel isel and not the mtant to understadue to either ced in a short ti
laminates, th
blocks are bein
be changed oed engineers.
ays the same a
nes for steel ansystems can b
t normally the tiperated systemgh. Alternativeetc. this issue eak the materia
s driven into thmaterial itself. and that it is no
crack that occurime with a pea
he
ng
on
as
nd be
ip ms
ly is al
he
ot rs ak
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Versi
The f The freleascouplThis h
The cpressmakethe w The copera The v
For thbreakthe ha
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ons
fixed energy ve
fixed energy vesed at the top er will grip/releahappens autom
coupler is a "nosure, air pressues it failsafe, as ire and can be
coupler is operaated by the hydr
variable energy
he variable enker. The operatoammerhead at
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ersion
ersion will give of the breaker.ase the hamme
matically and the
o energy" couplre, or electric ethere are no hchanged within
ated by a liftingraulics from the
y version
ergy version thor simply selectthe desired hei
the full energy. The hammerher through a spe operator does
ler, meaning thenergy. Only thoses or cables
n a short time.
g cable, which ise excavator.
he hammerheats the energy leght.
y for every strokhead is lifted wecial designed
s not have to do
hat it is not suphe lifting cable i, which can be
s lifted by a hyd
ad can be releevel and the bre
ke as the hammwith a mechanic
lifting tap on tho anything.
plied with energs attached to thcut. The couple
draulic cylinder
ased at any heaker will autom
merhead is oncal coupler. Thhe hammerhead
rgy like hydraulhe coupler. Ther is attached t
r. The cylinder
height inside thmatically releas
ly he d.
ic is to
is
he se
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AREAS
M
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OF APPLICA
Mining & Qua
Fractuthan The con theasiecan bstrokeopenc
Free-proceway. includincreaprodu
Fract
Break
In maa lateplaceusual
Whencouplstocktype aFractuin mican bon to
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ATION
arrying
um breakers ef150 tons, depecapacity of rockhe hardness ofr it is to beak break bauxite, es and therebycast mines and
fall breaking essing at minesIt brings a num
ding the replaceasing the breakuction costs.
tum breakers a
king a pile of b
any quarries boer stage. The d remotely froly requires the
n using a Fraer, one operapile. Because attachments, youm breaking funutes. This me
break the bouldetrucks quickly a
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fficiently crush oending on the mk breaking at mf the material. it with the Fragranite, and b
y significantly imquarries.
technology es and quarries imber of advantaement of the seking capacity a
allow to improv
In thepatterimmepatterFractu
As thebouldno lonMoreobreakblastinincrea
boulders with t
ulders are piledpiled up bould
om the quarryuse of a numbe
actum breaker ator is able t
excavators uou can easily s
unction to a buceans that the ers and then loaand easily.
oversized bouldmodel of the br
mines and quarrThe harder th
actum technolobasalt rocks inmproves the pr
ensures effectin a safe and c
ages to quarriesecondary blastand decreasing
ve the blasting
e past, it wasrns to achieve
ediately after thrn to save timeum breaking tec
e Fractum breaers of 150 tonsnger to be throver, by changiker it is possibng operation, tase the overall
the portable h
d and broken atders are ofteny area, whicher of machines.
with a quickto handle anyuse quick-hitchswitch from thecket or grapplesame operatorad this materia
ders of more reaker used. ries depends he rock, the ogy. Fractum n just a few roductivity at
tive mineral cost effective s and mines, ting process, g the overall
g process
s necessary toe a broken roche blast. Todaye and money ochnology deal w
aker can quicklys and more, queatened by theing the blast pable to achieve through decreaproductivity and
ammer
t n h
k y h e e r l
o use closely-sck size that coy it is possiblen drilling blast with oversized r
y and efficientlyuarry and mine e task of secoattern and apply
considerable ased use of expd safety on site
spaced blastincould be loadee to extend thholes by lettin
rocks.
y break massivmanagers nee
ondary breakingying the Fractumsavings on thplosives, and t
e.
ng ed is
ng
ve ed g. m
he to
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No se
Redu
Mine the rouse oand th
The wvibratnotedcomp
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econdary blast
uce the wear of
and quarry maocks with hydraof hydraulic hamhe excavator w
working princiption on the excad that the opepared to the lifet
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ting
f the machiner
anagers often faaulic hammers.mmers are the ear, caused by
le of Fractum iavator is minim
erational lifetimtime of those m
The FreffectivoperativaryingFractumstrokessecond
The doperatoshellingmanagcapacitalongs
ry to a minimu
face the proble The main reahigh wear of c
y the extensive v
impact breakermal. Mines and me of the carrymachines that w
ractum rock breve and effions. High cag between 80.0m to break thes, which makdary blasting.
