role of boehmite/solution interface in boehmite precipitation from supersaturated sodium aluminate...
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Hydrometallurgy 74 (2004) 203–212
Role of boehmite/solution interface in boehmite precipitation
from supersaturated sodium aluminate solutions
D. Panias*
Laboratory of Metallurgy, School of Mining and Metallurgical Engineering, National Technical University of Athens,
Zografos Campus, Athens 15780, Greece
Received 21 January 2004; received in revised form 13 March 2004; accepted 27 April 2004
Abstract
This work presents the developments made in the Laboratory of Metallurgy of the National Technical University of Athens
in the field of boehmite precipitation from supersaturated sodium aluminate solutions under atmospheric conditions. Initially,
the boehmite process is described by giving emphasis to kinetic problems that reduce the process efficiency and make it less
attractive. Moreover, it is demonstrated that the physicochemical properties of the boehmite/solution interface are of great
importance for the understanding of the boehmite precipitation mechanism. Therefore, the physicochemical properties of the
boehmite/solution interface are theoretically determined giving emphasis to the surface speciation diagrams and the surface
potential that are presented as a function of pH and the boehmite seed concentration in the solution. Finally, the theoretical data
are correlated to the mechanism of boehmite precipitation and utilized for the understanding of alternative precipitation methods
that improve the process efficiency.
D 2004 Elsevier B.V. All rights reserved.
Keywords: Boehmite/solution interface; Boehmite precipitation; Supersaturated sodium aluminate solutions
1. Introduction of the existing Bayer process, or of micro-sized
A novel process for the production of boehmite has
been developed in the Laboratory of Metallurgy of the
National Technical University of Athens (Panias and
Paspaliaris, 2003). The process consists of a precipi-
tation stage in which pure crystalline boehmite is
precipitated from a supersaturated sodium aluminate
solution under atmospheric conditions. This process
can be used for the production either of smelter grade
alumina, after modification of the precipitation stage
0304-386X/$ - see front matter D 2004 Elsevier B.V. All rights reserved.
doi:10.1016/j.hydromet.2004.04.001
* Tel.: +30-210-7722276; fax: +30-210-7722168.
E-mail address: [email protected] (D. Panias).
crystalline boehmite which is the main precursor for
g-Al2O3 which has numerous applications in technical
ceramics, thin solid films, catalysis, etc. (Kaya et al.,
2002).
The thermodynamic analysis of the Al2O3–
Na2O–H2O system (Panias and Paspaliaris, 1999)
has shown that boehmite can be formed at temper-
atures as low as 50 jC depending on the solution
composition. However, kinetic analysis of the
boehmite precipitation from supersaturated sodium
aluminate solutions has shown that boehmite cannot
be precipitated from such solutions under atmospher-
ic conditions in the absence of boehmite seeds
(Skoufadis et al., 2003a). In the presence of boehmite
D. Panias / Hydrometallurgy 74 (2004) 203–212204
seeds, boehmite can be precipitated at temperatures
as low as 90 jC. Moreover, the kinetic analysis has
shown that the precipitation reaction has high activa-
tion energy (89 kJ/mol) and revealed strong kinetic
inhibitions demonstrating the role of NaOH as an
inhibitor and the role of boehmite seed concentration
as an accelerator.
The scope of this work is the study of the
physicochemical properties of the boehmite/solution
interface, their correlation to the mechanism of
boehmite precipitation and the development of alter-
native precipitation methods that improve the process
efficiency.
Fig. 1. Boehmite precipitation at 90 jC from a supersaturated
sodium aluminate solution with 132 g Al2O3/L, 120 g Na2O/L and
seed concentration 230 g/L.
2. Experimental procedures and apparatus
The experiments were performed in an Inconel
autoclave reactor with a maximum capacity of 600
ml equipped with all the necessary items for the
control of temperature and stirring rate.
