rolling mill orissa

7/29/2019 Rolling Mill Orissa

1/19

ABOUT THE PLANT

Sl No Particulars Remarks

1 Factory Land 30 Acres of Industrial Land.

2 Total Shed Area Around 100000 Sqft

3 Mill Type Automatic Cross Country4 Location the Plant Orissa

5 Installation Month & Year June 2010

6 Infrastructure Availability Railway facility is available within 7

K.m. of the plant. Dedicated Power line available from the

electrical GRID purely owned by the

company

Water facililities available from nearbyRiver & own Water Reservoir

Plant is is well connected to major citieslike Bhubaneswar, Rourkela,

Jamshedpur, Kolkata, Raipur & Vizag. 60 Road connected

7 Mill Manufacturer Name

8 Planned Product mix 8mm to 32mm

9 Product qualities Latest - Fe-500 D conforming to IS: 1786 only

single plant in Orissa.

10 Promoters MD of the Company having 20 years of

experience

Director of the Company by profession a

Chartered Accountant, utilising his

expertise and running the complete of

the group

11 Installed Capacity 9000 Mt Per Month

12 Maximum Production till in

any month

6000 Mt done

ADVANTAGES OF THE ROLLING MILL PLANT

Company has got FE-500 D from Bureau of Indian Standards

Company has achieved ISI 1759 for its brand ABC-TMX-TMT and ISO Certified


2/19

9001:2008

Company has obtained techno feasibility report from MECON

Thermax based technology (German technology)

Regd. Logo of its own for the product and Trademark.

The plant is well connected to major cities like Bhubaneswar, Rourkela,

Jamshedpur, Kolkata, Raipur & Vizag.

Railway siding is available within 7 K.m. of the plant.

Dedicated Power line available from the electrical GRID purely owned by the

company.

Water facililities available from nearby River & own Water Reservoir.

OPERATIONAL DATA

1. Type of Mill Automatic Cross Country2. Year of installation JUNE-20103. Supplier of mill4. Planned product mix 8mm to 32mm5. Product qualities Fe-415, Fe-500+, Fe500D conforming to

IS:1786

6. Size of feed stocks Cross section - 100 mm x 100 mm - 110mm x 110mm


3/19

Length - 1500 mm

Density - 7.5 g/cm3

7. Source of feed stock Outsourced8. No. of working

days/year

300 -325 days

No. of shifts/day 2

No. of hours/shift 10 Hours

9. Man power Available10. Tolerance available As per IS:178611. No. of passes &

distribution for

individual sections

For 8mm 19 passes, average reduction per

pass: 23.5%

12. Handling facilitiesavailable

EOT Cranes, Mill Bay 10 T, Raw Material Bay

5 T and finished Yard Hydra crane 12T

13. Time taken from exit ofbillet from F/c to lastpass

15 sec. to 20 sec depending

14. Available storagefacilities for billet and

finished production

Billet storage shed with EOT Crane

Finished product open yard with shed

MILL DETAILS

1. Conditioning facilities if anywith specification

Electrical Panel Room & Automation

Control Room


4/19

2. Cutting and shearing facilitiesfor billets / ingots with

specification

Through Gas Cutting Set & Manual

Breaking

3. Reheating furnace :i).No. of furnaces: One

ii).Capacity of each furnace 20-22 TPH

iii).Type/make of the furnace Pusher

(iv).Hearth dimensions of the

furnace

3.4 m x 25 m

v).Max. Length of feed the furnace

can take

3000 mm

vi).Details of charging & Discharging

equipment

Charging grate with roller table,

discharge ejector

vii).Normal operating temp at

different zones

Soaking zone : 1200 to 1250 deg. C.

Heating zone : 1150 to 1200 deg. C.