design of the or to make verg. This, in tu
gement to signty on site aide other mach
m
m of high wearsons for high wchisel while brevibration from t
rs is based on quarries that uying excavatorere used with h
eaker is globalicient secondpacity and an000 – 300.000e hardest rockkes it unnece
Fractum breay precise strokurn, helps quificantly increasnd to operateines.
r on excavatorswear costs asseaking the hardhe hydraulic bre
gravity, which use the Fractumrs was dramathydraulic hamm
lly known for itdary breakin
n impact powe0 Joules, allowks in just a fewessary to us
aker allows thkes and to avoiuarry and minse the breakine the hamme
s while breakinsociated with thd rock materialsreaker.
means that thm breakers havtically extende
mers.
ts ng er
ws w
se
he id
ne ng er
ng he s,
he ve ed
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Steel Industry
High capacslag p
Break
How not bto cooof spprocecan li
Howeis posstill recoolinbe tra24 howheeIn mareducis sorto the
Manyhave breakallowsslag y
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y
levels of flexicity, allow clienpits.
king hot slag
often have youreak after leavol for some dapace on site. essing and remmit the recyclin
ever, if you usessible to break ed-hot. This allong time by five ansported awayours. This also rl loaders and oany cases the
ced dramaticallrted and sent de respective pro
y years of expeshown that
king the hot ms clients to incryard and overal
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ibility and minnts to significan
u found that hoting the pot? It ys, which requIn this case
moval from theg capacity.
e Fractum techthe slag skull w
ows you to decrtimes, so the s
y from the slag reduces the neeother heavy me drop ball pry because the
directly from theocessing areas.
erience within using this me
metal slag is srease the capacl productivity.
Fractfor sslag, break
Fractdumpnext heavportabreakthat sand omach
nimised transpontly increase pr
t slag will then has
uires a lot the slag
e slag pit
nology, it when it is rease the skulls can pit within ed to use
machinery. rocess is e material e slag pit
this area ethod for safe and city of the
tum breakers asecondary brea
moulds and sking iron and tu
tum can break ped, going easjob. It is no
vy materials toable breaker cak the steel waslag crushing, other breaking hinery.
ortation costs, roduction capa
are widely useaking tasks susteel scrap, proundish.
the material rigily from one jolonger necessa
o the drop ban be taken to th
aste on site. Tiron breaking, ltasks would req
coupled with city and overa
ed by steel milch as recyclin
rocessing skulls
ght where it waob on site to thary to transpo
all. Instead, thhe materials an
This also meanladle deskullingquire less heav
great breakinall productivity a
ls ng s,
as he rt is
nd ns g, vy
ng at
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Effici
Pig Ir
The dmaterand operaecono
Somecm x of a tis posbreakrequir
The Foperahigh tfor bre
Slag
The bsuch additimetho
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ent recycling o
ron and Slag B
design of Fractrials precisely wan impact po
ators to break omical to use in
e of Fractum’s c50 cm x 50 cmraditional drop ssible due to tkers. This is esrement for sma
Fractum breakeators having to transportation ceaking pig iron
Pot Deskulling
breaker is also ccases is muchon, the processods like oxy-cut
ands 61896
of moulds
Recyclinprocessdroppingmoulds shapes is consid
This tecrequiredallow yoof the bof the st
Boulders
tum breakers awhere the impa
ower of 80.000the material in
n the steel maki
customers brea, which is almoball. Breaking he high precispecially importaller and smaller
er can break themove it to the d
costs. This is jusprocessed from
g
Emptyingsteel wobang themight nopeople a
Fractum much higthe impaenergy foto cope w
capable of desh higher compas is performed tting.
ng moulds fros since it is ofteg balls. Furtheinto the corre(round or anglederably simplifie
chnology maked sizes at the oou to break the reaker’s chassitrokes and to co
allows the operact is needed. 0 – 300.000
nto a size that ing process.
ak the material ost double the nthe materials i
sion of impact oant because ofr material.
e pig iron at thedrop ball. This st one of the re
m blast furnace
g the slag pots orks. It is oftene pot against otot just damage and machinery o
breakers are gher success ract power of tfor different brewith slag pots h
kulling the potsared to the peby Fractum fa
om steel proden necessary t
er, it often cauect sizes, sinceed). With the Fred.
es it possible tptimum locationold moulds in ais makes it is pontain the impa
rators to hit theHigh precisionJoules allowsmakes it very
into sizes of 50normal capacitynto small sizesof the Fractumf the increasing
e location wherein turn, reduces
easons why Fras.
is a time consu hazardous to her hard objectthe pot, but is
on the site.
