rotary screw compressors sx – hs series · 2017-01-17 · rotary screw compressors sx – hs...
TRANSCRIPT
Rotary Screw CompressorsSX – HS SeriesWith the world-renowned SIGMA PROFILE
FAD: 0.23 to 79 m³/min – Pressure 5.5 to 15 bar
Dairies, Breweries
Choose the required grade of treatment according to your fi eld of application:
Food and semi-luxury food production
Very clean conveying air, chemical plants
Air treatment using a refrigeration dryer (+3°C pressure dew point)
For air mains subject to sub-zero temperatures: Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Pharmaceutical industry
Weaving machines, photo labs
Paint spraying, powder coating
Packaging, control and instrument air
General works air,high-grade sand blasting
Shot blasting
Low-grade shot blasting
Conveying air for waste water systems
No quality requirements
Explanation:THNF = Bag filterCleans dusty and heavily contaminated intake airZK = Centrifugal separator Separates accumulating condensateED = Eco DrainElectronic level-controlled condensate drainFB = Pre-filterFC = Pre-filter FD = Particulate filter (attrition)FE = Micro-filter Separates aerosol oil and solid particlesFF = Micro-filterSeparates aerosol oil and solid particlesFG = Activated carbon filter For adsorption of oil vapoursFFG = Activated carbon and micro-filter combination RD = Refrigeration dryerFor drying compressed air, pressure dew point to +3 °CDD = Desiccant dryer For drying compressed air, pressure dew point to -70 °CACT = Activated carbon adsorber For adsorption of oil vapoursFST = Sterile filterFor sterile compressed airAquamat = Condensate treatment systemAMCS = Air-main charging system
FST1
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ACT FF
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For KAESER rotary screw compressors
Other machines
FFG
FEFD
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RD ED Compressor
Aquamat
THNF
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FST
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Pure air and cleanroom technology 14
Pure air and cleanroom technology 14
Examples: Selection of treatment classes to ISO 8573-1 1)
AMCS
AMCS
AMCS
AMCS
AMCS
AMCS
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*in refrigeration dryer, FE micro-filters are optional for TG to TI series dryers.
Degree of filtration:
1) to ISO 8573-1:19912) to ISO 8573-1:2001
Solid particles1) Humidity2)Total
oilcontent2)
Max. particle
size μm
Max. particleconcentra-
tion mg/m³
Pressure dew point
(x = liquid waterin g/m³) mg/m³
0 e.g. Consult Kaeser regarding pure air and cleanroom technology
1 0.1 0.1 ≤ - 70 ≤ 0.012 1 1 ≤ - 40 ≤ 0.13 5 5 ≤ - 20 ≤ 14 15 8 ≤ + 3 ≤ 55 40 10 ≤ + 7 –6 – – ≤ + 10 –7 – – x ≤ 0.5 –8 – – 0.5 < x ≤ 5 –9 – – 5 < x ≤ 10 –
Clas
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573-
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+ Solids – + Water/Condensate – + Oil – + Bacteria –
Contaminants:
Uponrequest
Uponrequest
Pharmaceutical industry, dairies, breweries
Microchip production, optics, food and semi-luxury food production
Paint spraying
Photo labs
Process air, pharmaceuticals
Pure air and cleanroom technology
Especially dry conveying air, paint spraying, fine pressure controllers
11FST
Aquamat
Pure air and cleanroom technology 11-3
FiltersAir receiver DD FE ZK
21-32AMCS
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KA
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12 AMCS1-3
1-3
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request
FST11 1-3 K
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RK
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FD11
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FG1-3 AMCS
11-3 KA
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request
DD FE EDCompressor THNF
KA
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KA
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KA
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FD ACT11
FE
KA
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KA
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Installation for heavily fluctuating air demand
FiltersAir receiver RD ZK
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Installation for heavily fluctuating air demand
KA
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Solids Water Oil Bacteria
Solids Water Oil Bacteria
KA
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Uponrequest
Uponrequest
Uponrequest
Uponrequest
www.hpccompressors.co.uk
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HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH15 9RQTel: 01444 241671 Fax: 01444 247304 E-Mail: [email protected] www.hpccompressors.co.uk
KAESER was established in 1919 as a machine workshop, but started on the road to becoming one of the world’s leading compressed air system providers in the 1950s when founder, Carl Kaeser Snr, made the decision to start manufacturing reciprocating compressors.
The breakthrough on the road to today's market-leading position among the world's top compressed air system suppliers came when KAESER developed the rotary screw airend featuring the SIGMA PROFILE.
With expertise and commitment from 3 500 dedicated employees worldwide, KAESER now ranks amongst the world’s largest and most successful compressor manufacturers, exporting compressed air system equipment to almost every corner of the planet.
KAESER –The global compressed air systems provider
Main plant, Coburg
The KAESER headquarters in Coburg currently employs approx. 1600 people. The facility covers an area of over 120 000 m² and produces KAESER’s extensive range of compressors.
All companies in the international KAESER group are linked by the very latest information- and network-technology.
Contents:
KAESER – The global compressed air systems provider
More air, more savings...
KAESER rotary screw compressors with V-belt drive (to 22 kW)
KAESER rotary screw compressors with 1:1 drive (to 315 kW)
KAESER rotary screw compressors with refrigeration dryer (to 22 kW)
KAESER rotary screw compressors with refrigeration dryer (to 132 kW)
KAESER rotary screw compressors with Sigma Frequency Control (SFC)
SIGMA CONTROL and SIGMA CONTROL BASIC
Information technology – Tailored system solutions
Premium quality, precision machined
Expert advice and professional customer service
More and more users choose KAESER
Technical specifi cations
Page:
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26-31
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KAESER SIGMA PROFILE
Developed by KAESER and continuously enhanced ever since, the KAESER SIGMA PROFILE brings power savings of up to 15 percent compared with conventional screw airend rotor profi les.
All KAESER rotary screw airends feature this energy-saving rotor profi le and are designed to ensure maximum energy effi ciency.
The generously-sized, precision-aligned roller bearings and close-tolerance machining guarantee long service life and outstanding reliability.
Lower life-cycle costs
Energy costs taken over the lifetime of any compressor add up to many times that of the initial capital cost, which can make any purchase price difference a false economy. Effi ciency
and reliability are vital in the production of compressed air and KAESER achieves these objectives with quality, durable
components that are built to last.
Energy-saving KAESER rotary screw compressors can help users to signifi cantly reduce their compressed air costs.
Energy saving controllersSIGMA CONTROL and SIGMA CONTROL BASIC
The SIGMA CONTROL automatically regulates and monitors the compressor. It is a robust PC-based industrial computer with real-time operating system and update capability. System operating status can be
viewed at a glance via user-friendly ‘traffi c light’ LEDs. The four-line plain text display, touch keys and icons ensure ease of operation.
In case of an alarm, the safety shutdown sequence immediately switches the compressor off. The SIGMA CONTROL offers the possibility of Dual, Quadro and Vario Control modes and the most effi cient mode can be determined directly onsite using the programmable compressor duty cycle display feature.
Interfaces are provided as standard for connection of a modem, a second compressor in base load sequencing mode and for connection to data networks.
Energy-saving compressor airend with SIGMA PROFILE rotors
A specifi c drive power can be used to turn a smaller airend at high speed or a larger airend at slow speed. Larger, lower speed airends are more effi cient and deliver more compressed air for the same drive power.