Pre-heating zone: 700 850 deg. C.

viii).Max. Attainable tamp. --1250 1300 deg. C.

ix).Type of fuel used Furnace oil/ COAL

x).Time rec. for reheating various

sections of feed

1 minute per mm thickness

4. Details of the milli).No. of stands in various groups Roughing 3, Intermediate 6, Finishing

4

ii).Type of stands 3Hi and 2Hi


5/19

iii).Roll dia-Nominal Roughing Intermediate Finishing

New 460 350 290

Scrap 410 280 260

iv).Type of roll with specification EN-9

Forged

steel

Definite

chilled cast

iron

Definite chilled

cast iron

v).Mill drive motor specification 1250

HPx1

1250HPx1 250 KWx4

vi).Specification of gear box, makes,

gear ratio

Data Sheet.

vii).Mill speed 8mm 13 m/sec, 10mm 12 m/sec,

12mm 7 m/sec, 16 & 20mm 6 m/sec,

25 mm 3 m/sec

viii).Housing material & type Steel cast / fabricated open top

Ix).Drive spindle

Type : Universal

Dia : 100 m to 230mm

Length: 800 mm to 1200 mm

x).Roll balance By spring

xi).Trough between roughing &

intermediate and intermediate &

finishing groups

Available

xii).Type of rest bar Swedish

xiii).Type of guides Static end roller entry guide

5. Details of shears/ saws


6/19

i).Intermediate shearing facilities: Rotary shear

ii).Finish shearing facilities :

Cold shear at cooling bed

6. Size & type of cooling bed 6.5 m x 83m W Channel manual7. Roller table & transfers

i).Tilting tables of shistand -- Available.

ii).Transfer arrangement between

stands

Repeaters, troughs, pinch rolls and roller

tables.

iii).Approach tables to stands

Length 15 m

Barrel 1400 mm

Diameter 240 mm

iv).Runout roller tables Available

v).Other tables Yes

8. Straightening & eitherfinishing facilities

Straightening done manually.Then goes

for Physical & Chemical testing Stickering

giving the date, size, and specification.

9. No. of type, capacity & locationof cranes, With any special

handling attachment

EOT 10T Mill Bay, EOT 5 T Raw

material bay, Hydra 12 T Hooks, Chains,

Box etc..

Crane rail height 6 m

10. Weighing facilities Weighbridge - Ton 80 (AVERY)11. Roll turning shop facilities Lathes Nos.8

Shapers - . Nos.2


7/19

Drill Machines - . Nos.3

Welding Machines - . Nos.10

12. Grease lubrication systemdetails

Manual

13. Oil lubrication system detail Centralised14. Water circulating system

details with quantity

(circulation and make up)

Closed loop, 360 m3/hr circulation, 170

m3/day make up water

15. Compressed air generationdetails

200 cfm, 7 bar

16. Fire fighting details Through fire extinguisherPlaced at required points

17. Transport details -Through AUTHORISED Transport Agency

TECHNOLOGICAL DETAILS

1. Mill yield -From billet to fin. Product - 94%

2. Rejection of rolled

product

Scale loss 2%

Scrap/crop loss/missroll 4%-5%

Rejection during testing Nominal

3. Testing &

inspection facilities

Physical testing facilities - Universal Tensile

Testing Machine

Chemical testing facilities - Wet analysis

4. Test facilities Chemical Composition - As per IS:1786

Physical Properties As per IS:1786


8/19

Metallurgical structures As per IS:1786

Inspection for surface defect Visual

5. ISI obtained YES - IS 1786

6. Grade Fe 415 ,Fe 500, Fe 500+ and 500 D

Plant & Machineries

TMT equipment set (Thermax make) with electrical panel

Stands - 11 nos of different size (3 Roughing, 6 Intermediate, 4Finishing/continuous)

Fly wheels / Gear boxes 2 nos. (7 T & 8 T)

Motor - 1250 HP 2 nos.

Big Shearing Machine Automatic 2 Nos with Electrical panels, Capacitor panels

2 nos. furnace oil tank with Motors etc.