The autoclave was loaded with 420 ml super-
saturated sodium aluminate solution with pre-ad-
justed Al2O3 and Na2O concentrations and the
appropriate amount of boehmite seed. The pulp
was rapidly heated up to the required temperature
and each experiment was performed under isother-
mal conditions. At the end of each experiment, the
pulp was cooled rapidly down to 50 jC and then
filtered. The solids were characterized mineralogi-
cally by thermogravimetric analysis and X-ray dif-
fractometry in order to verify that the precipitated
solids were pure crystalline boehmite. The filtrates
were analyzed for their Al2O3 content using the
EDTA/ZnSO4 titrimetric method (Skoufadis et al.,
2003a).
The boehmite seed was produced by hydrother-
mal transformation of alumina trihydrate to boehm-
ite at 300 jC (Skoufadis et al., 2003a). The
supersaturated sodium aluminate solutions were
prepared with dissolution of pure alumina trihydrate
in a sodium hydroxide solution at 160 jC (Skou-
fadis et al., 2003a). The chemicals that were used
for the production of the boehmite seed and the
preparation of the supersaturated sodium aluminate
solutions were pure hydrargillite (Al2O3�3H2O) and
sodium hydroxide commercially available from
Merck.
3. Boehmite precipitation at 90 jC
The typical boehmite precipitation curve in the
presence of boehmite seed under atmospheric con-
ditions (90 jC, 1 atm) is shown in Fig. 1. The
alumina (Al2O3) concentration in the supersaturated
sodium aluminate solution is plotted against the
precipitation time and is compared with the boehmite
solubility (Panias et al., 2001a) under the same
experimental conditions. The rate of boehmite pre-
cipitation gradually decreases and an apparent
equilibrium is achieved at which the alumina concen-
tration in the solution is almost twice the boehmite
solubility under the same conditions. The observed
precipitation behaviour is non-typical, as the rate of
boehmite precipitation has been reduced to such a
level that the process seems practically to have ceased
while the remaining supersaturation degree is very
high.
All the above observations have been attributed to
very strong kinetic inhibitions, which have been
correlated with the sodium hydroxide content and
the initial boehmite seed concentration in the solution
(Skoufadis et al., 2003a). Taking into account, these
results as well as the experimental evidence (Panias et
al., 2001b) that boehmite cannot be precipitated from
supersaturated aluminate solutions under atmospheric
conditions in the absence of boehmite seeds, it can be
concluded that the physicochemical properties of the
boehmite/solution interface are of great importance
Table 1
Model parameters
D. Panias / Hydrometallurgy 74 (2004) 203–212 205
for the understanding of the boehmite precipitation
mechanism.
Parameter Literature sourcelog Ka1int = 7.83 Stumm, 1987
log Ka2int =�9.36 Stumm, 1987
log KNaint =�8.6 Davis et al., 1978;
Komulski, 1999; Rowlands
et al., 1997
Surface sites density
of boehmite = 9� 1018 sites/m2
Wood et al., 1990
Boehmite specific
surface area = 2.88 m2/g
Skoufadis et al., 2003b
4. Modeling of the boehmite/solution interface
The surface of dry boehmite is characterized by
the presence of low-coordinated aluminium cations
that can act as Lewis acid surface sites. When
boehmite is exposed to an aqueous environment,
water molecules are chemically bonded to these
coordinatively undersaturated aluminium centres.
Dissociation of protons from the bound water mole-
cules and their transfer to the neighbouring oxide ions
result in the formation of the surface hydroxyl groups
(ZAlOHB) that are known also as aluminol groups
(Stumm, 1987). The presence of two lone electron
pairs and a dissociable hydrogen ion on aluminol
groups indicates that these groups are ampholytes.
