rosenberger number code · 2 rosenberger ocreuentecni gmb co g auptstrae 1 83413 ridoling pone 49...
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Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com2
Rosenberger Number Code
19 S 1 01- 4 0M L5Plating Code
01-Z9 Cable Group
00 Blank
0M Surface Mount Device
0P Press-fit-Version
0 Clamp Version, Accessories
1 Crimp Version
2 Solder Version, Solder Pot
3 Solder Crimp Version
4 PCB Mounting
5 Solid Center Contact, Coax Transition
6 Stripline
7 Microstrip
8 Crimp Version – Pigtail
K Adaptors female (2nd end)
S Adaptors male (2nd end)
Successive Number
1 Straight Connector
2 Right Angle Connector
3 T-or Y-Adapter
4 Panel Connector with 4-hole Flange
5 Panel Connector with Round Flange
6 Panel Connector with Hexagonal Flange
7 Panel Connector with 2-hole Flange
K Female Connector, Jack
S Male Connector, Plug
P Sexless
W Tool
Z Accessories
Rosenberger Connector Series Code
Rosenberger Number Code – Connectors Standard
Code01 RPC-1.00 (W) - 110 GHz
02 RPC-2.92 (K) - 40 GHz
03 RPC-3.50 - 26.5 GHz
04 RPC-SL 26.5 - 26.5 GHz
05 RPC-N 50 Ω - 18 GHz
06 RPC-TNC - 18 GHz
07 RPC-7 - 18 GHz
08 RPC-1.85 (V) - 70 GHz
09 RPC-2.40 - 50 GHz
10 RPC-SP (BMA) - 22 GHz
P4 RPC-SL 40 - 40 GHz
P5 RPC-N 75 Ω - 4 GHz
Code11 Tools
15 Micro-RF
16 FMC
17 Longwipe-SMP
18 Mini-SMP
19 SMP
20 MMCX
23 Inserts Mini-Coax
24 Mini-UHF
25 Inserts High Voltage DIN 41626
26 FME
27 IEC Antenna 75 Ω
28 QMA
29 MCX
30 SSMA
31 Microdot
32 SMA
32R SMA reverse
34 1.0-2.3 DIN 47297 50 Ω
35 SSMB
38 SSMC
39 SMC
40 MCX 75 Ω
41 MHV (High Voltage BNC)
42 HV 4-10 (High Voltage C)
43 HN (High Voltage N)
45 Inserts 1.0-2.3 DIN 41626 50 Ω
47 SSMG
49 SMG
50 Inserts High Power DIN 41626 / D-Sub
51 BNC 50 Ω
Code51R BNC reverse
52 C 50 Ω
53 N 50 Ω
53Q SnapN
54 UHF
55 Inserts D-Sub
56 TNC 50 Ω
56R TNC Reverse
57 SHV (Safe High Voltage)
59 SMB 50 Ω, FAKRA
60 7-16
64 4.3-10
65 4.1-9.5
71 BNC 75 Ω
72 C 75 Ω
73 N 75 Ω
74 F
75 Inserts 1.0-2.3 DIN 41626 75 Ω (intermateable with 50 Ω)
76 TNC 75 Ω
78 1.6-5.6 II Generation
81 Twinax
88 1.6-5.6 III Generation
99 Specials
119 P-SMP
153Q QN
734 1.0-2.3 DIN 47297 75 Ω
745 Inserts 0.8-2.7 DIN 41626 75 Ω
759 SMB 75 Ω acc. to BT 43
D4 RosenbergerHSD®
E4 RosenbergerHSD®e
Precision Connector Series
Classical Coaxial Connector Series
Rosenberger Connector Series Code
3Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
Rosenberger Plating Code
Code Plating Symbol Layer thickness Magnetic Properties
A Nickel Ni 3.00 μm
B Silver Ag 3.00 μm Non magnetic
E Gold Au 0.80 μm
F Gold Au 0.10 μm
H Gold selective Au 1.27 μm
L AuroDur® 3) Au 0.15 μm Non magnetic
N White bronze2) Non magnetic
S Stainless Steel
T Tin/Lead Sn 6.00- 8.00 μm Non magnetic
Code Plating Symbol Layer thickness Magnetic Properties
1 Silver Ag 3.00 μm Non magnetic
3 Gold Au 1.27 μm
4 Gold Au 0.80 μm
5 AuroDur® 3) Au 0.15 μm Non magnetic
1) Plating Code
The used platings of outer and center contacts of Rosenberger connectors are defined by the last two digits of each Rosenberger number.