Pollution control equipment with chimney 35 meter height made of M.S

6 nos. Pinch Rolls with Motor 89 H.P

Small Sheering Machine with Motors

Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump

Compressor 25 HP Electric ELGI 2 nos.

Cooling Bed (Chattan 250 x 20)

Repeater M.S Type with Bearing etc

Insulator


9/19

Motors at pump house 5 nos.

EOT crane 2 nos (10 T & 5 T)

D.G. set 320 KVA

Weigh Bridge 80 T capacity

Statutory Licenses

Type of Licenses Regulatory Authority Validity

Income Tax Income Tax Dept. ofIndia

Updated Return Filed

VAT Commissioner Of SalesTax


Central Excise Central Excise &Customs, Service Tax


Service Tax Central Excise &Customs, Service Tax


Pollution Clearance State Pollution Control

Board, Orissa

Valid till 31.03.2013

Factory & Boiler Factories & Boiler Act Registered.

ISI Bureau of Indian

Standard

Valid till 6.4.2013

ISO KVQA Valid till26.07 2013

Land Rental Dept. of Revenue, Orissa Paid upto-date

DIC District Industries

Center

Registered


10/19

NSIC NSIC Registered.

DETAILS OF PROPERTY

A) DETAILS OF LAND PROPORTY.l. Type of the property -

i. Agricultural YES.

In case it is an agricultural land, any conversion

to house site plots is contemplated.

ii. Industrial

If the property is industrial State for what

type of activity/industry the property is wellsuited

Industrial.

iii. Residential

(Any restrictive clauses for sale etc. to be

furnished)

iv. Commercial

v. Institutional

vi. Others (specify)

2 Title of the property Free Hold / Lease

Hold.

20 acres- Free Hold

Proporty & 10 acres-- Lease Hold

Proporty

a. Ownership of the property ABC LTD

b. Incase of joint ownership whether share is

undivided / divided. If undivided, share of each

owner

N.A.

c. Taxes paid up to UPTO 2011-2012.

d. Wealth Tax assessed / paid, if any N.A.

Lease Hold

a. Name of the Lessor Different Lessorb. Name of Leasee ABC LTD

c. Nature of Lease INDUSTRIAL

d Period of lease 99 Years.

3 Boundaries

i. North Owners land.


11/19

ii. South Road.

iii. East Property

iv. West Owners land.

4 CHARACTERISTICS OF THE SITE

a. Level of land with topographical condition Made leveled by earthfilling.

b. Use to which it can be put Industrial.

c. Are there any agreements of easements

(encroachments)? If so, details

No.

d. Is there any restrictive covenant in regard to

use of land? If so, attach a copy of the

covenant?

No.

e. Road facilities Available.

f. Road (Kind of road and width) Bituminous & W.B.M.

More than 40 wide.g. If the property is not within the City/ Town /

Municipal limit then state the distance of the

property from the

h. Municipal Office 13 km.

i. Municipal Limits 11 km.

j. Water potentiality Good.

k. Possibility of frequent flooding No.

l. Underground sewerage system availability Yes.

m. Drainage Systems available Yes

n. Is power supply available in the site? Yes.o. Development of surrounding areas Semi-developed

location.

p Proximity to civic amenities Within 7 km range.

q. School

r. Collage

s. Hospital

t. Market

u. Bus Stand

v. Railway Stationw. Any other important place

5 Locational advantages

Developing industrial

location near Mining

Proximity to N.H.-


12/19

Developed industrial

& mining zone.

All infrastructural

facilities fall within a

range of 14 km.

Properties are good in

demand and possess

lucrative values.

PART B (DETAILS OF BUILDING & SHED)

1.0. Basic information of the building (Land details in Part

A)a. Type of Building

(Residential /

Commercial /

Industrial)

Industrial

b. Year of

commencement of

construction and

year of completion

2009-2010

c. Type of

construction- Loadbearing walls/RCC

framed/Steel frame

RCC / Steel framed

& Load bearing.

d. Estimated future life 50 - 80 years.