They behave as acids or bases taking part in proton-
ation and deprotonation surface reactions and forming
positively (ZAlOH2+) and negatively (ZAlO�)
charged surface species according to the following
reactions:
ZAlOHB þ HþfZAlOHþ2 K int
a1 ð1Þ
ZAlOHBfZAlO� þ Hþ K inta2 ð2Þ
Deprotonated surface aluminol groups exhibit
Lewis base behaviour and therefore in sodium hy-
droxide solutions, adsorption of sodium cations takes
place according to the following surface reaction:
ZAlOHB þ NaþfZAlONaB þ Hþ K intNa ð3Þ
Taking into account the above surface reactions,
the Gouy–Chapman electrical double-layer theory
(Dzombak and Morel, 1990) and the parameters
shown in Table 1, the surface speciation diagram
(Fig. 2) as well as the surface potential of boehmite
particles (Fig. 3) have been calculated as a function
of pulp concentration and initial solution pH at
25 jC and 1 M ionic strength (Skoufadis et al.,
2003b).
The surface potential of boehmite particles is
negative in mild to strong alkaline solutions as is
shown in Fig. 3. This result can be explained from
the surface speciation diagram shown in Fig. 2. At
pH 8.6, the concentrations of positively (ZAlOH2+)
and negatively (ZAlO�) charged surface species
are equal and the majority of surface sites are
occupied by the neutral surface species ZAlOHB.
Therefore, the point of zero charge in the system
boehmite/water is at pH 8.6 in accordance with the
literature (Parks, 1965). As the solution pH
increases, the concentration of negatively charged
surface species increases while the concentrations of
positively and neutral surface species decrease.
Thus, an excess of negative charge is developed
on the boehmite surface and the surface potential
becomes negative. As the difference in the concen-
tration of the surface potential determining species
(ZAlO�, ZAlOH2+) increases, the surface potential
takes more negative values reaching a maximum
value of � 110 mV in the case of 10 g/L pulp
concentration. This general trend of surface poten-
tial is inverted at the point where the surface
sodium complex ZAlONaB becomes the dominating
surface species. This point is at pH 11.5 in the case
of 10 g/L pulp concentration. Above this point, the
concentration of the ZAlONaB surface species
increases continuously at the expense of ZAlOHB
and ZAlO� surface species. Therefore, the concen-
tration of ZAlO� species gradually decreases and
the surface potential becomes less negative in
highly alkaline solutions. The results show that
sodium cation sorption onto the surface of boehmite
particles plays an important role in the determina-
tion of the surface potential of the boehmite/solu-
tion interface acting as a strong and efficient
surface charge modifier especially in high alkaline
solutions.
Fig. 2. Boehmite surface speciation diagram as a function of pulp concentration at 25 jC and 1 M ionic strength.
D. Panias / Hydrometallurgy 74 (2004) 203–212206
As the boehmite concentration in the aqueous
suspension increases from 10 to 1200 g/L, the curves
in the speciation diagram shift to the higher pH
region shown in Fig. 2. The most interesting feature
is that this region, where the concentrations of
positively and negatively charged surface species
are almost equal, extends to higher pH values and
generally the difference in their concentrations is
better controlled now. For this reason, the surface
potential becomes less negative under the same pH
conditions as the boehmite concentration increases
(Fig. 3) with the exception of the extremely high pH
values where the surface potential is independent of
boehmite concentration. The results show that the
boehmite surface potential can be controlled by the
boehmite concentration in the aqueous suspension
Fig. 3. Boehmite surface potential as a function of initial pH a
revealing its role as an efficient surface charge
modifier, especially in intermediate to high alkaline
solutions.
5. Development of alternative boehmite
precipitation methods
As it has been reported in the previous sections,
kinetic analysis of the boehmite precipitation process
has revealed the role of NaOH as a process inhibitor
and the role of boehmite seed concentration as a
process accelerator. Therefore, two alternative precip-
itation processes have been tested: (a) precipitation
with a constant concentration of free sodium hydrox-
ide in the solution and (b) high seed precipitation.
nd pulp concentration at 25 jC and 1 M ionic strength.
