rsi - ford - evo - fitment instruction guide - (web) - 2019 · 4 fitment of the rsi smartcap to...

FITMENT INSTRUCTIONSFORD RANGER DOUBLE CAB

LIKE SHARE FOLLOW

PLEASE ENSURE TO READ FITMENT INSTRUCTIONS CAREFULLY

BEFORE ATTEMPTING TO INSTALL.

1

Set Screw M8 x 30

DESCRIPTION QTY EXAMPLE

20

FITMENT KIT CONTENT (HARDWARE)

FITMENT KIT CONTENTS

M8 Nyloc Nut 8

M8 X 20 Fender Washers 28

Set Screw M6 x 20 2

M8 Spring Washer 12

5mm Foam Strip 1

4.5mm Rubber Pad (Rear) 2

4.5mm Rubber Pad (Front) 2

M6 Spring Washer 2

M6 X 16 Fender Washers 2

DOCUMENT REVISION 4.

M8 Weldnut 8

2

BRAC

KETS

Front Mount Bracket Left

DESCRIPTION QTY EXAMPLE

1

FITMENT KIT CONTENT (COMPONENTS)

CATEGORY TOOLS EXAMPLE

TOOL

S

Socket Wrench & Accessories

Flat Spanners

REQUIRED TOOLS

Torx Keys

NO. 10 & 13Socket Wrench

NO. 10 & 13

FULL SET

FITMENT KIT CONTENTS & REQUIRED TOOLS

Torque Wrench FULL SET

1

1

1

2

1

1

Front Mount Bracket Right

Rear Mount Bracket Left

Rear Mount Bracket Right

Front Load Spreader Plate

Wire Harness Connectors

Plug

3

FITMENT OF THE RSI SMARTCAP TO VEHICLE

PLEASE ADHERE TO BELOW TO PREVENT DAMAGE TO VEHICLE AND RSI SMARTCAP DURING FITMENT

WARNING

!1. ONLY USE THE RECOMMENDED TOOLS AS INDICATED IN THE FITMENT INSTRUCTION ABOVE

2. ONLY USE THE HARDWARE PROVIDED IN THE FITMENT KIT OUTLINED ON THE PAGE BEFORE

3. HANDLE ALL RSI SMARTCAP FITMENT COMPONENTS WITH CARE UPON UNPACKING.

4. IT IS RECOMMENDED THAT THE MINIMUM OF FOUR PEOPLE ARE USED TO LIFT THE RSI SMARTCAP.

5. NEVER USE ACETONE ON PAINTWORK

STEPTWO

1. UNPACK ALL COMPONENTS & THE HARDWARE KIT FROM PACKAGING; ENSURE THAT

EVERYTHING IS ACCOUNTED FOR AS INDICATED ON PAGE BEFORE

2. WHEN UNPACKING COMPONENTS, PLEASE PLACE THEM ON A PROTECTED SURFACE

(E.G. FOAM) TO ENSURE THAT THE PAINT IS NOT DAMAGED OR SCRATCHED

STEPTHREE

1. REMOVE ANY CAB GUARD, ROLL BAR, TONNEAU COVER ETC.

2. REMOVE THE SPECIFIED TORX SCREWS.

3. APPLY 5MM FOAM STRIP ALONG TOP SURFACE OF FRONT LIP OF LOAD BIN

STEPFOUR

1. POSITION THE FRONT MOUNT BRACKET IN THE FRONT LEFT HAND CORNER OF THE LOAD BIN.

2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FENDER WASHERS

TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.

3. USE FOUR M8 X 30 SET SCREWS WITH FOUR M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS

TO FASTEN THE BRACKET TO THE SIDE OF THE LOAD BIN

4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.

5. REPEAT THIS PROCESS IN THE FRONT MOUNT BRACKET RIGHT HAND SIDE IN THE FRONT

RIGHT HAND CORNER OF THE LOAD BIN.

M8 X 30 Set Screws


M8 X 30 Set Screws

M8 Spring Washer

M8 X 20 Fender Washer

STEPONE

1. APPLY 5MM FOAM STRIP ON THE FRONT LIP OF THE BIN TO TAKE UP STEP

Mounting Pad

4.5mm Mounting Pad

M6 X 20 Set Screws


M8 X 30 Set Screws

M8 Spring Washer

M8 X 25 Flat Washer

4


STEPFIVE

1. POSITION THE REAR MOUNT BRACKET LEFT HAND IN THE REAR LEFT HAND CORNER OF THE LOAD BIN.

2. USE TWO M8 X 30 SET SCREWS WITH M8 SPRING WASHERS AND M8 X 20 FLAT WASHERS

TO LOOSELY SCREW THE BRACKET TO THE FRONT OF THE LOAD BIN.

4. ONCE THE BRACKET IS IN THE CORRECT POSITION, FASTEN ALL THE SET SCREWS TO 25NM.

5. REPEAT THIS PROCESS IN THE REAR MOUNT BRACKET RIGHT HAND SIDE IN THE REAR RIGHT HAND

CORNER OF THE LOAD BIN.