2.0.

a. Number of floors &

height of each floor

including basement,

if any

: In Annexture.

b. Plinth area floor-

wise

: In Annexture.

c. Condition of the

Building

:

i) Exterior Excellent,

Good, Normal, Poor

: Good.

ii) Interior Excellent,

Good, Normal, Poor

: Good.

d. Type of foundation : Column footing /


13/19

Stone masonry.

e. Doors and windows

(Floor-wise)

:

i) Sheds : M.S. doors and

shutters.

ii) R.C.C. Building : Al/Wooden doors &windows.

f. Flooring (Floor-wise) :

i) Sheds : I.P.S.

ii) R.C.C. Building : I.P.S.

g. Wall Finishing

(Floor-wise)

:

i) Sheds :

ii) R.C.C. Building : Distemper.

3.0. SPECIFICATIONS

OFCONSTRUCTION

(FLOOR WISE) IN

RESPECT OF:

Description Main shed Lean to shed.

a. Foundation Heavy column

footings & heavy

pedestal

Heavy R.C.C. raft

footing

b. Basement ---- ----

c. Superstructure Large M.S. joists

with compositestructure with

gentry crane

arrangement &

C.G.I. sheets

cladding

M.S. joists & C.G.I.

sheets cladding

d. Joinery / Doors and

windows

---- ----

e. RCC Works Heavy duty

foundation

Heavy duty

foundation

f. Plastering ---- ----

g. Flooring, Skirting,

dadoing

Heavy duty

industrial flooring

except cooling bed

area

----

h. Special finishing as

marble, granite,

wooden paneling,

---- ----


14/19

drills etc.

i. Roofing including

weather proof

course

C.G.I. sheeted C.G.I. sheeted

j. Drainage Open. Open

Description R.C.C. Bldg. ShedsFoundation Column footings Stone masonry

Basement ---- ----

Superstructure Bricks wall in C.M. bricks wall in C.M. /

Concrete block

Joinery / Doors and

windows

Wooden doors, Al

windows, M.S.

shutter

M.S. doors &

windows

RCC Works Column, Lintel,

Roof,

----

Plastering Cement mortar Cement mortarFlooring, Skirting,

dadoing

I.P.S. I.P.S.

Special finishing as

marble, granite,

wooden paneling,

drills etc.

---- ----

Roofing including

weather proof

course

R.C.C. C.G.I. sheeted

Drainage Open.Description Cooling water tank Others

Foundation Heady duty R.C.C.

foundation

----

Basement ---- ----

Superstructure 12 thick R.C.C.

retaining wall with

horizontal & vertical

partition

----

Joinery / Doors and

windows

---- ----

RCC Works ---- ----

Plastering Cement mortar ----

Flooring, Skirting,

dadoing

I.P.S. ----

Special finishing as

marble, granite,

wooden paneling,

---- ----


15/19

drills etc.

Roofing including

weather proof

course

---- ----

m. Class of fittings:

Superior / Ordinary

Ordinary.

n. Sanitary installation 5 nos.

o. No. of geysers ----

p. Compound wall

i) Height and Length 10 ft. & 2400 rft.

ii) Type of construction R R.C.C. Columns &

Concrete Blocks &

C.G.I. sheets with

supporting wooden

logs.q. No. of lifts and

capacity

----

r. Underground sump-

capacity and type of

construction

----

s. Over head tank

i) Where located Roof Top at office.

ii) Capacity 1000 ltrs.iii) Type of construction P.V.C.

t. Pumps No. and

their horse power

1.5 HP.

u. Roads and paving

within the

compound,

approximate area

and type of paving

v. Sewage disposal

whether connected

to public sewers, if

septic tanks

provided no and

capacity.

Septic tank.


16/19

Sl. No. Particulars of items Plinth area Roof Ht. Age of bldg.

sft ft Yrs.

