rspo scc standard cpo mills & multi sites (part 2)

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oilpalm.wildasia.org RSPO SCC Standard CPO Mills & Multi Sites (Part 2) RSPO LEAD AUDITOR SERIES SCCS M2b May 2013

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SCCS M2b May 2013. RSPO SCC Standard CPO Mills & Multi Sites (Part 2). RSPO LEAD AUDITOR SERIES. RSPO Supply Chain Certification Standard 2011. 1. CPO Mills SG Module MB Module. 2. MULTI-SITE CERTIFICATION System Requirements Standard Requirements. SCC Standard 1. CPO Mills. - PowerPoint PPT Presentation

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Page 1: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

oilpalm.wildasia.org

RSPO SCC StandardCPO Mills & Multi Sites(Part 2)

RSPO LEAD AUDITOR SERIES

SCCS M2b May 2013

Page 2: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

RSPO Supply Chain Certification

Standard

2011

1. CPO Millsa.SG Module b.MB Module

2. MULTI-SITE CERTIFICATIONa.System Requirementsb.Standard Requirements

Page 3: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

SCC StandardSCC Standard1. CPO Mills1. CPO Mills

Page 4: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

CPO Mills

• CPO SCCS will be determined during a P&C Audit. The

following needs to be verified:• Volumes of FFB inputs and volumes of RSPO sales

outputs• Estimated production of CPO/PK and recorded in

certificate. Certified volume cannot exceed this.

Subsequent ASA will update actual figures.• Mill meets registration & reporting requirements as per

UTZ or Greenpalm and e-Trace.

Page 5: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

D – SG CPO Mill

SEGREGATION

Page 6: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Documented systems in place to control mixing

Segregation ensures receipt, processing and storage maintains RSPO products is physically separated

Source of Certified Material is identified & verified

Outgoing documentation identifies Certified product, e.g.,CPO SG Certificate XXXXXX

Page 7: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Procedures for receiving and processing certified and non-certified FFBs.

Documented Procedures

Page 8: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Verify & document volumes of certified and non-certified FFB received.

• Inform CB immediately if there is an overproduction.

Purchasing and Goods In

Page 9: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Records and reports for at least 5 years• Record and balance all receipts of RSPO certified FFB

and deliveries of CPO, PKO and palm kernel meal on a three-monthly basis.

• Trade names shall be indicated on relevant documents (e.g., purchase and sales contracts): • [Product Name]/SG or Segregated

Record Keeping

Page 10: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Sales invoices or relevant documents (e.g. delivery notes, shipping documents, etc) includes sufficient information on RSPO certified palm oil products delivered.• Names/Contacts of buyer• Date invoice issued• Certified product description (MB/SG)• Quantities delivered• Reference to Transportation information

Sales of Goods Out

Page 11: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• 100-95% of source is identifiable to only certified segregated source.

• Demonstrate (inc. procedures & record keeping) segregation:• Prevents physical mixing (isolated)• Transport and Storage

Processing

Page 12: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Mill may outsource to an independent PK crushing mill and does not need to be independently certified. But:• Crusher conforms to SG requirements;• Crusher is included in an enforceable agreement.

Processing

Page 13: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

E – MB CPO Mill

MASS BALANCE

Page 14: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Accounting System in place to monitor Certified volumes received and Certified products processed only.

Facilities utilizes certified and non-certified materials in the process. There is no segregation.

Source of Certified Material is identified & verified

Outgoing documentation identifies Certified product, e.g.,CPO MB Certificate XXXXXX

Any physical sales of certified products are deducted from the Accounting System only.

Page 15: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Procedures for receiving and processing certified and non-certified FFBs.

Documented Procedures

Page 16: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Verify & document volumes of certified and non-certified FFB received.

• Inform CB immediately if there is an overproduction.

Purchasing and Goods In

Page 17: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• All volumes of products delivered shall be deducted from material accounting system based on the RSPO conversion ratio.

• Facility can only deliver MB sales from positive stock and is allowed to short sell.

Record Keeping

Page 18: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Records and reports for at least 5 years• Record and balance all receipts of RSPO certified FFB

and deliveries of CPO, PKO and palm kernel meal on a three-monthly basis.

• Trade names shall be indicated on relevant documents (e.g., purchase and sales contracts): • [Product Name]/MB or Mass Balance

Record Keeping

Page 19: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Mill may outsource to an independent PK crushing mill and does not need to be independently certified. But:• Crusher conforms to SG requirements;• Crusher is included in an enforceable agreement.