Fig. 5. High seed boehmite precipitation method versus typical
precipitation method (90 jC, 132 g/L Al2O3, 120 g/L Na2O).
allurgy 74 (2004) 203–212 207
5.1. Precipitation with a constant free sodium
hydroxide concentration (CFSH)
During boehmite precipitation from supersaturated
sodium aluminate solutions as described by the
general reaction (4), hydroxide anions are continu-
ously liberated increasing the free sodium hydroxide
concentration in the solution thereby causing addi-
tional kinetic inhibitions. Therefore, an alternative
precipitation method was designed in order that the
free sodium hydroxide content of the aluminate
solution was kept constant during the whole boehm-
ite precipitation process. The control of NaOH con-
tent was achieved by neutralization of the sodium
hydroxide released during boehmite precipitation
with carbon dioxide, the neutralization was complet-
ed within well-specified time intervals. Following
this procedure, the concentration of free sodium
hydroxide during the whole precipitation process
was kept practically constant at 38 g/L Na2O which
is the free sodium hydroxide concentration in the
initial aluminate solution.
AlðOHÞ�4ðaqÞfAlOOHðsÞ þ OH�ðaqÞ þ H2O ð4Þ
The experimental results are shown in Fig. 4
where the new alternative precipitation method
D. Panias / Hydromet
Fig. 4. Boehmite precipitation method under constant free NaOH
content versus typical precipitation method. (90 jC, 132 g/L Al2O3,
120 g/L Na2O, initial boehmite seed concentration 230 g/L).
(CFSH) is compared with the typical boehmite
precipitation process under the same experimental
conditions. The kinetic inhibitions responsible for
the low efficiency of the typical boehmite precipi-
tation process are absent from the new CFSH
precipitation process as it is clearly shown in Fig.
4. Boehmite is precipitated with high rate and
after 24 h of precipitation the process efficiency is
60 g/L Al2O3. This efficiency is almost twice the
achieved efficiency with the typical precipitation
process under the same conditions (retention time
24 h) and higher than the 48 g/L Al2O3, which is
the achieved efficiency after 96 h of continuous
precipitation.
5.2. High seed precipitation process (HSP)
It is well known that the seed ratio, or equiva-
lently, the seed concentration in the aluminate solu-
tion affects the rate at which the precipitation
reaction reaches equilibrium. In addition, kinetic
analysis has shown that the seed concentration
affects also the attained equilibrium level. This is
an unusual result indicating that boehmite seed plays
an important role during the precipitation process
and also affects the phenomena that are responsible
for the self-deceleration of the precipitation process.
Therefore, an alternative precipitation process was
developed according to which the initial boehmite
Fig. 6. Combined HSP/CFSH boehmite precipitation process
(132 g/L Al2O3, 120 g/L Na2O, initial seed concentration 1200 g/L,
90 jC).
D. Panias / Hydrometallurgy 74 (2004) 203–212208
seed concentration in the solution increases from 230
up to 1200 g/L. This process was called high seed
precipitation process (HSP).
Comparison between the HSP process and the
typical one is shown in Fig. 5. The boehmite precip-
itation rate and the process efficiency increase sub-
stantially as the initial boehmite seed concentration in
the aluminate solution increases from 230 g/L (typ-
ical precipitation) to 1200 g/L. The achieved effi-
ciency of the HSP process with 1200 g/L initial
boehmite seed concentration after 24 h of precipita-
tion is 60 g/L Al2O3 which is almost the same with
the corresponding one of the CFSH process under the
same conditions (retention time 24 h, 90 jC, 132 g/L
Al2O3, 120 g/L Na2O, seed concentration 230 g/L).
The HSP process efficiency increases to 73 and 76 g/
L Al2O3 as the precipitation time is prolonged to 72
and 96 h, respectively.