Example: 19 S 101-40M L5
f Plating code outer contact “L”: AuroDur® Au 0.15 μm f Plating code center contact “5”: AuroDur® Au 0.15 μm
3) AuroDur® – the Rosenberger Standard Plating for Gold Surfaces
AuroDur® plating is the standard gold surface for all Rosenberger connec-tor series. AuroDur® has been developed by the engineering and metal-lurgical team at Rosenberger, well-experienced in developing electroplating standard and customized surfaces.
The AuroDur® surface consists of a thin gold layer (0.15 μm) on an non-magnetic, chemically deposited layer of nickel (2-3 μm).
AuroDur® gold plating fully satisfies the high mechanical and electrical de-mands of radio frequency connectors. In contrast to conventional platings, essential characteristics are improved.
Properties:
f high abrasion and corrosion resistance f excellent intermodulation f low contact resistance f very good solderability f optimal distribution of layer thickness f RoHS conform
Outer Contact
Center Contact
Rosenberger Plating Code – Standard1)
2) White bronzeWhite bronze (e.g.Optalloy®) or Flash white bronze over silver (e.g. Optargen®)
5Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
Rosenberger Cable Groups
CableGroup
Impedance CableType
01 50 Ω RG 178, RG 196
02 50 Ω RG 316/U, RG 174 A/U, RG 188, G 022 32
02 75 Ω RG 179, RG 187, L910/22
03 50 Ω RG 316/U-d, K 02252 D, 5YCC6Y 0.54/1.5
03 75 Ω RG 179- d, L 910/19
06 50 Ω RG 58, RG 141
07 50 Ω RG 142, RG 223, RG 400
08 50 Ω RG 142, RG 223, RG 400
09 75 Ω RG 59, G 04233- 2, URM 104, Video 0.6/3.7
10 93 Ω RG 62
11 93 Ω RG 71
12 75 Ω RG 212, RG 222
13 75 Ω Belden 9248, 2YCY 0.80/4.8
14 75 Ω RG 6
15 50 Ω RG 213
16 50 Ω RG 225, RG 393
17 50 Ω RG 214
18 75 Ω RG 11
20 75 Ω RG 216/U
21 50 Ω RG 217
22 50 Ω RG 218
26 75 Ω Video 1.0- 6.6
28 75 Ω BT 2003, G 04233
29 75 Ω G 03233d, 2 S PTT 6012
40 75 Ω RG 180, RG 195, 2YCY 0.4/2.5
41 75 Ω 2YCCY 0.4/2.5; 2YC(ms)CY 0.4/2.5
42 75 Ω x2YCY 0.7/4.4
43 75 Ω 2YCCY 0.7/4.4
44 75 Ω 2YCCY 1.0/6.5
50 75 Ω BT 2001
70 50 Ω UT 47
71 50 Ω UT 85, RG 405/U, RTK- FS 085, RTK- Flex 405
72 50 Ω UT 141, RG 402/U, RTK- FS 141, RTK- Flex 402
73 50 Ω UT 250, RG 401/U, RTK- FS 250
The overview contains our standard cable types and cable groups. Please note that Rosenberger offers connectors for other cable types.