Processing

Page 20: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Sales invoices or relevant documents (e.g. delivery notes, shipping documents, etc) includes sufficient information on RSPO certified palm oil products delivered.• Names/Contacts of buyer• Date invoice issued• Certified product description (MB/SG)• Quantities delivered• Reference to Transportation information

Sales of Goods Out

Page 21: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

MB Suppy Chain Yield Scheme

New

Page 22: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

SCC StandardSCC Standard2. Multi-site 2. Multi-site CertificationCertification

Page 23: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

RSPO Certificate issued to Central Office

Central Office manages SCCS requirements

ICS defines how SCCS will ensure compliance

Internal Audits at least 1/annum

Page 24: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

System Requirements

Page 25: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Multi-site Certification

The SCCS System defines the following elements;

Eligibility Criteria for Operation Certification Units Audit Sampling

Page 26: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Eligibility

• All operations owned by same company• Centralised Office (CO) shall defined rules for

eligibility of all participating sites• Multi-site audits can be across borders, as

long as SCCS controlled by CO

Page 27: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Criteria for Operation

• SCC System managed centrally (CO)• All facilities included = contract to CO• CO manages a ICS• CO elects a Management Rep• CO is audited annually

Page 28: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Criteria for Operation

• Operations grouped into sets• Milling, Refining, Transport & Distribution, Processing,

Production, Blending, Outsourcing (tanks, etc)

Page 29: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Certification

• Certificate issued to CO and relevant

companies/operations listed• Certificate valid for 5 years with annual

surveillance

Page 30: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Audit Principles• Audits will consider Sets of facilities with

common management systems• Audit rigor will be determined by an audit risk

assessment

Page 31: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Initial Assessment•CO + 0.8 x [Each Sets] where each Set = rounded up (√ total no of sites)

Surveillance•CO + 0.6 x [Each Sets] where each Set = rounded up (√ total no of sites)

Re-Certification•CO + 0.8 x [Each Sets] where each Set = rounded up (√ total no of sites)

Audit Formula

Page 32: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Initial Assessment:

1 CO = once per year

4 mills = 0.8 x √ 4 = 1.6 = 2

10 refineries = 0.8 x √ 10 = 2.5 = 3

27 manufacturers = 0.8 x √ 27 = 4.2 = 4

i.e., total of 10 audits per annum

Example 1: Audit Formula

Page 33: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Standard Requirements

Page 34: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Multi-site Certification

The SCCS Standard defines the following elements;

Scope Responsibilities Training Record Keeping Internal Audits Claims

Page 35: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• The Central Office needs to define:• Geographic area, the number & identify of facilities• Supply Chain model used and types of operations

covered by the model

Note: MB accounting can only be done at the facility level

Scope

Page 36: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• Operational units are part of the Central Office (CO)• CO to justify any sets or groupings of facilities• RSPO SCCS system:

• Covered by an internal ICS• CO administers the ICS• CO defines a management rep to oversee

compliance• CO defines a corrective action procedure where non

compliance is detected• CO has the authority to remove participating sites

from the RSPO SCCS scope (inc. RSPO CB findings)

Responsibilities

Page 37: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• ICS shall define training scope, requirements and implementation

Training

Page 38: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• CO maintains all records and reporting• ICS defines which common management documents

are applicable for all units• ICS defines which specific documents are required to

demonstrate compliance• ICS/CO maintains documents for min. 5 years

Record Keeping

Page 39: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• CO at least one internal audit of each site• (ICS) non conformance results in an issued corrective

action request• Actions taken to close non conformance shall be made

available• Outcomes of internal audit programme shall be

reviewed by top management at least annually

Internal Audits

Page 40: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

• ICS shall be responsible for ensuring all use by represented sites comply to the rules for market communication & claims.

Claims

Page 41: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

SCC StandardSCC StandardConclusionConclusion

Page 42: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Conclusion

• CPO Mills must adopt either SG or MB supply

chain models. Their certification requirement

is currently included within the scope of the

Mill’s RSPO production certificate.• Multi-site certification is applicable generally

for large multinational companies, operating

many facilities.

Page 43: RSPO SCC Standard CPO Mills & Multi Sites (Part 2)

Questions?Questions? E: [email protected]: [email protected]: oilpalm.wildasia.orgW: oilpalm.wildasia.org