rotacon engineering (pty) ltd...- machine building - gear cutting contact details are as follows:...
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ROTACON ENGINEERING (PTY) LTD
INTRODUCTION
Rotacon Engineering was established in 1979 by Dennis Gillespie. The Directors of the company are Mr Dennis Gillespie, Mrs Rachael Gillespie & Mr Leonard Ndebele. Rotacon has more than 40 years of experience as a manufacturing engineering company. We have invested heavily in machinery and equipment and today we remain one of the market leaders within the Light to Medium engineering sector. Rotacon is ISO 9001:2015 certified and holds a Level 2 BBBEE certificate as well as an ISO 3834 certificate. Our services include : - Fabrication and Machining - Line Boring - Fastener Manufacturing - Machine Building - Gear Cutting Contact details are as follows: Telephone No. : (031) 702 8456 /702 9218/709 3035/701 6330 Fax No. : (031) 7029107 Physical Address : 20 Manchester Rd. Pinetown, 3600 Postal Address : P.O. Box 208, Pinetown, 3600 Email : [email protected] Website : www.rotacon-engineering.com
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WORKING CAPACITY 14 Administration Offices, with a total office area of 300m² Workshop Production Floor under Roof 3500m² Including Production Floor under Gantry Crane 3100m² Six Overhead Gantry Cranes comprising of: 1 x 16 Ton , 4 x 5 Ton and 1 x 3,5 Ton
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METROLOGY One (1) Reni Shaw Scanner for Quality Control and Measuring One Set (1) External Micrometres from 1000mm Dia to 200mm with Sanas Calibrated Certificates One Set (1) Internal Micrometres from 1000mm Dia to 30mm Sanas Calibrated Certs One Set (1) Vernier from 3m Long to 150mm to Sanas Standards Quality System certified to ISO 9001 : 2008
CNC TURNING CENTRE LATHES
CNC 3 Axis Turning Centre (PRO KING) CNC Slant Bed Heavy Duty Lathe 5,5m Between Centres, Swing 1,1m Max Turning Dia with 4 off BT 50 Third Axis Live Tools & 230mm Spindle Bore
CNC 2 Axis Turning Centre (PUMA 15) CNC Slant Bed Heavy Duty Lathe 2 Metre Centres, Swing 800mm Max Turn Dia, 115 mm Spindle Bore
CNC 2 Axis Turning Centre (PUMA 12) CNC Slant Bed Heavy Duty Lathe 1,2 Metre Centres, Swing 660mm Max Turn Dia, 90 mm Spindle Bore
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CNC TURNING CENTRE LATHES
CNC 2 Axis Turning Centre (MAZAK) CNC Slant Lathe 800mm Centres, Swing 280mm Max Turn Dia, 50mm Spindle Bore
CNC 2 Axis Turning Centre (TOPPER TNL) CNC Slant Lathe 800mm Centres , Swing 300mm Max Turn Dia, 50mm Spindle Bore
CNC HORIZONTAL & VERTICAL MILLING
CNC HORIZONTAL BORING MILL (DOOSAN DBC 130L) (2) Doosan DBC 130L Table Size 2m x 2,2m = 5 Axis X Travel 4m, Y Travel 2,5 m, Z Travel 2,5m, W 700 mm, Rotary 0,01 Degrees Maximum 12 000 kg on Table
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CNC 5 Axis (KTM 1) With Twin Pallet Tables 1100 mm x 1100mm , Table Infinite Tilt Angle Travel ‘X’ 1,5 m , Travel ‘Y’ 1000mm, ‘Z’ Travel 1,2m , Rotary Infinite 0,01 Degrees 40 Pocket BT 50 Tool Holders , Max 1500 kg on Table
CNC 4 Axis (HEYLIGENSTAEDT) Table Size 3m x 1,2m ‘X’ Axis 3 Meters, ‘Y’ Axis 1,2 Meters, ‘Z’ Axis 1,5 Meters Programmable Huron Head to Mill Taper Faces BT 50 Tool Holder , Maximum weight on Table 8000KG
CNC 4 Axis (KTM 2) Horizontal Milling Machine Existing Machine in Daily Production Use (1) Tables , 2m x 1000mm , Table Infinite Rotate Angle , Infinite 0,01 Degrees 40 Pocket BT 50 Tool Holders , Max 2500 kg on Table