This is why KAESER manufactures low speed airends with optimised rotor profi les. Every KAESER rotary screw compressor quickly pays for itself through signifi cant savings in energy costs.
Energy savings = Cash savings = Less CO2 emissions
More air, more savings...
www.kaeser.com
Energy savings with KAESER
Air system investment
Maintenance costs
Energy costs
6-7
How KAESER rotary screw compressors work
Atmospheric air is drawn through the inlet fi lter (1) into the airend (2) where it is compressed. The airend is driven by the electric motor (3).
Specially developed SIGMA FLUID is injected into the airend to serve as coolant, lubricant and sealant. Under normal conditions the air reaches a temperature of only approx. 80 °C during compression.
A three-stage separator (4) removes the cooling fl uid from the compressed air. The fl uid passes through the cooler, the micro-fi lter and back to the point of injection. A thermostatic valve (5) regulates and optimises the fl uid temperature. The air emerges from the separator cartridge with a remaining fl uid content of less than 2 mg/m³, passes through the minimum pressure check valve (6) and fi nally through the after-cooler (7).
In the after-cooler the air is cooled down to between 5 and 10 K above ambient. Most of the moisture carried in the air is removed in the after-cooler. The air fi nally leaves the compressor at the outlet (8).
Effi cient KAESER V-belt drive
KAESER screw compressors with V-belt drive provide outstanding effi ciency and reliability. KAESER was one of the fi rst compressor manufacturers to introduce the V-belt drive system. The KAESER drive is characterised by an automatic tensioning device that ensures constant transmission effi ciency and reduced maintenance costs. Furthermore, rotary screw compressors with V-belt drive are especially fl exible should an increase in working pressure become necessary.
Series: SX – ASKMotor power: 2.2 to 22 kWDelivery: 0.233 to 3.5 m³/minStandard pressure: 5.5 to 15 bar(g)
SX 6
Automatic belt tensioning
The automatic belt tensioning device ensures consistent transmission effi ciency and excellent drive system reliability.
Cooling air fi lter mats
Ambient air used for cooling is contaminated to some degree, but the fi lter mats through which the air is drawn into the cabinet prevent the cooler from clogging.
Optimised separation system
The combination of optimum fl ow separation and the special separator cartridge results in a minimal fl uid content of less than 2 mg/m³ in the discharged compressed air. The separator system also requires very little maintenance.
KAESER rotary screw compressorswith V-belt drive (to 22 kW)
SIGMA CONTROL
This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst ‘traffi c light’ style LEDs indicate status at a glance. www.kaeser.com
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Save energy with the KAESER SIGMA PROFILE
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Meticulous engineering to the highest quality standards and precision-aligned roller bearings ensure long service life and outstanding reliability.
Investment costs
Energy savings with KAESER
Maintenance costs
Energycosts
SK 21
ASK 35
SM 12
8-9
Energy-saving 1:1 drive
1:1 drive reduces the number of components needed in comparison with gear drive, increasing reliability and service life through elimination of wear and transmission losses.
Powerful radial fan
The quiet and powerful radial fan draws in cool ambient air through the cooler. Its high residual thrust can deal with partial clogging of the cooler and still have enough reserve to allow connection of a long exhaust duct. In addition, the radial fan consumes signifi cantly less drive power than conventional axial fans, saving even more energy.
Why 1:1 drive?
In compressed air packages featuring 1:1 direct drive the motor drives the airend directly without transmission loss via a maintenance-free coupling. 1:1 direct drive rotary screw compressors provide outstanding performance and enable signifi cant savings.
KAESER's comprehensive range of specially designed airends are manufactured and developed to meet every compressed air user’s needs.
Effi cient cooling system
In addition to improved cooling effi ciency, the system has further benefi ts to offer: The inside of the cabinet remains clean because surrounding air is drawn through the cooler into the cooler box and then exhausted directly upward out of the machine. Contamination from the cooling air is trapped on the outside of the cooler. Clogging is easily noticed and quickly cleaned off without the need for any dismantling work. Operational reliability is improved and maintenance requirement is signifi cantly reduced.
Series: ASD to FSDMotor power: 18.5 to 315 kWDelivery: 2.09 to 57 m³/minStandard pressure: 5.5 to 15 bar(g)
KAESER rotary screw compressorswith 1:1 drive (to 315 kW)
Triple savings with 1:1 drive:
No power transmission losses.
Large, low speed airends provide more air for less energy.
Signifi cantly reduced maintenance costs.
After-coolingFluid cooling
Intake air (Compressor)Motor cooling air
SIGMA CONTROL
This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst ‘traffi c light’ style LEDs indicate status at a glance. www.kaeser.com
Energy-saving SIGMA PROFILE
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.
Investment costs
Energy savings with KAESER
Maintenance costs
Energycosts
FSD 571
ASD 32
Low speed operation
Large, low speed airends are more effi cient than small high speed airends because they supply more air for the same drive power. Low speeds mean less wear and consequently less maintenance costs.
OTHERS – high speed
KAES
ER –
low speed
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Series: AIRCENTERMotor power: 2.2 to 15 kWDelivery: 0.233 to 2.2 m³/minStandard pressure: 7.5 / 10 / 13 bar(g)
8 / 11 / 15 bar(g)
Series: SK T and ASK TMotor power: 11 to 22 kWFAD: 1.14 to 3.5 m³/minStandard pressure: 8 / 11 / 15 bar(g)
Series: SM T and SK TMotor power: 5.5 to 9 kWFAD: 0.47 to 1.5 m³/minStandard pressure: 8 / 11 / 15 bar(g)
Aircenter 12
SM 12 T
ASK 27 T
Space-saving combination of rotary screw compressor and refrigeration dryer
A major design feature of the KAESER AIRTOWER range is that the compressor and slide-out dryer are both completely separate, independently functioning modules. This means that each can be operated individually making it possible to isolate and service the dryer whilst the compressor is operating. As the dryer is contained in its own separate cabinet, there is suffi cient space to allow the dryer components to be generously sized yet easily accessible.
KAESER rotary screw compressorswith refrigeration dryer (to 22 kW)
Aircenter – The compact air system
The KAESER AIRCENTER is a complete, turnkey system for the production of dry compressed air.
The arrangement of a KAESER screw compressor with its highly effi cient SIGMA Profi le airend, together with an energy effi cient SECOTEC refrigeration dryer mounted on a horizontal air receiver, creates a compact and highly economical package. Furthermore, minimal installation work is required compared with conventional compressed air systems.
KAESER refrigeration dryers provide dry air for all applica-tions.
SIGMA CONTROL
This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst ‘traffi c light’ style LEDs indicate status at a glance. www.kaeser.com
Save energy with the KAESER SIGMA PROFILE
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.
Investment costs
Energy savings with KAESER
Maintenance costs
Energycosts
Professional planningCompressed air supply system with separate components
Rotary screw compressorRefrigeration dryerAir receiver Aquamat condensatetreatmentFiltersECO DRAIN condensate drainAir-main charging system
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Only properly designed air systems can meet the demands for air quality, availability and effi ciency that are placed on a
modern compressed air supply. Therefore let KAESER design your compressed air supply system.
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Rotary screw compressorComplete "Aircenter" systemAir-main charging systemAquamat condensatetreatment
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Compressed air supply system with Aircenter
Energy-saving refrigeration dryers
The dryer shut-down feature – which is linked to compressor operation – signifi cantly reduces energy consumption.