able to performrates without dthe breaker, it eaking tasks. Thandled by a lad
s when the skulrformance of oster and more
uction is a tto transport theses difficulties
e the moulds ractum technolo
to shape the mn. Moreover, Fra safe manner spossible to contact area.
e n s y
0 y s
m g
e the material iss or even avoid
actum breakers
uming and difficuse hydraulic
ts to clean the salso potentially
m the deskullinamaging the pis possible to
he Fractum tecdle or by overhe
l is frozen. Theother deskullingeffectively than
time consumine moulds to th in shaping thoften have odogy this proces
moulds into thractum breakersince the desigtrol the precisio
s placed, withouds unnecessariare widely use
cult task in moshammers or t
slag from it. Thy dangerous fo
ng process witpot. By adjustino apply variablchnology is ablead cranes.
e success rate ig techniques. In with traditiona
ng he he dd ss
he rs gn on
ut ly
ed
st to is or
th ng le le
in n al
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Beac
Whencan bdensiabilitythe bcapac
Due thave the Fsecon
Scrap
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h Iron
n pig iron is tembe done with ty, the precisio
y to rip the brobreaker, give acities of tradition
to the Fractumother equipmen
Fractum machindary breakage
p
ands 61896
mporarily storeFractum tech
on of the impacken material apa very high ounal machines p
breaker’s safent like magnetsne. This signif
e tasks and imp
ed in a pit, the hnology. The vct of Fractum part due to theutput that exc
present on the m
ety in operations and trucks co-ficantly increasroves the overa
breaking procvery high enebreakers, and
e unique designceeds the presmarket.
n, it is possible-working alongsses the speedall productivity.
ess ergy the
n of sent
e to side of
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Demolition Demo Fractuconcrof mo Whenthe Fsteel machon the
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olishing object
um breakers arete aggregate.ore than 40 m3
n using Fractumractum breakerbeing separa
ines can be mie market.
ands 61896
ts
re remarkably In a number o
per hour.
m technology onr also crushes tted. Also, thenimised or may
effective for deof applications,
n objects made the concrete ov
e slow and timy even be avoid
emolishing old the Fractum br
of concrete, thver a large are
me-consuming ded. The Fractu
objects made reaker has achi
e concrete not a resulting in thprocess of us
um breaker will
of concrete anieved a capacit
only breaks, buhe concrete ansing pulverisinl fit any machin
nd ty
ut nd ng ne
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ands 61896
- Capos Fraca veopethe up mac - DoFrac No. opeFrac Themakiron avoiopeeneope - Doprod No. excawhicAt envinoisham - Wstrotran Yesbeeshapoptim Furtto wnewbe fsevein a
an Fractum besition?
ctum delivers mertical position; rate it in a sligoperator, we nto 30º in ord
chine.
oes it take loctum?
We have manyrate. Any expctum breaker. I
ere is a differenking plant or in making plantsid damage to thrated in a quargy, and so thration like in the
oes Fractum duce the energ
The Fractum avator. In mostch makes it posthe same timironment is incse and vibrationmmers.
With the high oke, it must bensferring the e
s, this is one of n used. We hape, and the mmised.
thermore, the tiwear and tear, w parts by the oforwarded on reeral Fractum hawarehouse can
operated in o
maximum impachowever, in mohtly tilted positormally do not er to achieve
ong for our o
y examples thaperienced excan general, it de
nce in whether n a quarry mins, the operatorhe ladle. If, on
arry, the focus e operator doee iron or steel m
use any kind gy?
breaker only t cases the loadssible to use old
me the comforcreased draman levels, when c
impact energe vital that thenergy without
the areas wherve studied this aterial used fo
p of the hammecan be replac
operator on siteequest to any paammers are in on be establishe
ther positions
ct energy when ost cases it is nion. Dependingrecommend a acceptable o
operator to lea
at show how eavator operatorpends on the jo
Fractum is opeing process. Whas to be car
the other handis more on the
es not need tomaking process
of explosives
needs hydraud on the excavder types of excrt of the ope
atically due to tcompared to th
gy that is nee hammerhead breakage?
re sophisticatedintensively andr the hammerh
erhead, which iced and/or be re. Refurbished art of the worldoperation, a cond.
s than a vertica
n it is operated inot a problem tg on the skills otilted position o
operation of th
arn to operat
asy Fractum is tr can handle ob.
erated in an iroWhen working ireful in order t
d, the machine e need for hig
o slow down ths.
s or gasses t
ulic oil from thvator is very lowcavators. erator’s workinthe much lowe
hose of hydraul
eeded for eacd is capable o
d knowledge had the design, thhead have bee
is most exposerefurbished witor new tips ca. In areas whernsignment stoc
al
in to of of he
te
to a
on in to is
gh he
to
he w,
ng er ic
ch of
as he en
ed th an re ck
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