A new kinetic inhibition appeared after the first
24 h of boehmite precipitation with the HSP process
as seen in Fig. 5. The mean precipitation rate during
the first day is 2.35 g Al2O3/L h (HSP process with
1200 g/L initial seed concentration), while the mean
rate during the next 2 days (from 24 to 72 h) is
substantially smaller, 0.25 g Al2O3/L h, and during
the last day (from 72 to 96 h) is even smaller still,
0.15 g Al2O3/L h. Taking into account that the free
sodium hydroxide concentration in the solution after
the first 24 h of HSP process with 1200 g/L initial
seed concentration is twice the initial one, this new
inhibition could be probably overcome by control-
ling the free sodium hydroxide content in the solu-
tion. For this reason, a combined experiment was
designed according to which boehmite was precipi-
tated following the HSP process with 1200 g/L
initial seed concentration for the first 24 h; then
the 50% of the released amount of free sodium
hydroxide was neutralized with carbon dioxide and
the boehmite precipitation continued for 2 more
days. The results of this combined experiment are
shown in Fig. 6.
The results show that the decrease of the free
sodium hydroxide concentration in the solution after
the first 24 h of boehmite precipitation is beneficial
for the evolution of precipitation. The mean rate
of the boehmite precipitation from 24 to 72 h
increases from 0.25 g Al2O3/L h (HSP process) to
0.5 g Al2O3/L h (combined HSP/CFSH process) and
the process efficiency after 72 h of precipitation
reaches the level of 85 g/L Al2O3.
6. Discussion–conclusions
The classical crystallization theory (Nielsen, 1964)
has to be firstly utilized in the interpretation of the
experimental data. During the CFSH boehmite pre-
cipitation process (Fig. 4), the total sodium hydroxide
concentration in the solution decreases due to the
neutralization of the released sodium hydroxide.
Therefore, the boehmite solubility decreases, and thus,
the supersaturation degree increases. According to
classical crystallization theory, the rate of boehmite
precipitation should increase as the driving force (the
supersaturation) increases,. Indeed, this is evident in
Fig. 4. Although the observed experimental data
seems to be explained with the classical crystallization
theory, a detailed analysis reveals that the reason for
the process acceleration is not the increase of the
supersaturation, as seen in Fig. 7. The CFSH process
takes place under almost the same supersaturation
(during the first 9 h of precipitation) or under sub-
stantially lower supersaturation (from 9 to 24 h of
precipitation) with significantly higher precipitation
rates (Fig. 4).
Fig. 8. Effect of the total sodium hydroxide concentration in the
sodium aluminate solution on the rate and efficiency of the HSP
process with 600 g/L initial boehmite seed concentration at 90 jC.
Fig. 7. Evolution of the supersaturation degree under the typical and
the CFSH precipitation processes.
D. Panias / Hydrometallurgy 74 (2004) 203–212 209
This observation is attributed to the inhibitive effect
of sodium hydroxide on boehmite precipitation. A
previous work on boehmite precipitation from super-
saturated sodium aluminate solutions had revealed that
the rate of boehmite precipitation is inversely propor-
tional to the term CNa2O�1,8 (Skoufadis et al., 2003a).
Therefore, as the total sodium hydroxide concentration
in the solution decreases during boehmite precipita-
tion, the precipitation rate increases using the CFSH
process.
During the HSP process (Fig. 5), an increase in the
seed concentration in the solution causes an increase in
the available surface area, and thus, the rate of boehm-
ite precipitation is expected to increase according to
the classical crystallization theory. Actually, the first
part of the precipitation curves shown in Fig. 5 (almost
the first 24 h of precipitation) can be interpreted by the
classical crystallization theory but there are two ex-
perimental results which cannot be explained. The first
one is a common observation in any attempt at
boehmite precipitation from supersaturated sodium
aluminate solutions. The boehmite precipitation pro-
cess is effectively over despite the precipitation driving
force (the supersaturation) remaining very high (Figs.
1, 5, 7 and 8). The second one is more impressive.