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The innovative ASD T to CSDX T series
ASD T to CSDX T rotary screw compressors are versatile, reliable and highly effi cient.
With an integrated refrigeration dryer module, these complete air systems provide a dependable source of quality compressed air.
The air compressor and refrigeration dryer are installed in separate cabinets, which not only prevents exposure of the dryer to any heat from the compressor unit, but also enables excellent component accessibility for ease of maintenance.
Turnkey operation
Attached to the standard compressor unit, the refrigeration dryer module is delivered fully connected and ready for operation. The separate cabinet design allows the dryer components to be generously sized yet easily accessible and shields the dryer from exposure to heat arising from the compression process. The high performance cooling system ensures reliable air package operation up to an ambient temperature of +45 °C.
KAESER rotary screw compressorswith refrigeration dryer (to 132 kW)
Dependable refrigeration drying
The refrigeration dryer is also equipped with an electronic 'ECO DRAIN'. The level-controlled condensate drain eliminates the compressed air losses associated with solenoid valve control, which not only saves energy, but also enhances operational reliability.
Space-saving modular design
The refrigeration dryer module turns a standard rotary screw compressor into a compact compressed air supply system. All components are easily accessible, both simplifying and speeding up all maintenance work.
Reliability with SIGMA CONTROL
The SIGMA CONTROL constantly monitors compressor, dryer and condensate drain operation. Warning and alarm messages can be transferred to a central control system.
www.kaeser.com
CSD 102 T rear viewThe illustration shows the dryer without insulation
Series: ASD T to DSD TMotor power: 132 kWFAD: 2.09 to 23.8 m³/minStandard pressure: 8 / 11 / 15 bar(g)
Save energy with the KAESER SIGMA PROFILE
Every KAESER rotary screw airend is equipped with energy-saving SIGMA PROFILE rotors. Components manufactured to the highest standards and precision aligned roller-bearings ensure long service life with maximum reliability.
Investment costs
Energy savings with KAESER
Maintenance costs
Energycosts
Effi cient centrifugal separator
A centrifugal separator with an electronically controlled ECO DRAIN is located upstream of the refrigeration dryer, ensuring reliable, effi cient initial condensate separation and drainage even at high ambient temperatures and humidity.
Not w
ith S
K/AS
K un
its
ASD 37 T
Energy-saving refrigeration dryers
The dryer shut-down feature – which is linked to compressor operation – signifi cantly reduces energy consumption.
14-15
Ultimate effi ciency with 1:1 drive
Signifi cantly increasing reliability and service life, 1:1 drive (available with ASD SFC upwards) reduces the number of components needed in comparison with gear drive and eliminates the associated transmission losses. Sound levels are also considerably lower.
The benefi ts speak for themselves: effi cient power transmission, optimal energy consumption and reduced servicing / downtime costs.
KAESER rotary screw compressors with Sigma Frequency Control (SFC)
Series: SM SFC to FSD SFCMotor power: 7.5 to 315 kWDelivery: 0.43 to 40.5 m³/minStandard pressure: 6 to 15 bar(g)
Complete package EMC certifi ed
The electromagnetic compatibility (EMC) of components and of the complete machine has been tested and certifi ed in accordance with all applicable regulations.
Perfect performance – even at high ambient temperatures
Contained in its own separately cooled cabinet, the generously sized SFC module enables perfect performance at ambient temperatures of up to +45 °C.
SIGMA CONTROL
This internal compressor controller is a robust PC-based industrial computer with a real-time operating system and update capability. System operational status can be displayed in any one of 30 selectable languages, whilst ‘traffi c light’ style LEDs indicate status at a glance. www.kaeser.com
Outstanding performance with SFC
SM SFC to FSD SFC series compressors from Kaeser are exceptionally effi cient variable speed rotary screw compressors. SM, SK and ASK SFC models use Kaeser’s minimal maintenance V-belt drive system, which features automatic belt tensioning to ensure optimum power transmission. Larger models from the ASD SFC upwards are equipped with the speed-controlled 1:1 direct drive.
The large, slow-speed KAESER airends with energy-saving SIGMA PROFILE rotors provide outstanding performance throughout the entire control range. Every Kaeser SFC compressor model is capable of 100 percent duty cycles without any increase in maintenance requirement.
Other variable speed compressors
KAESER SFC compressors
Transmission losses
Energy consumption
Maintenance costs
Consistent pressure
SFC compressors are able to control air fl ow to match actual demand by continuously adjusting the airend speed within the given control range. Pressure can be maintained to within ± 0.1 bar, consequently enabling the maximum system pressure to be reduced. This can lead to signifi cant savings, as each 1 bar pressure decrease results in a six percent reduction in energy consumption.
Inve
stm
ent c
osts
Consistent pressure
Time
Pressure± 0.1 bar
Soft start with no current spikes
The soft rise in motor starting current from zero to full load without current spikes leads to an almost unlimited motor starting frequency (the number of possible motor starts within a given time period without overheating occurring). The continuously variable acceleration and deceleration signifi cantly reduces component stress.
Direct startStar-delta startSoft startSFC packages
% fu
ll lo
ad c
urre
nt
Time
SM 12 SFC
BSD 72 SFC
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Series: SX – HS
Series: SX – ASK
SIGMA CONTROL for SX to HS series compressors
With its versatile control, monitoring and communication abilities, the SIGMA CONTROL is the ideal choice for applications requiring sophisticated communication functionality. It is therefore fi tted as standard on all KAESER ASD to HS series rotary screw compressors and is optionally available for SX, SM, SK and ASK series compressors.
SIGMA CONTROL basic available with SX, SM, SK and ASK series compressors
The SIGMA CONTROL basic is available with KAESER's SX, SM, SK and ASK series rotary screw compressors. It is the perfect solution for users who initially require a single compressor for their air supply, but who also may wish to expand the compressed air system in the future. Furthermore, KAESER’s modular control and compressed air management concept ensures trouble-free system compatibility.
SIGMA CONTROL and SIGMA CONTROL BASICTailored intelligence
SIGMA CONTROL – Main Features
30 languages – large plain text display
Three-channel timer with ten settings per channel for day, week and year
Base-load changeover for two compressors
Dual, Quadro, Vario and Continuous control modes
Signal input for remote ON/OFF
Signal input for load/idle
External alarm e.g. for refrigeration dryer
External maintenance alarm e.g. for ECO DRAIN
Volts-free contacts: Controller on, group alarm, motor running; alternative factory adjustable volts-free contacts: Compressor ON, group alarm, remote operation, idle, on-load, timer active, timer contact, emergency off, bus alarm, air network pressure low
“Motor running” changeover contact for ventilation systems, volt-free, max 3 A, 230 V ±10 %
Service hours counter, measurement and status data interfaces: RS 232 for modem, RS 485 for slave compressor, Profi bus DP
Safety circuit for compressor protection
Electronic pressure transducer
Confi gurable inputs / outputs for additional functionality
SIGMA CONTROL basic – Main features
Quick and simple operation with clear icons and large display
Fully automatic DUAL control (full load/ idle/ on/off control)
Monitoring of air network pressure parameters, airend temperature and direction of rotor rotation
Counter for service, load and operation hours
Adjustable service intervals, pressure and temperature unit selection (bar/ psi/ MPa, °C/°F)
Adjustable nominal system pressure
Adjustable switching differential
Group alarm volts-free contact
Electronic pressure transducer
This list only highlights some of the SIGMA CONTROL's functionality.