CableGroup
Impedance CableType
C01 50 Ω Flexible Corrugated Cable 1/4“R
C02 50 Ω Super Flexible Corrugated Cable 3/8“S
C03 50 Ω Flexible Corrugated Cable 1/2“R
C05 50 Ω Flexible Corrugated Cable 7/8“R
C06 50 Ω Flexible Corrugated Cable 1 1/4“R
C07 50 Ω Flexible Corrugated Cable 1 5/8“R
C08 50 Ω Super Flexible Corrugated Cable 1/2“S
C09 50 Ω Super Flexible Corrugated Cable 1/4“S
C15 50 Ω Super Flexible Corrugated Cable 7/8“S
D5 100 Ω Dacar 535, 4 pole
E3 50 Ω RTK 008
H1 50 Ω RTK 013
K9 50 Ω RTK 048, RTK 049
M4 50 Ω RTK 031, RTK 032N8 50 Ω LMR 200
N9 50 Ω LMR 400, TZC 50032
P7 75 Ω Flex 3
S3 75 Ω R1- T 2.0 LIXI 75K
S4 75 Ω ST 212
T6 75 Ω Tella TM 13
T7 75 Ω Flex 5/75
U1 50 Ω RTK 106, RTK 107
U5 50 Ω RTK 092
U7 50 Ω RTK 161, RTK 161- P, RTK 162, RTK 162- P
U8 50 Ω RTK 125
V2 75 Ω 735 A, 02Y(St)CY 0.45/2.0
V4 75 Ω 02XSC(ms)C6Y0.45/2.0; 02Y12Y(ms)C6X0.45/2.0
V6 75 Ω BT 3002, TZC 75024, TZC 75025
W7 50 Ω UT 70, UT 70 LL, AA 50070
W9 50 Ω UT 118
X1 50 Ω RG 178 B/U-d
Y4 50 Ω RTK 043, HF50 1.4/3.7 C
Y8 50 Ω RTK 057, TZC 50025
Rosenberger Cable Groups – Standard
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com6
Rosenberger Number Code
Rosenberger Number Code – Cable Assemblies Standard
L xx - xxx - xxxLength in mm
Successive Number Includes assembled connectors, please see datasheet
01-Z9 Cable Group
Leitung / Cable Assembly
Rosenberger Hochfrequenztechnik GmbH & Co. KG, Hauptstraße 1, 83413 Fridolfing, Phone +49 (0)8684 18-0, Fax +49 (0)8684 18-1499, www.rosenberger.com
Rosenberger Number Code
Rosenberger Number Code – Cable Assemblies Jumper
SLJ 12 S P - 60 M 64 R - 12ft - 00Successive Number
Length in feet (ft) or meters (m)*
*metric lengths shorter than 10 meters with one decimal lace, point as delimiter
Connector Type/Gender Side 2
M male straight
H male straight, handscrew (only series 64)
Q male straight, quick lock (only series 64)
F female straight
R male right angle
X male right angle, handscrew (only series 64)
Y male right angle, quick lock (only series 64)
Connector Series Side 2 (higher number)
53 N
60 7-16
64 4.3-10
65 4.1-9.5
Connector Type/Gender Side 1
M male straight
H male straight, handscrew (only series 64)
Q male straight, quick lock (only series 64)
F female straight
R male right angle
X male right angle, handscrew (only series 64)
Y male right angle, quick lock (only series 64)
Connector Series Side 1 (lower number)
53 N
60 7-16
64 4.3-10
65 4.1-9.5
Cable Jacket
P PE
F FRNC
Cable Type
R flexible, ring corrugation
S super flexible, spiral corrugation
Cable Size
14 1/4"
38 3/8"
12 1/2"
Rosenberger Jumper Cable Assemblies
Jumper Cable ConfiguratorConfigure your individual jumper cable online(rosenberger.com/siso/#jumperconf)
18
FAKRA Number Code
Connector or Housing only Connector including Housing
59 K 1 30 - 1 M4 A4 -y
Coding
A Black
B White
C Blue
D Bordeaux
E Green
F Brown
G Grey
H Violet
I Beige
K Curry
L Carmin red
M Pastel orange
N Pastel green
Z Waterblue
-y Blank coding
Plating
01-Z9 Cable group
00 Blank
0M Surface mount device
xx Blank cable group
1 Crimp
3 Solder crimp
4 PCB mounting
5 Solid center contact
Successive number
1 Straight
2 Right angle
5 Panel connector with round flange
K Female, jack
S Male, plug
W Tool
Z Plastic housings and accessories
Connector series, 59 FAKRA
Coding Jack Plug Color / RAL-No. (Similar)Single Double Single Double
A Radio without phantom supply Black/ 9005
B Radio with phantom supply White/ 9001
C GPS: telematics or navigation Blue/ 5005
D GSM Cellular phone Bordeaux/ 4004
E TV1 Green/ 6002
F TV2 Brown/ 8011
G Remote control keyless entry Grey/ 7031
H GPS: telematics and navigation Violet/ 4003
I Radio controlled parking heating Beige/ 1001
K Radio with IF Curry/ 1027
L Not defined Camine red/ 3002
M Not defined Pastel orange/ 2003
N Not defined Pastel green/ 6019
Z Neutral coding Waterblue/ 5021
Some of the Rosenberger-FAKRA connectors are available in the above listed codings.Colors of the plastic housings are in accordance with the listed RAL colours, minor colour differences due to manufacturing are possible.
19Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
FAKRA Coding
FAKRA Number Code & Coding
16
RosenbergerHSD® Number Codes
D4 K 1 0 A – 1 xx A5 – y
Coding Direction
A Jet Black / Graphite Black A cable down, left, right
B Cream White B cable down, left, right
C Signal Blue / Light Blue C cable down, left, right
D Claret Violet D cable down, left, right
E Leaf Green / May Green E cable down, left, right
F Nut Brown F cable down, left, right
Z Water Blue (Neutral Coding for cable down, left, right) Z cable down, left, right
G Blue Grey G cable up
H Heather Violet H cable up
J Beige J cable up
K Curry K cable up
L Yellow Green L cable up
M Pastel Orange M cable up
O Light Green (Neutral Coding for cable up) O cable up
y Blank Coding y
Plating Code
01-Z9 Cable Group
00 Blank
0M Surface Mount Device
xx Blank Cable Group
1 Crimp Version
4 PCB Mounting
Successive Number
0 Standard Cable Down
U Cable Up
L Cable Left
R Cable Right
1 Straight Connector
2 Right Angle Connector
K Female Connector, Jack
S Male Connector, Plug
W Tool
Z Plastic Housings and Accessories
Connector Series
D4 RosenbergerHSD® Connectors
E4 RosenbergerHSD®e Connectors
99 Special Products Power Pin (RosenbergerHSD®+2, +4, +8)
17Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
RosenbergerHSD® Plating Code
RosenbergerHSD® Cable GroupsCable Group Impedance Cable Type
D5 100 Ω e.g. G&G K6750, X6656,
LEONI Dacar® 535, 535-2, 636, 636-2
AF 90 ± 15 Ω e.g. G&G X6238, LEONI Dacar® 566
Outer Contact
Code Plating Symbol Layer thickness Magnetic properties
A Nickel Ni 3.00 μm
L AuroDur® Au 0.15 μm non magnetic
X no plating, no outer contact for unshielded RosenbergerHSD®e
Center Contact
Code Plating Symbol Layer thickness Magnetic properties
5 AuroDur® Au 0.15 μm non magnetic
RosenbergerHSD®e Cable GroupCable Group Impedance Cable Type
AK 100 Ω e.g. G&G X7622, LEONI Dacar® 625, unshielded
The used platings of outer and center contacts of Rosenberger connectors can be identified by each part
number.
Example:
D4S20L-40MA5-y
Plating outer contact: Nickel (A)
Plating center contact: AuroDur® (5)
AuroDur® – the Rosenberger Standard Plating for Gold SurfacesAuroDur® plating is the standard gold surface for all Rosenberger connector series.
AuroDur® has been developed by the engineering and metallurgical team at Rosenberger, well-experienced in
developing electroplating standard and customized surfaces.
The AuroDur® surface consists of a thin gold layer on a non magnetic, chemically deposited layer of nickel:
min. 2 μm Ni, 0.15 μm Au
AuroDur® gold plating fully satisfies the high mechanical and electrical demands of radio frequency connectors. In
contrast to conventional platings, essential characteristics are improved.
Properties: ■ high abrasion and corrosion resistance
■ excellent intermodulation
■ low contact resistance
■ very good solderability
■ optimal distribution of layer thickness
■ RoHS conform
RosenbergerHSD® Number Codes
Coding Jack Plug Color / RAL-Nr.
A Jet Black / 9005
B Cream White / 9001
C Signal Blue / 5005
D Claret Violet / 4004
E Leaf Green / 6002
F Nut Brown / 8011
Z Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
left down right left down rightCable Exit
PCB connector (plug)
Side A – Emitter Side B – Receiver
18
Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable down, left, right
RosenbergerHSD® Codings
Definition Cable Exit down, left, right
Coding Jack Plug Color / RAL-Nr.