Kinetic analysis (Skoufadis et al., 2003a) has shown
that the rate of boehmite precipitation from supersat-
urated sodium aluminate solutions can be expressed in
term of an apparent equilibrium rather than of a real
equilibrium. This is evident in all experiments (Figs. 1,
5, 7 and 8). The system attains an apparent equilibrium
instead of a real one and the attained apparent equi-
librium shifts closer to the real one as the initial
boehmite seed concentration increases (Fig. 5). This
is an unusual result, seed concentration is known to
affect the rate at which precipitation reaction reaches
equilibrium but should not affect the equilibrium level.
Therefore, a different interpretation of experimental
data is necessary.
As has been reported, boehmite precipitation from
supersaturated sodium aluminate solutions under at-
mospheric conditions is a typical heterogeneous pro-
cess that takes place only in the presence of boehmite
seeds. Therefore, the understanding of precipitation
mechanism and the explanation of experimental data
require the correlation of the physicochemical prop-
erties of boehmite/solution interface with the chemical
properties of the sodium aluminate solution. It is well
known (Gerson et al., 1996; Panias et al., 2001a) that
in the high alkaline sodium aluminate solutions, dis-
solved aluminium exists almost exclusively in the
form of tetrahydroxoaluminate anion Al(OH)4�.
Therefore, the first step in the precipitation mecha-
nism is the transfer of the tetrahydroxoaluminate
anion from the aqueous solution to the charged
boehmite/solution interface. This process can be de-
scribed by the following schematic reactions taking
D. Panias / Hydrometallurgy 74 (2004) 203–212210
into account the surface species on boehmite/solution
interface that are shown in Fig. 2.
ZAlONaB þ AlðOHÞ�4 ðaqÞ
¼ Z tAlONaB . . . AlðOHÞ�4 b ð5Þ
ZAlO� þ AlðOHÞ�4 ðaqÞ
¼ Z tAlO� . . . AlðOHÞ�4 b ð6Þ
ZAlOHB þ AlðOHÞ�4 ðaqÞ
¼ Z tAlOHB . . . AlðOHÞ�4 b ð7Þ
ZAlOHþ2 þ AlðOHÞ�4 ðaqÞ
¼ Z tAlOHþ2 . . . AlðOHÞ�4 b ð8Þ
All the above schematic surface reactions are
energetically activated because they include the trans-
fer of a negatively charged aqueous species from the
solution to the negatively charged surface of boehmite
seed particles. The energy barrier for the above
surface reactions equals the required electrical work
(W) for the transfer of a tetrahydroxoaluminate anion
from the solution to the boehmite seed surface which
is proportional to the tetrahydroxoaluminate anions
charge (QAl(OH)4�) and the boehmite surface potential
(W) as is shown with the following equation.
W ¼ QAlðOHÞ�4 � W ð9Þ
The energy barrier for the surface reactions
increases as the surface potential (W) increases.
The boehmite surface potential in extremely high
alkaline solutions (pH>12.5) decreases as the solu-
tion pH increases (Fig. 3), and thus, the precipitation
process seems to be favoured under those conditions
if the kinetic problems are energetic in nature. This
cannot be true since considerable experimental data
reveal the negative effect of hydroxide ions on the
boehmite precipitation process. For that reason, the
transfer of the tetrahydroxoaluminate anions to the
boehmite seed surface seems not to be controlled by
energetic factors, and therefore, it is necessary to
examine the other physicochemical properties of
boehmite/water interface in order to interpret the
experimental results.
Taking into account the surface speciation diagram
(Fig. 2), the boehmite seed particles are exclusively
covered with only two kinds of surface species,
(ZAlONaB and ZAlO�), in highly alkaline sodium
aluminate solutions. If both kinds of surface species
are accessible for the sorption of the tetrahydroxoalu-
minate anion (Eqs. (5) and (6)), the rate of the
boehmite precipitation should not be affected by
changes in the hydroxide ions content of the solution.