The optional memory module...
...enables compressors equipped with the SIGMA CONTROL basic to be connected to master control systems such as the KAESER SIGMA AIR MANAGER.
SM
SIGMA CONTROL
SIGMA CONTROL BASIC
Basic functions ON key switches the compressor ‘ON’ -> automatic operation. Green LED indicates ‘Compressor ON’.
OFF key switches the compressor 'OFF'.
Additional functions Idle key switches the compressor from load to idle.
Idle icon green LED indicates ‘Compressor idling, no air supply’.
Load icon green LED indicates ‘Compressor on load, air being supplied’.
Remote ON key (green LED) switches remote control ‘ON’ and ‘OFF’.
Timer ON/OFF key (green LED) switches the timer ‘ON’ and ‘OFF’.
‘Traffi c light’ functions Alarm icon red LED indicates ‘Compressor alarm’. Compressor is shut down on alarm.
Communication alarm icon red LED indicates ‘Data communication to other systems interrupted or faulty’.
Maintenance icon yellow LED indicates ‘Maintenance due' or 'Maintenance counter exceeded' or 'Warning'.
Power ON icon (green LED) indicates ‘Main switch ON, power supply available’.
Menu functions
UP key scrolls through text line for line.
DOWN key scrolls through text line for line.
Escape key returns to next higher menu level.
Return key initiates jump to next sub-menu or accepts value.
Acknowledge key confi rms alarms and – when permitted – resets the alarm memory.
Info key accesses current event information memory.
The function keys in detail
Information technology Tailored system solutions
Tomorrow’s technology, today:SIGMA AIR MANAGER
The SIGMA AIR MANAGER from KAESER is the fi rst PC-based master compressed air management system to combine cutting-edge Internet and Web server technology within a single unit. The SIGMA AIR MANAGER optimises compressor operation: It minimises power requirement by automatically selecting the most favourable machine confi guration from up to 16 compressors. The Sigma Air Manager takes advantage of modern pressure band control to regulate pressure to within ± 0.1 bar, enabling maximum system pressure to be reduced. This can lead to signifi cant savings, as each 1 bar decrease results in a six percent reduction in energy consumption.
The SIGMA AIR CONTROL basic data visualisation feature, integrated as standard in every SIGMA AIR MANAGER master controller, allows current operational data, messages and alarms to be viewed at any time via the Internet simply by using a standard browser and requires no additional software.
Long-term data storage and compressed air auditing is also available if required (SIGMA AIR CONTROL plus).
The internal SIGMA CONTROL compressor controller forms the basis for comprehensive system monitoring and management. Data exchange between the SIGMA CONTROL and SIGMA AIR MANAGER is carried out via the Profi bus DP interface.
OptimisationControl
Analysis
Telephone network
Ethernet
RS 232
Compressed air system data stored and processed in the SIGMA AIR MANAGER can be transferred via telephone or computer network (Ethernet).
SMS messages, for example, can be forwarded to a service technician’s mobile telephone.
Service and/or alarm messages can be sent by SMS to a personal mobile telephone.
Visualisation and long-term analysis with SIGMA AIR CONTROL basic and SIGMA AIR CONTROL plus (Optional)
• Long-term data measurement for reporting, analysis, control and audits • For targeted compressed air cost reduction • Highly informative energy cost summaries • Additional cost pools can be added • No additional software required (system uses Internet Explorer)• Visualisation via RS 232/Intranet/telephone network • Real-time data online
Rotary screw compressor With energy-saving motor for minimised energy costs Highly effi cient SIGMA PROFILE ensures more air for less energy consumptionSIGMA CONTROL compressor controller Proven Siemens industrial PC Future compatible with update capability Exceptional versatility, even allows connection of external components (e.g. refrigeration dryer) Prepared for Teleservice and connection of control and communication systems (Profi bus DP) as standard with multi-function timerCompressed air management system SIGMA AIR MANAGER Refrigeration dryer Ensures quality, dry compressed air Condensate-free compressed air, 3 °C pressure dew point SECOTEC cycling control enables up to 90 % energy savings
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Air fi lters For clean compressed air Minimal pressure dropCentrifugal separator Consistent degree of separationAir receiver Galvanised both internally and externally as per DIN 50976 Long service lifeCondensate drain Automatic electronic-controlled condensate drain Unrivalled reliability No compressed air lossesOil / water separation system Treats compressor condensate Complies with applicable water regulations Approved by the Berlin Structural Engineering Institute Saves disposal costsAir main charging system Treated compressed air even when network is depressurised Signifi cantly reduced leakage losses
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Premium quality, precision machined
Research and development
Ongoing research and development help KAESER maintain and extend its competitive edge. KAESER is dedicated to producing maintenance-friendly compressed air equipment of the highest quality to provide maximum reliability and effi ciency.
Precision milling and grinding
The SIGMA PROFILE rotors are machined on CNC profi le
grinders to an accuracy of one micron.
Detailed inspection
Each rotor pair undergoes detailed inspection for fi tting
accuracy and interplay.
Meticulous assembly
All airends and compressor packages are assembled to the highest standards by KAESER's qualifi ed specialists in accordance with KAESER's Quality Management System.
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Environmentally-friendly powder coating
KAESER screw compressor enclosures feature a highly resilient and durable powder-coated surface. Subjected to a specialised 180 °C treatment process, the topcoat is corrosion- and scratch-resistant and meets the toughest demands.
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Continuous quality control
Precision machining tolerance inspection via state-of-the-art 3-D coordinate measuring equipment ensures consistent product quality and component characteristics.
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Flexible machining centres
Modern machining centres installed in specially air
conditioned rooms produce the rotors and casings for KAESER airends. Quality management to ISO 9001 ensures unrivalled product
quality.
Comprehensive testing
Effi cient and reliable rotary screw compressors are the result of thorough production and quality assurance. Before delivery, every compressor has to undergo comprehensive testing, during which all mechanical and electrical inspection results are recorded.
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Research and Development Centre
22-23
Expert advice and professional customer service – SIGMA AIR SERVICE
Global service and advice
KAESER is represented throughout the world by in-country subsidiaries and qualifi ed partners. No matter where, our customers can rely on fast and dependable customer support.
SIGMA AIR UTILITY
"SIGMA AIR UTILITY" – Just buy the air you need. Now you can buy compressed air at a fi xed price per
unit, just like electricity, or any other utility.
Optimised air supplies
After carrying out a computer-aided Air Demand Analysis (ADA), we will quickly determine your business’s compressed air demand and provide an exact itemised air-cost analysis. With help from KAESER's Energy Saving System (KESS), the ADA data forms the basis for determining a cost-optimised air supply system.
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Outstanding customer service
Our goal is total customer satisfaction, which is why we have installed a worldwide service network providing global customer support. Expert service technicians and engineers are available throughout the world to give fast, reliable help where you need it, when you need it.
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Worldwide Teleservice
KAESER TELECARE, a cost-saving service solution based on global networking and data communication, enables remote diagnosis and demand-oriented maintenance. The service provides improved availability and optimised overall air supply effi ciency.
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Genuine KAESER parts
KAESER’s service personnel use only genuine maintenance and spare parts with proven long-term quality to ensure unrivalled reliability and long service life. Only Kaeser original parts guarantee tested quality.