CNC 3 Axis (SUPERMAX) Vertical Milling Machine Travel ‘X’ 1,6m , ‘Y’ Travel 900mm , ‘Z’ Travel 800mm , 30 Pocket BT 50 Tool Holders , Max 2000 kg on table
CNC 3 Axis (DAHLIH) (3) Vertical Milling Machines Travel ‘X’ 1m , Travel 800mm , ‘Z’ Travel 700mm , 30 Pocket B T 40 Tool Holders , Max 1000 kg on Table
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CNC 3 Axis (TOPPER) (5) Milling Machines Topper CNC Milling Machine Travel ‘X’ 900mm , Travel ‘Y’ 650mm , ‘Z’ Travel 500mm , 30 Pocket BT 40 Tool Holders , Max 800 kg on Table
CQ5250 5M CNC VERTICAL BORING MILL 1 x Wuhu 3 Axis Vertical Boring Mill Machining Envelope : 5000mm Swing x 2500mm Height Under Cross Slide With Live Tooling Maximum Weight onto table : 32 000 kg Year of Manufacture : 2015
CNC & NC SURFACE FINISHING AND GRINDING CNC 3 Axis (SUPERTECH) Cylindrical Grinding Machine Existing Machine in Daily Production Use (1) CNC Grinding Machine Travel ‘X’ 3000mm , Dia 300mm
NC 3 Axis (FREEPORT) Surface Grinding Machine Existing Machine in Daily Production Use (1) NC Grinding Travel ‘X’ 2000mm , ‘Y’ 1000mm , ‘Z’ 500mm
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NC 3 Axis (SUPERTECH) Surface Grinding Machine Existing Machine in Daily Production Use (1) NC Grinding Travel ‘X’ 1000mm , ‘Y’ 400mm , ‘Z’ 200mm
SUPERTECH CNC CYLINDRICAL FREEPORT NC SURFACE GRINDER GRINDER
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CONVENTIONAL MACHINERY
Horizontal Floor Borer (DROOP & REIN)
Floor Borer with DRO ‘X’ Travel 10m , ‘Z’ Travel 2,5 m , Twin Towers both with ‘W’ 900mm Maximum 32 000 kg on Table Horizontal Boring Mills (UNION) Table Size 1,2m x 1m = 5 Axis ‘X’ Travel 2m , ‘Y’ Travel 1,2m , ‘Z’ Travel 1,8m , ‘W’ 700mm , Rotary 0,01 Degrees Maximum 5000 kg on Table Horizontal Milling Machine (BUTLER ELGA) Table Size 3m x 1m = 3 Axis ‘X’ Travel 3m , ‘Y’ Travel 1m , ‘Z’ Travel 1m Maximum 5000 kg on Table
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Vertical Boring Mill (TOSS) Chuck Size 1,2m Diameter, with Swing Maximum 1,5, Metre Dia , ‘Z’ Travel 1m Maximum 5000 kg on Table
Centre Lathe Heavy Duty (SWIFT) 6 Metre Between Centres , Swing in Gap 1,5 m Dia x 800mm Dia over saddle Maximum 10 000 kg on Table
Centre Lathe Heavy Duty (TUDA) 5 Metres Between Centres , Swing 1,3m Dia in Gap x 700mm Dia over saddle
Centre Lathes Medium To Light Duty (VARIOUS MAKES) Ranging between 2m Centres , Swing 750 mm in Gap x 400 Dia over saddle
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FABRICATION DEPARTMENT One (1) 12mm Thick x 2,5m Length Cut Plate Shear One (1) 6 mm Thick x 3m Length Cut Plate Shear One (1) 80 Ton x 3m Length Press Break One (1) 30 Ton x 1,5m Table Turret Punch Press ( For Hole Punching) One (1) 400 Ton x 1m Stroke , Four Post Press One (1) 150 Ton x 500mm Stroke Ram Press
WELDING DEPARTMENT One (1) Submerged Arc Welding Set (Roll Building 4 m long x 400 mm Dia) Three (3) Tig Welding Sets for Stainless Steel & Aluminium Welding Six (6) Mig Welding Sets for Steel , Stainless Steel & Aluminium Welding Eight (8) Manual Stick Electrode Welding Sets for Steel , Stainless Steel Plasma Cutting up to 12mm Plate Thickness Hot Work , Oxy Acetylene Cutting up to 150mm Plate Thickness
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SAW CUTTING 1 x Slow Rotating Blade Saws 100mm Dia Maximum 2 x Horizontal Milling Band Saws 250mm Dia Maximum
TRANSPORT Transport for Delivery & Collection , Own Transport up to 7000 Kg
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GALLERY
WORKSHOP PRODUCTION FLOOR UNDER ROOF 3500m²