Rear Mount Bracket

STEPSIX

1. PLACE THE FRONT MOUNTING RUBBER PAD ONTO THE FRONT MOUNT BRACKET LEFT HAND

SIDE & FRONT MOUNT BRACKET RIGHT HAND SIDE.

2. PLACE THE REAR MOUNTING RUBBER PAD ONTO THE REAR MOUNT BRACKET LEFT HAND SIDE

& REAR MOUNT BRACKET RIGHT HAND SIDE.

STEPSEVEN

1. PLACE THE CAP ONTO THE LOAD BIN.

2. PLEASE LIFT WITH CAUTION TO PREVENT POSSIBLE INJURY. IT IS RECOMMENDED THAT A MINIMUM OF

FOUR PEOPLE ARE USED TO LIFT THE CAP.

3. MAKE SURE THE CAP IS IN ITS CORRECT POSITION BY LINING UP THE SLOTS ON THE CAP

WITH THE SLOTS ON THE MOUNTING BRACKETS.

M8 Spring Washer

M8 X 30 Set Screws


Mount Pad 4.5mm Mount Pad

M8 X 30 Set Screws

M8 X 25 Spring Washer


Rear Mount Bracket (Left)

5


STEPEIGHT

1. PLACE THE 2 LOAD SPREADER PLATES OVER THE 3 HOLES ON BOTH FRONT END

BRACKETS AS INDICATED BELOW.

2. USE SIX M8 X 30 SET SCREWS WITH TWELVE M8 X 20 FLAT WASHERS AND SIX

M8 NYLOC NUTS TO LOOSELY FASTEN THE RSI SMARTCANOPY TO THE FRONT

MOUNT BRACKETS THROUGH THE LOAD SPREADER PLATES.

3. USE TWO M8 X 30 SET SCREWS WITH FOUR M8 FLAT WASHERS AND TWO M8 NYLOC NUTS TO

LOOSELY FASTEN THE RSI SMARTCAP TO THE REAR MOUNT BRACKETS.

4. ONCE ALL THE SET SCREWS ARE IN THEIR CORRECT POSITIONS, FASTEN TO 25NM.

Repeat process for the opposite side.

M8 Nyloc Nut

M8 X 30 Set Screws


M8 X 20 Flat Washer

M8 Nyloc Nut

Load Spreader Plate

M8 Spring Washer

M8 X 30 Set Screws

M8 Spring Washer

M8 Nyloc Nut

M8 X 30 Set Screws

M8 X 20 Flat Washer

M8 X 20 Flat Washer

M8 X 20 Flat Washer

M8 Nyloc Nut

M8 X 30 Set Screws

M8 X 20 Flat Washer

Load Spreader Plate

M6 X 16 SET SCREW.M6 X 16 FENDER WASHERS.

6

STEPNINE

1. NEATLY RUN BRAKE LIGHT HARNESS ON THE LEFT HAND SIDE INTERIOR OF THE CANOPY. USE PICTURE IN FITMENT KIT.

STEPTEN

2. BEFORE FITTING PLUGS ONTO LIGHT HARNESS, THREAD THE HARNESS THROUGH THE ACCESS HOLE ON THE LEFT HAND SIDE THE VEHICLES BIN.

Light Harness


7

STEPELEVEN

3. FIT CONNECTING PLUG ONTO THE END OF THE HARNESS OF THE REAR DOOR HIGH LEVEL BRAKE LIGHT. PLEASE ENSURE PLUG IS CONNECTED IN CORRECT ORIENTATION.(POSITIVE TO POSITIVE AND NEGATIVE TO NEGATIVE)

Light Harness

Wiring Plug

STEPTWELVE

1. UNDER THE VEHICLE ON THE LEFT HAND SIDE, UNPLUG THE WIRING PLUG FOR THE TAIL LIGHT


STEPTHIRTEEN

1. USE WIRE HARNESS FROM KIT SUPPLIED, RECONNECT TAIL LIGHT PLUG TO HARNESS

Wiring Harness Supplied

18

STEPFIFTEEN

1. DO A TEST TO ENSURE ALL WIRES ARE CONNECTED CORRECTLY.2. IN THE TAIL LIGHT AREA THE PLUGS TO BE PUSHED BACK INTO ORIGINAL PLACE (NEATLY)

STEPFOURTEEN 1. PLUG REAR BRAKE LIGHT INTO THE HARNESS.

Ensure Positive Is Connected To Positive(Red to Red)

THANK YOU FOR PURCHASING A RSI SMARTCANOPYSHOULD YOU HAVE ANY ENQUIRIES ABOUT THE FITMENT, FEEL FREE TO CONTACT US


RSISMARTCANOPY SMARTCANOPYJHB +27 11 974 0370 [email protected] SMARTCAP.COM

Ensure Positive Is Connected To Positive(Red to Red)

rsi - ford - evo - fitment instruction guide - (web) - 2019 · 4 fitment of the rsi smartcap to...

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