1 Office

i. Ground floor 414 10-6 New

ii. First floor 414 10-6 New

2 Main factory Shed with

gentry crane arrangement

(furnace area)

7,500 60-40 New

3 Main factory shed with

gentry crane arrangement

48,750 50-40 New

4 Lean to shed (finishing

goods)

10,000 23-20 New

5 Electrical panel room (RCC) 2,000 13-0 New

6 Physical lab shed 300 15-12 New

7 Workshop 2,400 20-15 New

8 Pump house / Panel room

(R.C.C.)

415 10-6 New

9 Staff quarters 2,800 10-8 New

10 Stores 1,386 15-12 New

11 Staff quarters 2,400 10-8 New

12 Cubical room (RCC) 216 10-6 New

13 Security room (RCC) 600 10-6 New

14 R.C.C. Cooling tank 325 cum 12 New

15 Effluent Drain / Ducting(RCC) - 1000 rft. 70 ---- New

16 Boundary wall 2400 rft New

17 300 nos Columns with

foundation for cooling bed

(Chattan) 250 x 20

length

125 cum New

PART -C (VALUATION OF PLANT & MACHINARY)ROLLING MILL (FULLY AUTOMATIC) 300 TPD IN 24 HRS.

(TMX TMT TECHNOLOGY WITH TMT 8 MM DIA TO 32 MM

DIA)I. Plant & Machineries

1 Stands - 11 nos of different size (3 Roughing, 6 Intermediate, 4


17/19

Finishing/continuous)

2 Fly wheels / Gear boxes 2 nos. (7 T & 8 T)

3 Motor - 1250 HP 2 nos.

4 Big Shearing Machine Automatic 2 Nos with Electrical panels,

Capacitor panels

6 2 nos. furnace oil tank with Motors etc.7 Pollution control equipment with chimney 35 meter height

made of M.S

8 6 nos. Pinch Rolls with Motor 89 H.P

9 Small Sheering Machine with Motors

10 Oil tanks For Motors 800 HP/600 HP/ 400 HP with pump

11 Compressor 25 HP Electric ELGI 2 nos.

12 Cooling Bed (Chattan 250 x 20)

13 Repeater M.S Type with Bearing etc

14 Insulator

15 Motors at pump house 5 nos.16 EOT crane 2 nos (10 T & 5 T)

17 TMT equipment set (Thermax make) with electrical panel

18 D.G. set 320 KVA

19 Weigh Bridge 80 T capacity

TOTAL

II. Electrical Installation

19 Transformer 5000 KVA & complete electrical installation &

sub-station

20 Electrical overhead 33 KVA line from X cubical to Plant 18 KMwith 110 sq. mm AAAC Conductor, Poles etc.

21 Electrical panels for A.C. & D.C. separately,APFC, Cabling

Motor, Automation System

PART D (Extra Items)

1 Portico

2 Ornamental front door

3 Sit out / Verandah with steel grills

4 Over head tank

5 Extra steel/ Collapsible gate / Shutters


18/19

PART E (Amenities)

1 Wardrobes / Fixed Furniture (Office)

2 Glazed tiles

3 Extra sinks and bath tub

4 Marble / Ceramic tiles floor

5 Interior decorations

6 Architectural elevation works

7 Paneling works

8 Aluminum works / Partition

9 Wooden hand rails

10 False ceiling

PART F(Services)

1 Water supply arrangements 4 nos Bore well (8 dia) with pump

set & pipe lines

2 Drainage arrangements

3 Approach road from N.H. to Site (2.5 km) including culverts

4 Internal electrical distribution & fittings etc.

5 Internal road

6 Water reservoir in 1 acre

PART G(Services)

1 Electricity Board and other security deposit

2 CEN VAT credit with company

3 Future Earning.


19/19

VALUATIONXYZ METALLICS & POWER LTD. (REROLLING MILL)

INR 40,00,00,000 ( INR.Fourty Crores Only)

rolling mill orissa

Documents