G Blue Gray / 7031
H Heather Violet / 4003
J Beige / 1001
K Curry / 1027
L Yellow Green / 6018
M Pastel Orange / 2003
O Light Green / 6027
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
19Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
Coding RosenbergerHSD®, HSD®e, HSD®+2, HSD®+4, Cable up
Definition Cable Exit up
PCB connector (plug)
Side A – Emitter Side B – Receiver
Cable Exitup up
RosenbergerHSD® Codings
Coding Plug Color / RAL-Nr. (similar)
A Jet Black / 9005
B Cream White / 9001
C Signal Blue / 5005
D Claret Violet / 4004
E Leaf Green / 6002
F Nut Brown / 8011
Z Water Blue / 5021
Coding Jack Color / RAL-Nr. (similar)
A Jet Black / 9005
B Cream White / 9001
C Signal Blue / 5005
D Claret Violet / 4004
E Leaf Green / 6002
F Nut Brown / 8011
Z Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
20
Coding RosenbergerHSD®double 8 mm male
Coding RosenbergerHSD®double 8 mm female
Coding Plug Color / RAL-Nr. (similar)
A (A+B) Graphite Black / 9011
B (B+A) Cream White / 9001
C (C+D) Light Blue / 5012
D (D+C) Claret Violet / 4004
E (E+F) May Green / 6017
F (F+E) Nut Brown / 8011
Z (Z+Z) Water Blue / 5021
Coding Jack Color / RAL-Nr. (similar)
A (A+B) Graphite Black / 9011
B (B+A) Cream White / 9001
C (C+D) Light Blue/ 5012
D (D+C) Claret Violet / 4004
E (E+F) May Green / 6017
F (F+E) Nut Brown / 8011
Z (Z+Z) Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
21Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
Coding RosenbergerHSD®double 12.7 mm male
Coding RosenbergerHSD®double 12.7 mm female
RosenbergerHSD® Codings
Coding Plug Color / RAL-Nr. (similar)
A Graphite Black / 9011
B Cream White/Natural / 9001
C Light Blue / 5012
D Claret Violet / 4004
Z Water Blue / 5021
Coding Jack Color / RAL-Nr. (similar)
A Graphite Black / 9011
B Cream White/Natural / 9001
C Light Blue / 5012
D Claret Violet / 4004
Z Water Blue / 5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
22
Coding RosenbergerHSD®+8 male
Coding RosenbergerHSD®+8 female
19Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
HV Connectors
Rosenberger Number Code
H2 K 1 01- W 2 A 035 B1 -A
Coding
Plating
Cable size specifi ed in mm²
Cable group
Number of center contacts
Backend type
0 screw version outer and center contact
1 crimped outer and center contact
2 mated outer contact – screwed center contact
5 press-fi tted outer contact – crimped center contact
9 special types
V crimped outer contact – crimp-welded center contact
W crimped outer contact – welded center contact
Successive number
Confi guration
1 straight
2 right angle
Gender
K jack
S plug
Connector series
H2 HVR®200
H3 HVR®260
H4 HPK
H5 LVR®120
H6 HVR®50
H9 DCS
HA HVR®420
HK HVR®300
Rosenberger High-Voltage Connectors
20
HV Device Socket (Header)
Rosenberger Number Code
HV L 1 02- 5 B- 002 B1 -A
Coding
Plating
Successive number
Cable dimension
0 no cable
A 2.5 mm2
B 4 mm2
C 6 mm2
D 16 mm2
E 25 mm2
F 35 mm2
G 50 mm2
H 70 mm2
J 90 mm2
Backend type
Successive number
Confi guration
1 straight
2 right angle
Header plug with cable
Connector series
H2 HVR®200
H3 HVR®260
H4 HPK
H5 LVR®120
H6 HVR®50
H9 DCS
HA HVR®420
HK HVR®300
21Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
Rosenberger Number Code
HV Fuse
H1 K 1 01- 2 2 S PC0 B1 -A
Coding LF-ampere rating
A 10 A
B 15 A
C 20 A
D 30 A
E 40 A
Plating
PC PEC (automotive EV-fuse)
LF little fuse (LC HEV-fuse)
S fuse
Number of center contacts
Backend type
Successive number
Confi guration
1 straight
2 right angle
Gender (connector type)
K jack
S plug
Connector series
H1 HV Fuse
Rosenberger High-Voltage Connectors
22
HVR®50
HVR®50 connectors have been developed in straight and angled variants. The additional slide locking mechanism
(CPA – Connector Position Assurance) prevents the connection from unmating accidentally. Despite their small
size, they achieve a current intensity of around 60 A at a temperature of 85 °C. HVR®50 connectors are mainly
used in ancillary units; for example in electrical heating systems, air-conditioning units or DC/DC converters, and
for charging batteries.