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Certifi ed Quality Management System
KAESER’s QM system to DIN/ISO 9001 is under constant development to ensure our high standards – now and in the future.
24-25
More and more users choose KAESER
Pressure and vacuum applications
KAESER rotary blowers with OMEGA PROFILE are used in pressure/ vacuum applications for drying, aerating waste
water clarifi ers, conveying powder or granular material, cleaning by suction, inspection and packaging.
Tunnelling and water pollution protection
Diesel-powered MOBILAIR compressors are as economical as they are versatile. They are used in a wide range of applications, such as supplying air for tunnel construction projects (e.g. the Cologne city transit tunnel) or for oil booms used for oil spill containment in harbours.
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Trade and industry
The majority of industrial compressed air requirements are met by rotary screw compressors, which are also being increasingly used in trade and workshop applications. KAESER screw compressors with SIGMA PROFILE rotor airends refl ect this growing trend, as more than 200,000 of these economical and reliable systems are currently in service throughout the world.
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PET bottle production
KAESER has developed a remarkably economical system solution for this growing fi eld of application. The SIGMA PET AIR bottle production system comprises a low pressure stage (rotary screw compressor, control air), a high pressure stage (booster, blow moulding) and effi cient refrigeration drying. In addition to outstanding system performance, air users benefi t from low investment and operating costs.
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Dust evacuation, packaging, fi ltration
KAESER rotary screw vacuum packages with the special KAESER vacuum airend are just as much at home evacuating, testing, drying, and degassing as they are for fi ltration or fi lling bottles and tubes. These units are also equipped with the advanced PC-based SIGMA CONTROL compressor controller.
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26-27*) Performance data to ISO 1217: 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement *) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement
***) At high fan speed
Rotary screw compressors with V-belt drive (to 22 kW)
Model
Working pressure
bar
FAD*) overall package
m³/min
Max. operating pressure
bar
Motorrated power
kW
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
ASD 327.51013
3.152.722.09
81115
18.5 1350 x 921 x 1505 65 580
ASD 377.51013
3.913.132.66
81115
22 1350 x 921 x 1505 66 655
ASD 477.51013
4.573.843.01
81115
25 1350 x 921 x 1505 66 665
ASD 577.51013
5.514.443.67
81115
30 1350 x 921 x 1505 69 720
BSD 627.51013
5.654.453.60
81115
30 1530 x 1005 x 1700 68 980
BSD 727.51013
7.005.604.40
81115
37 1530 x 1005 x 1700 68 1015
BSD 817.51013
8.156.8
5.43
81115
45 1530 x 1005 x 1700 70 1100
CSD 827.51013
8.256.905.50
81115
45 1650 x 1041 x 1865 69 1260
CSD 1027.51013
10.28.206.75
81115
55 1650 x 1041 x 1865 69 1300
CSD 1227.51013
12.0010.058.07
81115
75 1650 x 1041 x 1865 71 1330
ASD – CSD series
Rotary screw compressors with 1:1 drive (to 450 kW)
Model
Max. operating pressure
bar
FAD*) overall
package
m³/min
Motorrated power
kW
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
SX 3 7.510
0.3130.233 2.2 624 x 669 x 807 65 165
SX 4 7.510
0.4240.329 3 624 x 669 x 807 66 165
SX 67.51013
0.5830.4660.36
4 624 x 669 x 807 66 165
SM 97.51013
0.800.650.47
5.5 630 x 762 x 1100 64 200
SM 127.51013
1.201.010.77
7.5 630 x 762 x 1100 64 210
SM 157.51013
1.501.261.00
9 630 x 762 x 1100 65 220
SK 217.51013
1.801.531.14
11 1010 x 704 x 1200 64 320
SK 247.51013
2.201.861.40
15 1010 x 704 x 1200 65 320
Model
Max. operating pressure
bar
FAD*) overall
package
m³/min
Air receivervolume
l
Motorrated power
kW
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
SX 3-1507.510
0.3130.233 150 2.2 1100 x 780 x 1373 65 235
SX 4-1507.510
0.4240.329 150 3 1100 x 780 x 1373 66 235
SX 6-1507.51013
0.5830.4660.36
150 4 1100 x 780 x 1373 66 235
SX – SK series SX series – receiver mounted
ASK series
ASK 277.51013
2.62.171.7
– 15 1120 x 780 x 1255 66 390
ASK 327.51013
3.152.662.05
– 18.5 1120 x 780 x 1255 68 405
ASK 357.51013
3.52.962.37
– 22 1120 x 780 x 1255 70 420
Model
Working pressure
bar
FAD*) overall package
m³/min
Max. operating pressure
bar
Motorrated power
kW
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
CSDX 1377.51013
13.7011.869.88
81115
75 1950 x 1285 x 2025 72 1900
CSDX 1627.51013
16.1013.5011.70
81115
90 1950 x 1285 x 2025 73 2000
DSD 142 7.5 13.62 9 75 2350 x 1730 x 2040 68 2700
DSD 172 7.510
16.1213.20
8.512 90 2350 x 1730 x 2040 69 2850
DSD 2027.51013
20.4615.5212.68
8.51215
110 2350 x 1730 x 2040 70 3200
DSD 2387.51013
23.8019.9214.80
8.51215
132 2350 x 1730 x 2040 71 3400
DSDX 2437.51013
24.1020.1214.90
8.51215
132 2600 x 1980 x 2040 7178 ***)
3650
DSDX 3027.51013
30.2023.5019.52
8.51215
160 2600 x 1980 x 2040 7178 ***)
4100
ESD 251 7.5 23.9 8.5 132 2650 x 2177 x 2117 74 4920
ESD 3017.51013
30.623.720.6
8.51115
160 2650 x 2177 x 2117 75 4500
ESD 3517.51013
36.830.323.1
8.51215
200 2650 x 2177 x 2117 76 4900
ESD 361 7.5 35.9 8.5 200 2650 x 2177 x 2117 76 5150
ESD 4417.51013
42.036.129.9
81015
250 2650 x 2177 x 2117 79 5530
FSD 4717.51012
47.140.535.5
81012
250 3010 x 2177 x 2360 79 6000
FSD 5717.51013
57.246.4
39.45
812
13.5315 3010 x 2177 x 2360 79 6200
HSD 760 7.59
74.0973.80
89
450500 5100 x 2432 x 2400 85 10500
CSDX – HSD series
GS 6507.51013
65.256.248.8
