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2021

SAB NAFTA Company Presentation

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SAB GROUP

Specialist in machining and casting aluminum components for the

Automotive and Industry

Founded 1975

Headquarters Montmerle, France (Near Lyon)

Employees 820 p.

Shipped tonnage 8500T/Year

Ownership Grosselin Jean Francois

Groupe SAB Sales 92,4M€ / 2019

Websites https//groupe-sab.fr

Boitier Alpine Renault Turbocharger

Housing PSA

Group

Products

Manufacturing Footprint

2 continents - 2 countries- 8 plants

LYON

https://www.youtube.com/watch?v=QUlM3NaF7IA&ab_channel=GroupeSAB

Video Groupe SAB

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SAB GROUP PRODUCTION

• SAB Montmerle (Machining)

• SAB Rhodanienne (Gravity, L.P Casting)

• SAB Belmont (Machining)

• SAB Matour (Gravity Casting)

• SAB Thevenin (High Pressure Die Casting)

• Group SAB Engineering ( (Technical center, Tools conception)

• Group SAB Robotique (Technical center)

• SAB NAFTA (Gravity casting, Machining)

2021

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SAB GROUP

OUR MAIN CUSTOMERSCUSTOMERS

Common rail

Front plate

3,5M parts/year

EGR EGR Housing

100k parts/year

Turbo Housing

300k parts/year

E Mobility

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NAFTA (GUADALAJARA, MEXICO)

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• Strategy

• General information

• Layout

• Products

• Processes

• Capacity

• Key Points

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STRATEGY

Guided by strong company values

& synergies within Linamar

Developed products where we have our main strength gravity,

tilted gravity and machining

Train our new Staff to the most important value of SAB: Safety,

Quality, Environment and Customer service

Maintain and improve our Quality Safety and Environment

qualification

Diversify our Customer base

Follow and satisfy our Customers

(Long relationship)

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General information • Turnover: € 1 400k (2020) • Capacity: Front Plate: 1.3M parts / year (2020) • Process: - Coring (Hot-box) - Aluminium casting (gravity, tilted gravity) - Machining (CNC center 2 Spindles) - Grey Room control - Laboratory (Foundry & Metrology) • Customers: Delphi, Continental

• Shipping: China, Romania

• Quality: Certification IATF 16949 / ISO 14001 / ISO 45001

• Manpower: 30 employees

• Building area: (Land : 26500 m²)

• Plant 1 Casting: 3500 m²

• Plant 2 Machining: 3500m²

• Open time: 3 shifts / 6 days / 49 weeks per year

NAFTA (Guadalajara)

TOTAL: 7000 m²

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Layout Plant 2

Plant 1

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Products DELPHI DELPHI DELPHI DELPHI

Engine Type DIESEL I4 DIESEL DIESEL I4 DIESEL

Part Front Plate Housing Front Plate Front Plate

SOP T4 2018 T4 2018 T4 2019 T3 2021

Volume/Year 55000 15000 175000 30000

Casting Process Tilted Gravity Tilted Gravity Tilted Gravity Tilted Gravity

Alloy & Heat Treatment

AS7U3 AS7U3 AS7U3 AS7U3

Machining CNC, ECM, Washing

* CNC, ECM, Washing

CNC, ECM, Washing

Control X-Ray, CMM,

100% Visual/Boro

X-Ray, Dimensional

X-Ray, CMM, 100%

Visual/Boro

X-Ray, CMM, 100%

Visual/Boro

Shipping China India Romania Romania

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Processes

Tooling Controls Melting Casting Tilted Gravity

Coring Finishing Machining and E.C.M

Control Grey

Room

Tooling Controls Melting Casting Tilted Gravity

Coring Finishing Machining and E.C.M

Control Grey an White

Room

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Process / Melting

• 2 Gas Melting furnaces (800 kg x2 = 1,6T)

• Nitrogen Desgasing

• Heat Ladle

Melting furnace

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10/05/2021

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Process / Core shooting

• Sand Core Machine EUROMAC – Capacity for 2 hot core box (Croning)

• Specifies Trolleys

Hot core box process

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Process / Gravity Casting

• 2 Tilting Casting Machine GAUSS – 2 molds each

• Holder Furnace X2 (600Kg)

• Vaccum Pump / Thermatest

• Spectrometer

Tilting gravity casting

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Process / Finishing

• Sand decoring Furnace

• Risers sawing

• Visual control

• Marking système (2D Matrix)

• Shot Blasting

Finishing

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Process / Machining

• 2 Machining (CNC)

• ECM Machine

• Washing Machine

• Leak test Machine

• Heat Clamping Bench

• Pre setting Bench

• Visual control

Machining

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Process / Testing and inspection

• Hardness testing

• Mechanical Properties (UTS, YS, E%)

• Chemical and metallurgical analyses

• Dimensional control (CMM with scanning, gages)

• Endoscope control + EOL control

• Roughness test

• Form Tracer

• Clean Room

• X-ray

Laboratory equipment

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Constant Process Control with S.M.P. system

• P.L.C Control priority

• Identification Manual key parameters

• Audit control process

• Level Audit Control process like LPA

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SAB NAFTA

S.M.P Process Control

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PEOPLE

• IATF 16949

• ISO 14001

• ISO 45001

• Core Tools

• SMP

• Cleanliness Laboratory

• LOTO

• September 2018

DW10C SOP 10/15/2018

• September 2019 OM651

SOP S42 / 2019

• SOON July 2021 HMCA

SOP S29 / 2021

• 30 People currently working @ SAB NAFTA

• 1 Plant Manager

• 1 Sales & Project Manager

• 1 QSE Manager

• 1 Safety/Environment Technician

• 2 Quality Technician

• 1 HR / Logistic / Export Manager

• 1 Maintenance Manager

• 2 Maintenance Technicians

• 1 Account Manager

• 1 Operations Manager,

• Casting + Machining Technician

Staff People

Training

Steps

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• “0 PPM“ for Year 2019

• 0 Claim from Customer in 2019

• Over 130 000 parts sent around the world in 2020

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P.P.M. VS DELIVERY SAB NAFTA

54080

134451

33690

19383

40134 41244

9051

18864 16380

6000 1200

4800 0 0

0

20000

40000

60000

80000

100000

120000

140000

160000

2019 2020 Q1 Q2 Q3 Q4 Sep Oct Nov Dic CW50 CW51 CW52 CW53

TOTAL SHIPPED FINISHED GOODS TOTAL SHIPPED FINISHED GOODS

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Current capacity with our tools & machine in production for the Delphi parts

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PLANT CAPACITY SAB NAFTA

Results and Capacity

Days Hours OEE

Fusion 6 135 100% 82 T.

Casting 6 135 100% 11300 Parts

Thermal treatment 6 135 100% 18612 Parts

Machining 6 135 100% 6480 Parts

Flushing + ECM 6 135 100% 5718 Parts

Grey Room 6 135 100% 9230 Parts

MAX

CURRENT CAPACITY INSTALLED

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Plant 1 (Casting): 2000m² Available

Plant 2 (Machining): 2500m² Available

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SAB NAFTA

Free Capacity (M²)

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• Specialist in high added-value Machining and

Casting aluminium components for the automotive and Industry

• Knowledge and Equipment

• Technical center in France with strong support • Quality, Safety and Environment Certification • Team dedicated to our customers!

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Key Points

SAB NAFTA

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THANK YOU FOR YOUR ATTENTION !

https://groupe-sab.com/

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CONCLUSIONS