On the contrary, the precipitation rate decreases as the
free sodium hydroxide content in the solution
increases (Figs. 4 and 6). An increase in the free
sodium hydroxide content of the solution causes an
increase in the surface concentration of the ZAlONaB
species and, consequently, a decrease in the surface
concentration of the ZAlO� species. Therefore, it
could be concluded that these surface species are not
equivalent during boehmite precipitation and only the
ZAlO� surface species are accessible for sorption of
the tetrahydroxoaluminate anions in extremely alka-
line sodium aluminate solutions. If this is true, the
positive effect of the seed concentration on the
boehmite precipitation process can be explained. In
extremely alkaline solutions, an increase in boehmite
seed concentration causes a small but not negligible
increase in the surface coverage with the ZAlO�
species (Fig. 2). The most important change in the
precipitation system is related to the total concentra-
tion of ZAlO� surface species in the solution (grions
of ZAlO� surface species per volume of solution)
that is given by Eq. (10).
tZAlO�btotal ¼ SC � SSD � SSA � BSC ð10Þ
where, SC is the % boehmite surface coverage with
the ZAlO� species, SSD (sites/m2) is the surface site
density of boehmite, as given in Table 1, SSA (m2/g)
is the specific surface area of boehmite seed, BSC (g/
L) is the boehmite seed concentration.
The total concentration of ZAlO� surface species
increases linearly with the boehmite seed concentra-
tion (BSC). Assuming that the rate of boehmite
precipitation depends on the total concentration of
ZAlO� surface species in the solution, an increase in
the boehmite seed concentration will increase the
Fig. 9. Precipitation of boehmite from supersaturated sodium
aluminate solutions with 65 g/L Na2O and 500 g/L initial seed
concentration under various temperatures.
D. Panias / Hydrometallurgy 74 (2004) 203–212 211
precipitation rate as shown by Fig. 5. Moreover, when
the kinetic inhibition attributed to the increase of the
free sodium hydroxide content in the solution
becomes important (Figs. 5 and 6), the HSP process
with higher boehmite seed concentration will be
closer to the corresponding thermodynamic equilibri-
um as is observed in Fig. 5.
Taking into account the preceding discussion, it is
reasonable to infer that the HSP process should be
improved if the total sodium hydroxide concentration
in the sodium aluminate solution is decreased. Indeed,
this was proven correct as is seen in Fig. 8. The rate of
boehmite precipitation is improved when there is a
lower total sodium hydroxide concentration and the
process efficiency has also increased.
The most impressive experimental result was
obtained when both the precipitation temperature
and the total sodium hydroxide concentration were
decreased. The results are shown in Fig. 9 where
boehmite precipitation from a solution with 65 g/L
Na2O was studied. Pure crystalline boehmite can be
precipitated from supersaturated sodium aluminate
solution with the HSP process at temperatures lower
than 90 jC which is the temperature limit for boehm-
ite precipitation from a solution with 120 g/L Na2O.
The precipitation process follows the same mode as in
the case of precipitation with 120 g/L Na2O (Figs. 1
and 5). Kinetic inhibitions are also observed as the
free hydroxide ions concentration increases during the
course of precipitation and the temperature decreases
from 95 to 70 jC. The potential for boehmite precip-
itation from supersaturated sodium aluminate solu-
tions at temperatures lower than 90 jC is not
obviously correlated with the physicochemical prop-
erties of the boehmite/solution interface. It has to be
mentioned here that the substantial decrease of the
total sodium hydroxide concentration to such a level
that the solution pH is in the region 10–12 with the
simultaneous very high initial seed concentrations,
creates favourable conditions for boehmite precipita-
tion because the surface potential takes less negative
values (Fig. 3) and the surface is covered mainly by
ZAlOHB and less extensively by ZAlO� and
ZAlOH2+ (Fig. 2).
As a conclusion, the preceding analysis has corre-
lated the physicochemical properties of boehmite/
solution interface with the mechanism of boehmite
precipitation from supersaturated sodium aluminate
solutions and elucidated the role that sodium hydrox-
ide and boehmite seed play during the precipitation
process.
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