7.51013
355 4010 x 2320 x 2345 82 9100
HS 6907.51013
72.162.854
7.51013
400 4065 x 2320 x 2345 84 9500
HS 7607.51013
79.268.860
7.51013
450 4065 x 2320 x 2345 85 9900
Rotary screw compressors with V-belt drive (to 450 kW)GS – HS series
28-29*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement***) At high fan speed
*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement
Model
Work-ing
pres-surebar
FAD*) overall package
m³/min
Max.operating pressure
bar
Motorratedpower
kW
Dryer power consumption
kW
Refriger-ant
Model
Pressure dew point
°C
Pressure receiver volume
l
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
Aircenter 3 7.510
0.3130.233
7.510 2.2 0.25 R 134a 3 280 1660 x 645 x 1527 65 330
Aircenter 4 7.510
0.4240.329
7.510 3 0.25 R 134a 3 280 1660 x 645 x 1527 66 330
Aircenter 67.51013
0.5380.4660.36
7.51013
4 0.25 R 134a 3 280 1660 x 645 x 1527 66 330
Aircenter 97.51013
0.800.650.47
81115
5.5 0.3 R 134a 3 270 630 x 1300 x 1716 64 390
Aircenter 127.51013
1.201.010.77
81115
7.5 0.3 R 134a 3 270 630 x 1300 x 1716 64 400
Aircenter 157.51013
1.501.261.00
81115
9 0.37 R 134a 3 270 630 x 1300 x 1716 65 410
Aircenter 217.51013
1.801.531.14
81115
11 0.43 R 134a 3 350 1440 x 795 x 1827 64 515
Aircenter 247.51013
2.201.861.40
81115
15 0.43 R 134a 3 350 1440 x 795 x 1827 65 515
Airtower 3 7.510
0.3130.233
7.510 2.2 0.34 R 134a 3 - 680 x 774 x 1284 65 230
Airtower 4 7.510
0.4240.329
7.510 3 0.34 R 134a 3 - 680 x 774 x 1284 66 230
Airtower 67.51013
0.5380.4660.36
7.51013
4 0.34 R 134a 3 - 680 x 774 x 1284 66 230
AIRCENTER Series
Rotary screw compressors with refrigeration dryer (to 15 kW)
AIRTOWER Series
SM 9 T7.51013
0.800.650.47
81115
5.5 0.3 R 134a 3 - 630 x 1074 x 1100 64 275
SM 12 T7.51013
1.201.010.77
81115
7.5 0.3 R 134a 3 - 630 x 1074 x 1100 64 285
SM 15 T7.51013
1.501.261.00
81115
9 0.37 R 134a 3 - 630 x 1074 x 1100 64 295
SK 21 T7.51013
1.801.531.14
81115
11 0.43 R 134a 3 - 1335 x 704 x 1200 64 380
SK 24 T7.51013
2.201.861.40
81115
15 0.43 R 134a 3 - 1335 x 704 x 1200 65 380
SM T – SK T Series
Model
Working pressure
bar
FAD*) overall package
m³/min
Max. operating pressure
bar
Motorrated power
kW
Dryer power consumption
kW
Refriger-ant
Model
Pressure dew point
°C
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
ASK 27 T7.51013
2.602.181.70
81115
15 0.68 R 134a 3 1480 x 830 x 1255 66 465
ASK 32 T7.51013
3.152.662.05
81115
18.5 0.68 R 134a 3 1480 x 830 x 1255 68 480
ASK 35 T7.51013
3.502.962.37
81115
22 0.68 R 134a 3 1480 x 780 x 1255 70 495
ASD 32 T7.51013
3.152.722.09
81115
18.5 0.5 R 134a 3 1850 x 921 x 1505 65 740
ASD 37 T7.51013
3.913.132.66
81115
22 0.5 R 134a 3 1850 x 921 x 1505 66 820
ASD 47 T7.51013
4.573.843.01
81115
25 0.8 R 134a 3 1850 x 921 x 1505 66 830
ASD 57 T7.51013
5.514.443.67
81115
30 0.8 R 134a 3 1850 x 921 x 1505 69 890
BSD 62 T7.51013
5.654.453.60
81115
30 0.8 R 134a 3 2080 x 1005 x 1700 68 1200
BSD 72 T7.51013
7.005.604.40
81115
37 0.8 R 134a 3 2080 x 1005 x 1700 68 1245
BSD 81 T7.51013
8.156.805.43
81115
45 1.1 R 134a 3 2080 x 1005 x 1700 70 1350
CSD 82 T7.51013
8.256.905.50
81115
45 1.1 R 134a 3 2200 x 1041 x 1865 69 1466
CSD 102 T7.51013
10.208.206.75
81115
55 1.1 R 134a 3 2200 x 1041 x 1865 69 1510
CSD 122 T7.51013
12.0010.058.07
81115
75 1.4 R 134a 3 2200 x 1041 x 1865 71 1540
CSDX 137 T7.51013
13.7011.869.88
81115
75 2.2 R 134a 3 2600 x 1285 x 2025 72 2250
CSDX 162 T7.51013
16.1013.5011.70
81115
90 2.2 R 134a 3 2600 x 1285 x 2025 73 2350
DSD 142 T 7.5 13.62 9 75 2.2 R 134a 3 3300 x 1730 x 2040 68 3100
DSD 172 T 7.510
16.1213.20
8.512 90 2.2 R 134a 3 3300 x 1730 x 2040 69 3250
DSD 202 T7.51013
20.4615.5212.68
8.51215
110 2.5 R 134a 3 3300 x 1730 x 2040 70 3650
DSD 238 T7.51013
23.8019.9214.80
8.51215
132 2.5 R 134a 3 3300 x 1730 x 204071
79***)3850
ASK T – DSD T series
Rotary screw compressors with refrigeration dryer (to 132 kW)
30-31*) Performance data to ISO 1217 : 1996, Annex C; **) Sound level to PN8NTC 2.3 at 1 m distance, free-fi eld measurement***) At high fan speed
DSD 142 SFC 7.5 3.60 - 14.80 6 - 9 75 ± 0.1 450 - 1635 15 - 54.5 2905 x 1730 x 2040 69 3100
DSD 172 SFC 7.510
3.60 - 16.333.55 - 14.20
6 - 106 - 10 90 ± 0.1 450 - 1815
450 - 159015 - 60.515 - 53 2905 x 1730 x 2040 70 3230
DSD 202 SFC7.51013
4.25 - 20.304.00 - 17.303.25 - 14.95
6 - 106 - 1011 - 15
110 ± 0.1450 - 1905450 - 1680450 -1770
15 - 63.515 - 5615 - 59
2905 x 1730 x 2040 71 3730
DSD 238 SFC7.51013
5.93 - 22.55.80 - 20.03.56 - 16.0
6 - 106 - 1011 - 15
132 ± 0.1450 -1650450 - 1500450 - 1620
15 - 5515 - 5015 - 54
2905 x 1730 x 2040 72 3870
DSDX 243 SFC7.51013
6.62 - 26.905.60 - 23.733.56 - 19.00
6 - 8.59 - 1213 - 15
132 ± 0.1450 - 1680450 - 1770450 - 1920
15 - 5615 - 5915 - 64
3155 x 1945 x 2040 72 (79***) 4150
DSDX 302 SFC7.51013
6.62 - 30.605.60 - 26.703.56 - 21.10
6 - 8.59 - 1213 - 15
160 ± 0.1450 - 1920450 - 2010450 - 2160
15 - 6415 - 6715 - 72
3155 x 1945 x 2040 72 (79***) 4600
ESD 351 SFC7.51013
8.45 - 33.006.45 - 27.305.17 - 23.70
6 - 8.59 - 1213 - 15
200 ± 0.1450 - 1650 450 - 1710450 - 1800
15 - 5515 - 5715 - 60
3285 x 2142 x 2625 76 5800
ESD 441 SFC7.51013
10.2 - 40.508.50 - 36.406.13 - 29.50
6 - 8.59 - 1213 - 15
250 ± 0.1450 - 1725450 - 1845450 - 1920
15 - 57.515 - 61.515 - 64
3285 x 2142 x 2625 79 6200
FSD 571 SFC7.51013
13.30 - 52.109.80 - 45.109.40 - 39.70
6 - 88.5 - 10
10.5 - 15315 ± 0.1
450 - 1665450 - 1920450 - 1710
15 - 55.515 - 6415 - 57
3610 x 2177 x 2360 80 7000
DSD SFC – FSD SFC Series
Model
Max. operatingpressure
bar
FAD range*) overall
package atMax. operating
pressure m³/min
Pressure range
min – max
bar
Motorrated power
kW
Min.pressure
bandwidth
bar
Speed rangemin. – max.