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LARGE CAPACITY CNC MACHINES
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CLUTCH SLIDER FOR MINE HEAD GEAR
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BLAST FURNACE SILENCER
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ELECTRIC LOCOMOTIVE PINION GEAR CASE
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SPLIT WORM GEAR
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IMPELLER FAN
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15E ELECTRIC LOCOMOTIVE PINION GEAR CASE
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IN-LINE PIPELINE PUMP CASING
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DIESEL COLLECTOR RING ASSEMBLY
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LOCOMOTIVE WHEEL MACHINING
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CRANE ROPE DRIVE SHAFT
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PINION SHAFT
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ROTACON ENGINEERING (PTY) LTD
GEAR CUTTING DIVISION
In June 2016 Rotacon Engineering took over the manufacturing of Industrial Gears from Baron Gears in Pinetown. We are confident that we would be able to maintain the same excellent quality and service delivery which was carried out by Baron Gears. Our Gear Range includes :
Hypoid Gears Straight Bevel Gears Spiral Bevel Gears Spiral Bevel Crown & Pinion Helical Gears Spur Gears Worm Wheels Worm Shafts Male and Female Splines Ring Gears Pulleys Duplex and Simplex Sprockets Racks Key Way Cutting Broaching and Slotting Wire Cutting
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HYPOID GEARS
STRAIGHT BEVEL GEAR SET
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SPIRAL BEVEL GEAR SET
SPUR GEARS
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HELICAL GEARS
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SPIRAL BEVEL CROWN & PINION
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WORM WHEEL & WORM SHAFT
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RACKS
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MALE SPLINES
FEMALE SPLINES
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RING GEARS
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DUPLEX & SIMPLEX SPROCKETS
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PULLEYS
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BROACHING & SLOTTING
KEYWAYS
SQUARE HOLES
HEX HOLES
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WIRE-CUTTING
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RIVET DIVISION Rotacon is one of the largest rivet manufacturers in South Africa and operates in a highly specialised sector of the fastener industry. We manufacture fully tubular and semi tubular solid rivets, specialised cold formed products and are the only blind rivet manufacturer in South Africa.
PRODUCT RANGE - Blind Rivets - Brake Lining Rivets - Solid Rivets - Semi Tubular - Partly Tubular Rivets - Step Rivets - Pins - Collar Pegs - Studs - Machine Screws - Self Tapping Screws - Non-standard Screws and rivets according to customer’s drawings
SIZES Ø - 1.5mm up to 12mm
MATERIALS - Steel (Low and High Carbon) - Brass - Aluminium - Copper - Stainless Steel
MACHINERY - Single Die Headers - Multi Die Headers - Bolt Formers - Rivet Assembly Machines - Nail Manufacturing Machines - Thread Rolling Machines
ANNEALING PLANT - Annealing furnaces for ferrous and non-ferrous materials
TEST EQUIPMENT - Tensile Testing and Hardness Testing Machines