Technical Properties ■ Current capacity (6 mm²): 60 A at 85 °C
■ Working voltage 1000 V DC, test voltage 2700 V DC
■ Cross sections 4 - 6 mm²
■ High temperature range from -40 °C to +140 °C
■ IP code mated acc. to IP6K9K / IPX8 / IPXXD
■ IP code unmated acc. to IPXXD
■ Vibration class II acc. to LV215, PG17
Features and Benefits ■ Minimal dimensions
■ Excellent shielding
■ With HVIL
■ Straight and right angle cable connectors, header
Applications ■ Electrical heater
■ Electrical air condition
■ Battery charger
Cables ■ FHLR2G2GCB2G 4 mm² / 0.31 mm / LV216-2
■ FHLR2G2GCB2G 6 mm² / 0.31 mm / LV216-2
Coding HVR®50
Coding Slider Jack
Color/RAL-No.
(Similar)
Jack Plug
ABlack/
2005
BWhite/
9010
CBlue/
5012
DViolet/
4004
EGreen/
6017
FBrown/
8011
ZWaterblue/
5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
26
Coding HVR®200
HVR®200
Rosenberger HVR®200 connectors are characterized by their high current carrying capacity of 210 A at 85 °C
and their small dimensions. These two-pin connectors can be used as connecting elements between a battery
and an inverter and can also be installed in power distribution units. The portfolio includes an angled or straight
header as well as a straight cable coupler to suit the relevant installation/usage requirements.
Technical Properties ■ Vibration class II acc. to LV215, PG17
■ IP class mated acc. to IP6K9K / IPXXD / IPX8
■ IP class unmated acc. to IPXXB
Features and Benefits ■ Best dimension-performance ratio
■ With HVIL
■ Cable connectors and header
Applications ■ Battery connection
■ BDU
■ Inverter
Cables ■ FHLR2GCB2G 16 mm² / 0.21 mm
■ FHLR2GCB2G 25 mm² / 0.21 mm
■ FHLR2GCB2G 35 mm² / 0.21 mm
Coding Color/RAL-No.
(Similar)
Jack Plug
ABlack/
9005
BWhite/
9010
CBlue/
5012
ZWaterblue/
5021
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
32
HVR®300
The new HVR®300 connector system is currently in the development phase and is available on request. It is
characterized by a maximum current carrying capacity of 320 A combined with minimal space requirements. The
product portfolio includes a 2-pole angled coupler for shielded cables and a cable cross section of 70 mm² along
with the corresponding header. A cross section of 50 mm² is available on request. The lever locking mechanism is
secured with an additional slider (CPA – Connector Position Assurance) to prevent accidental unmating.
Technical Properties ■ Current capacity (70 mm²): 320 A at 85 °C
■ Working voltage 1000 V DC
■ Test voltage 4200 V DC
■ Cross sections 70 mm², 50 mm² on request
Features and Benefits ■ Effective dimension – performance ratio
■ With HVIL
■ Right angle connector, header
Applications ■ High current capacity applications
Cables ■ FHLR2GCB2G-70 / 70 mm² / 0.20 mm
0
50
100
150
200
250
300
350
400
450
0 20 40 60 80 100 120 140 160 180
Curr
ent [
A ]
Temperature [ °C ]
70 mm²
33Rosenberger Hochfrequenztechnik GmbH & Co. KG | www.rosenberger.com
Coding HVR®300
Thermal Simulated Derating Graph HVR®300 acc. to DIN EN 60512-5-2
Coding Jack Plug
A
B
C
D
Z
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
HVR®300
36
Coding HVR®420
HVR®420
The compact HVR®420 connectors have the highest current carrying capacity in the Rosenberger product port-
folio. They achieve a current intensity of 420 A even in the 95 mm² variant. With the largest cable cross section
of 120 mm², current intensities of up to 450 A can be achieved at a temperature of 85 °C. The additional slide
locking mechanism (CPA – Connector Position Assurance) prevents the connection from unmating accidentally.