rpm
Frequency range
min – max
Hz
DimensionsW x D x H
mm
Sound level**)
dB(A)
Weight
kg
Rotary screw compressors with Sigma Frequency Control (to 315 kW)
SM SFC – CSDX SFC Series
SM 12 SFC7.510 13
0.34 - 1.240.34 - 1.040.30 - 0.78
6 - 89 - 1112 - 15
7.5 ± 0.11200 - 37801500 - 37801800 - 3780
20 - 6325 - 6330 - 63
630 x 762 x 1100 66 220
SK 21 SFC7.51013
0.51 - 1.950.55 - 1.610.43 - 1.24
6 - 89 - 1112 - 15
11 ± 0.11110 - 36081200 - 30241120 - 2427
20 - 6525 - 6330 - 65
1010 x 704 x 1200 66 330
ASK 32 SFC7.51013
0.77 - 2.900.59 - 2.380.67 - 1.84
6 - 89 - 1112 - 15
18.5 ± 0.11200 - 39001200 - 39601800 - 3780
20 - 6520 - 6630 - 63
1130 x 850 x 1255 69 415
ASD 32 SFC 7.510
0.69 - 3.300.90 - 2.86
6 - 106 - 10 18.5 ± 0.1 900 - 3660
1200 - 324015 - 6120 - 54 1850 x 921 x 1505 67 715
ASD 37 SFC7.51013
0.82 - 4.050.61 - 3.550.56 - 3.17
6 - 8.59 - 159 - 15
22 ± 0.1900 - 3840900 - 4020900 - 3600
15 - 6415 - 6715 - 60
1850 x 921 x 1505 68 790
ASD 47 SFC7.51013
1.07 - 4.920.79 - 4.120.60 - 3.60
6 - 8.59 - 1112 - 15
25 ± 0.1900 - 3780900 - 3960900 - 4200
15 - 63 15 - 66 15 - 70
1850 x 921 x 1505 68 800
BSD 72 SFC7.51013
1.57 - 6.251.16 - 5.340.87 - 4.45
6 - 8.59 - 1112 - 15
37 ± 0.1900 - 3330900 - 3600900 - 3720
15 - 55.515 - 6015 - 62
2080 x 1005 x 1700 70 1220
CSD 82 SFC7.51013
1.92 - 8.201.49 - 6.901.10 - 5.80
6 - 8.59 - 1112 - 15
45 ± 0.1900 - 3522900 - 3720900 - 3960
15 - 58.715 - 6215 - 66
2200 x 1041 x 1865 71 1350
CSD 102 SFC7.51013
2.33 - 9.901.87 - 8.951.40 - 7.30
6 - 8.59 - 1112 - 15
55 ± 0.1900 - 3600900 - 3900900 - 4020
15 - 6015 - 6515 - 67
2200 x 1041 x 1865 71 1560
CSD 122 SFC7.51013
2.89 -12.282.18 -10.501.86 - 8.90
6 - 8.59 - 1112 - 15
75 ± 0.1900 - 3660900 - 3840900 - 4020
15 - 6115 - 6415 - 67
2200 x 1041 x 1865 73 1610
CSDX 137 SFC7.51013
3.39 -13.252.82 -11.302.12 - 9.60
6 - 8.59 - 1112 - 15
75 ± 0.1900 - 3300 900 - 3390900 - 3540
15 - 5515 - 56.515 - 59
2600 x 1285 x 2025 74 2200
CSDX 162 SFC7.51013
3.93 -15.853.36 -14.032.60 -12.00
6 - 8.59 - 1112 - 15
90 ± 0.1900 - 3480900 - 3570900 - 3690
15 - 5815 - 59.515 - 61.5
2600 x 1285 x 2025 75 2400
Model
Working pressure
bar
FAD range* Complete unit
at working pressure m³/min
Pressure range
min. – max.
bar
Motorrated power
kW
Speed range min. – max.
rpm
Frequency range min.– max.Hz
Dryer power
consump-tion kW
Refrig-erant
Model
Pres-sure dew point°C
Dimensions W x D x H
mm
Sound level**)
dB(A)
Weight
kg
AIRCENTER 12 SFC7.51013
0.34 - 1.240.34 - 1.040.30 - 0.78
6 - 89 - 11
12 - 1575
1200 - 37801500 - 37801800 - 3780
20 - 6325 - 6330 - 63
0.3 R 134a 3 630 x 1300 x 1716 66 410
AIRCENTER 21 SFC7.51015
0.51 - 1.950.55 - 1.610.43 - 1.24
6 - 89 - 11
12 - 1511
1110 - 36081200 - 30241120 - 2427
20 - 6525 - 6330 - 65
0.43 R 134a 3 1440 x 795 x 1827 66 525
SM 12 T SFC7.51013
0.34 - 1.240.34 - 1.040.30 - 0.78
6 - 89 - 11
12 - 157.5
1200 - 37801500 - 37801800 - 3780
20 - 6325 - 6330 - 63
0.3 R 134a 3 630 x 1074 x 1100 66 295
SK 21 T SFC7.51013
0.51 - 1.950.55 - 1.610.43 - 1.24
6 - 89 - 11
12 - 1511
1110 - 36081200 - 30241120 - 2427
20 - 6525 - 6330 - 65
0.43 R 134a 3 1335 x 740 x 1200 66 390
ASK 32 T SFC7.51013
0.77 - 2.900.59 - 2.380.67 - 1.84
6 - 89 - 11
12 - 1518.5
1200 - 39001200 - 39601800 - 3780
20 - 6520 - 6630 - 63
0.68 R 134a 3 1480 x 850 x 1255 69 490
ASD 32 T SFC 7.510
0.69 - 3.300.90 - 2.86
6 - 106 - 10 18.5 900 - 3660
1200 - 324015 - 6120 - 54 0.5 R 134a 3 1850 x 921 x 1505 67 825
ASD 37 T SFC7.51013
0.82 - 4.050.61 - 3.550.56 - 3.17
6 - 8.59 - 159 - 15
22900 - 3840900 - 4020900 - 3600
15 - 6415 - 6715 - 60
0.5 R 134a 3 1850 x 921 x 1505 68 900
ASD 47 T SFC7.51013
1.07 - 4.920.79 - 4.120.60 - 3.60
6 - 8.59 - 11
12 - 1525
900 - 3780900 - 3960900 - 4200
15 - 63 15 - 66 15 - 70
0.8 R 134a 3 1850 x 921 x 1505 68 910
BSD 72 T SFC7.51013
1.57 - 6.251.16 - 5.340.87 - 4.45
6 - 8.59 - 11
12 - 1537
900 - 3330900 - 3600900 - 3720
15 - 55.515 - 6015 - 62
0.8 R 134a 3 2080 x 1005 x 1700 70 1340
CSD 82 T SFC7.51013
1.92 - 8.201.49 - 6.901.10 - 5.80
6 - 8.59 - 11
12 - 1545
900 - 3522900 - 3720900 - 3960
15 - 58.715 - 6215 - 66
1.1 R 134a 3 2200 x 1041 x 1865 71 1580
CSD 102 T SFC7.51013
2.33 - 9.901.87 - 8.951.40 - 7.30
6 - 8.59 - 11
12 - 1555
900 - 3600900 - 3900900 - 4020
15 - 6015 - 6515 - 67
1.1 R 134a 3 2200 x 1041 x 1865 71 1700
CSD 122 T SFC7.51013
2.89 -12.282.18 -10.501.86 - 8.90
6 - 8.59 - 11
12 - 1575
900 - 3600900 - 3840900 - 4020
15 - 6115 - 6415 - 67
1.4 R 134a 3 2200 x 1041 x 1865 73 1770
CSDX 137 T SFC7.51013
3.39 -13.252.82 -11.302.12 -9.60
6 - 8.59 - 11
12 - 1575
900 - 3300 900 - 3390900 - 3540
15 - 5515 - 56.515 - 59
2.2 R 134a 3 2600 x 1285 x 2025 74 2400
CSDX 162 T SFC7.51013
3.93 -15.853.36 -14.032.60 -12.00
6 - 8.59 - 11
12 - 1590
900 - 3480900 - 3570900 - 3690
15 - 5815 - 59.515 - 61.5
2.2 R 134a 3 2600 x 1285 x 2025 75 2600
DSD 142 T SFC 7.5 3.60 - 14.80 6 - 9 75 450 - 1635 15 - 54.5 2.2 R 134a 3 3390 x 1730 x 2114 69 3400
DSD 172 T SFC 7.510
3.60 - 16.333.55 - 14.20
6 - 106 - 10 90 450 - 1815
450 - 159015 - 60.515 - 53 2.2 R 134a 3 3390 x 1730 x
2114 70 3530
DSD 202 T SFC7.51013
4.25 - 20.304.00 - 17.303.25 - 14.95
6 - 106 - 10
11 - 15110
450 - 1905450 - 1680450 -1770
15 - 63.515 - 5615 - 59
2.5 R 134a 3 3390 x 1730 x 2114 71 4080
DSD 238 T SFC7.51013
5.93 - 22.55.80 - 20.03.56 - 16.0
6 - 106 - 10
11 - 15132
450 -1650450 - 1500450 - 1620
15 - 5515 - 5015 - 54
2.5 R 134a 3 3390 x 1730 x 2114
7279***)
4220
SM T SFC – DSD T SFC Series
Modular rotary screw compressors with Sigma Frequency Control (SFC) and refrigeration dryer (to 132 kW)
AIRCENTER SFC series
Rotary Screw CompressorsSX – HS SeriesWith the world-renowned SIGMA PROFILE
FAD: 0.23 to 79 m³/min – Pressure 5.5 to 15 bar
Dairies, Breweries
Choose the required grade of treatment according to your fi eld of application:
Food and semi-luxury food production
Very clean conveying air, chemical plants
Air treatment using a refrigeration dryer (+3°C pressure dew point)
For air mains subject to sub-zero temperatures: Compressed air treatment with a desiccant dryer (down to -70 °C pressure dew point)
Pharmaceutical industry
Weaving machines, photo labs
Paint spraying, powder coating
Packaging, control and instrument air
General works air,high-grade sand blasting
Shot blasting
Low-grade shot blasting
Conveying air for waste water systems
No quality requirements
Explanation:THNF = Bag filterCleans dusty and heavily contaminated intake airZK = Centrifugal separator Separates accumulating condensateED = Eco DrainElectronic level-controlled condensate drainFB = Pre-filterFC = Pre-filter FD = Particulate filter (attrition)FE = Micro-filter Separates aerosol oil and solid particlesFF = Micro-filterSeparates aerosol oil and solid particlesFG = Activated carbon filter For adsorption of oil vapoursFFG = Activated carbon and micro-filter combination RD = Refrigeration dryerFor drying compressed air, pressure dew point to +3 °CDD = Desiccant dryer For drying compressed air, pressure dew point to -70 °CACT = Activated carbon adsorber For adsorption of oil vapoursFST = Sterile filterFor sterile compressed airAquamat = Condensate treatment systemAMCS = Air-main charging system
FST1
1
4
4
4
4
4
4
4
4
1
2
1
1
1
2
72
73
93
98
1
1
1
1
1
1
2
3
3
4
4
5
ACT FF
FF
FE
FC
FB
For KAESER rotary screw compressors
Other machines
FFG
FEFD
KA
ES
ER
KA
ES
ER
KA
ES
ER
RD ED Compressor
Aquamat
THNF
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
FST
KA
ES
ER
Pure air and cleanroom technology 14
Pure air and cleanroom technology 14
Examples: Selection of treatment classes to ISO 8573-1 1)
AMCS
AMCS
AMCS
AMCS
AMCS
AMCS
*
*
*
*
*in refrigeration dryer, FE micro-filters are optional for TG to TI series dryers.
Degree of filtration:
1) to ISO 8573-1:19912) to ISO 8573-1:2001
Solid particles1) Humidity2)Total
oilcontent2)
Max. particle
size μm
Max. particleconcentra-
tion mg/m³
Pressure dew point
(x = liquid waterin g/m³) mg/m³
0 e.g. Consult Kaeser regarding pure air and cleanroom technology
1 0.1 0.1 ≤ - 70 ≤ 0.012 1 1 ≤ - 40 ≤ 0.13 5 5 ≤ - 20 ≤ 14 15 8 ≤ + 3 ≤ 55 40 10 ≤ + 7 –6 – – ≤ + 10 –7 – – x ≤ 0.5 –8 – – 0.5 < x ≤ 5 –9 – – 5 < x ≤ 10 –
Clas
s IS
O 8
573-
1
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
+ Solids – + Water/Condensate – + Oil – + Bacteria –
Contaminants:
Uponrequest
Uponrequest
Pharmaceutical industry, dairies, breweries
Microchip production, optics, food and semi-luxury food production
Paint spraying
Photo labs
Process air, pharmaceuticals
Pure air and cleanroom technology
Especially dry conveying air, paint spraying, fine pressure controllers
11FST
Aquamat
Pure air and cleanroom technology 11-3
FiltersAir receiver DD FE ZK
21-32AMCS
KA
ES
ER
KA
ES
ER
KA
ES
ER
KA
ES
ER
12 AMCS1-3
1-3
KA
ES
ERKA
ES
ER
KA
ES
ER Upon
request
FST11 1-3 K
AE
SE
RK
AE
SE
R
FD11
KA
ES
ER
KA
ES
ER
FG1-3 AMCS
11-3 KA
ES
ER Upon
request
DD FE EDCompressor THNF
KA
ES
ER
KA
ES
ER
KA
ES
ER
FD ACT11
FE
KA
ES
ER
KA
ES
ERAMCS1-3
KA
ES
ER
Installation for heavily fluctuating air demand
FiltersAir receiver RD ZK
KA
ES
ER
KA
ES
ERKA
ES
ER
Installation for heavily fluctuating air demand
KA
ES
ER
Solids Water Oil Bacteria
Solids Water Oil Bacteria
KA
ES
ER
Uponrequest
Uponrequest
Uponrequest
Uponrequest
www.hpccompressors.co.uk
P-65
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www.hpccompressors.co.uk
HPC Compressed Air Systems, Victoria Gardens, Burgess Hill, West Sussex RH15 9RQTel: 01444 241671 Fax: 01444 247304 E-Mail: [email protected] www.hpccompressors.co.uk