Typical applications include the supercharging of electric vehicle batteries with up to 450 kWh.
Technical Properties ■ Current capacity (120 mm²): 450 A at 85 °C
■ Working voltage 1000 V DC / test voltage 2500 V DC
■ Cross sections 70 - 120 mm² (on request 35 mm²)
■ IPcClass mated acc. to IP6K9K / IPX8
■ IP class unmated acc. to IPXXB
■ Vibration class II according to LV 215 PG17
■ Optional for 120 mm² cable (Al/Cu) and
double header in design (test voltage 4300 V DC)
Features and Benefits ■ Highest performance up to 450 A
■ With HVIL
■ Right angle connector, header
Applications ■ Charging and supercharging unit for E-car
application
Cables ■ FHLR2GCB2G / 70 mm² / 0.20 mm / LV216-2
■ FHLR2GCB2G / 95 mm² / 0.20 mm / LV216-2
■ FHLR2GCB2G / 120 mm² / 0.20 mm / LV216-2
Coding Slider Jack
Color/RAL-No.
(Similar)
Jack Plug
ABlack/
9005
BWhite/
9010
CBlue/
5012
DViolet/
4004
EGreen/
6017
FBrown/
8011
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
46
DCS
The DCS (Direct Contact System) connection system is characterized by a high current carrying capacity
combined with minimal space requirements. At 85 °C, the current carrying capacity is 340 A with a cable cross
section of 70 mm². A secure connection is achieved with a combination of contact tab and retaining tab by
means of a simple plug-in action . Furthermore, this robust connection system offers detachable and non-
detachable variants. The connection system can be used for battery charging or for the connection between the
battery and the motor components in electric vehicles.
Technical Properties ■ Current capacity (70 mm²): 340 A at 85 °C
■ Working voltage 750 V DC
■ Test voltage 4300 V DC
■ Cross sections 35 - 70 mm²
■ IP Class mated acc. to IPX6K9K / IPXXD
■ IP Class unmated acc. to IPXXD
■ Disconnectable version under development
Features and Benefits ■ Minimal installation space
■ Removable or unremovable
Applications ■ Battery connection
■ E-machine
■ Charger
Cables ■ FHLR2GCB2G 35 mm² / 0.21 mm
■ FHLR2GCB2G 50 mm² / 0.20 mm
■ FHLR2GCB2G 70 mm² / 0.20 mm
Coding DCS
Coding Color/RAL-No.
(Similar)
Jack
Removable
Jack
Unremovable
Plug
ARed/
3001
BBlack/
9005
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.
40
HPK
The HPK series features 1-pole, 2-pole, or 3-pole connectors which can be used flexibly for copper or aluminum
cables in four different cable cross sections. The product portfolio includes straight and angled cable couplers
as well as the corresponding headers, either with or without HVIL (high-voltage interlock). The HPK system can
achieve 270 A at up to 1000 V. Typical applications in electric vehicles include the connection between battery,
inverter, and PDU.
Technical Properties ■ IP class mated acc. to IP6K9K / IPX8 / IPXXD
■ IP class unmated acc. to IPXX2B
Features and Benefits ■ Highest power with minimum installation space
■ Variability in cable cross section/HVIL/connection
■ Effective EMI shielding
■ Connectivity
Applications ■ Battery connection
■ Inverter
■ E-machine
Cables
Copper
■ FHLR2GCB2G 16 mm² / 0.21
■ FHLR2GCB2G 25 mm² / 0.21
■ FHLR2GCB2G 35 mm² / 0.21
■ FHLR2GCB2G 50 mm² / 0.21
Aluminum
■ FHLALR2GCB2G 35 mm²
■ FHLALR2GCB2G 50 mm²
Coding HPK
Coding
Housing
Coding
Jack
Color/RAL-No.
(Similar)
Jack
Z ARed/
3001
Z BBlack/
9005
Z CWaterblue/
5021
Coding
Housing
Coding
Jack
Color/RAL-No.
(Similar)
Jack
B
BBlack/
9005
ARed/
3001
C
BBlack/
9005
CWaterblue/
5021
Interface Dimensions HPK (Code H4)
Dimensions in mm
42
Colors of the plastic housings are in accordance with the listed RAL colors, minor color differences during manufacturing are possible.