rocol® maintenance brochure

Maintenance SolutionsTechnically advanced lubricants and greases for all your maintenance needs

Performance you can trust

At ROCOL® we manufacture a range ofinnovative greases, oils, metalworking fluids,lubricants, aerosol paints, anti-slip floorcoatings and panels – all designed to exceedtoday’s challenging operating conditions.

Over the last 130 years, we have expanded considerably andoffer solutions to nearly every facet of industry with over 150distributors stocking and supplying the product range worldwide.

ROCOL® has worked with some of the world’s leading companiesin many diverse industries and applications, developing productswith one common goal: to deliver optimum performance.

We pride ourselves on producing technically advanced productswith industry needs at the core. Each and every product hasbeen developed in the spirit ROCOL® is renowned for:

ROCOL® operates to internationally recognised standards forquality, environment and safety. Also, we are proud of ourInvestor in People accreditation which demonstrates ourcommitment to the continual engagement and development of our people.

HISTORY OF EXCELLENCE

Trusted Superior Performance

Problem Solving

High Quality

Technical Innovation

Excellent Technical and After-Sales Support

BS EN ISO 9001Certificate No. FM 12448

BS EN ISO 14001Certificate No. EMS 67596

OHSAS 18001Certificate No. OHS 78173

QUALITY ENVIRONMENT SAFETY PEOPLE

ROCOL maintenance 2 no gas and plumbing:Layout 1 14/12/09 13:02

CONTENTS

BEARING GREASES 2-4

CHAIN LUBRICANTS 5-7

GEAR OILS 8

COMPRESSOR AND HYDRAULIC OILS 9

ANTI-SEIZE & ASSEMBLY PRODUCTS 10

FOOD GRADE CORROSION PROTECTION 11

FOOD GRADE CLEANERS 12

MULTI-PURPOSE MAINTENANCE PRODUCTS 13-14

INDUSTRIAL PRODUCTS

FOOD GRADE PRODUCTS

BEARING GREASES 15-20

CHAIN LUBRICANTS 21-22

GEAR OILS 23

COMPRESSOR AND HYDRAULIC OILS 24

ANTI-SEIZE & ASSEMBLY PRODUCTS 25-27

CORROSION PROTECTION 28-30

INDUSTRIAL CLEANERS 31-32

MULTI-PURPOSE MAINTENANCE PRODUCTS 33-34

WIRE ROPE LUBRICANTS 35-36

SPECIALIST MAINTENANCE PRODUCTS 37-40

ROCOLcare® 41-44


FOODLUBE® from ROCOL® is the lubrication solution of choice in the food industry

Selection Chart

If you require help in selecting a product, contact ROCOL® direct: +44 (0) 113 232 2600

FOOD GRADEBEARING GREASES BEARING

GREASE

In addition to being NSF H1 Registered for absolute food safety,FOODLUBE® helps to improve cleanliness and efficiency whilesignificantly reducing costs and downtime.

Over a decade spent working with leading food companies givesROCOL® the experience to offer the best advice on how to deliverthese results through implementation of a lubricationmanagement approach that is consistent with current food safetylegislation and easily integrated into HACCP processes.

Food Grade Bearing Greases

Extreme High Temperature (up to 280°C)

High Load Extreme/Aggresive Environments

SAPPHIRE® Endure

High Temperature(Approx. up to 200°C)

Extremely Wet/PartiallySubmerged

Medium Temperature Approx ((Approx. -30 to 160°C)

Light/Heavy Load Normal Conditions

High Speed

FOODLUBE® Spray Grease

FOODLUBE® Premier

Highly Adhesive FOODLUBE® Ultra

FOODLUBE® Universal


FOODLUBE® Extreme 2


Low Temperature (-50 to 160°C)

Light/Heavy Load Normal Conditions

Normal Conditions FOODLUBE® PremierLight/Heavy Load

Aggressive Environments FOODLUBE® Hi-Temp 2Light Load

FOODLUBE® Endure 00

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GREASE

A truly universal, extreme pressure grease, fortified with PTFE, designedfor the enhanced lubrication of all types of ball, roller and plain bearings.

High performance, multi-purpose, food grade grease for maximum bearing life


Description Part Code SizeNLGI 2 15231 380g

15236 4kg15234 18kg

NLGI 0 15276 4kg15274 18kg

NLGI 000 15286 4kg15284 18kg

Significantly extends bearing lifeSuperior load and wear propertiesHighly resistant to water washoutExcellent corrosion protectionWide temperature range –50°C to +160°CAlso available as an aerosolNSF H1 registered

Electromechanical, fully automatic lubrication system containingFOODLUBE® Universal 2. Delivers exact quantities of grease, overvaried time periods, to all types of ball, roller and plain bearings.

Food grade, electromechanical grease dispenser for trouble free lubrication

FOODLUBE® Universal Autolube

Part Code Size15224 120ml

Selectable 1,3,6, or 12 month dispensing periodsEasy to install and maintainIdeal for non-accessible areasGrease temperature range –50°C to +160°CAutolube dispenser temperature range 0°C to +50°CNSF H1 Registered

A gas activated lubricant dispenser filled with FOODLUBE® Universal 2.Provides consistent and constant lubrication of all types of ball, rollerand plain bearings.

Food grade grease dispenser for continuous lubrication

FOODLUBE® Universal Unilube


Selectable 1,3,6, or 12 month dispensing periodsFully automaticEasy to install and maintenance freeIdeal for non-accessible areasGrease temperature range –50°C to +160°CUnilube dispenser temperature range 0°C to +40°CNSF H1 Registered

1 | 2



GREASE

A high performance extreme pressure grease, fortified with PTFE,designed for enhanced lubrication, particularly high speed andtemperature applications.

Food grade grease for bearings operating at high speeds and temperatures

FOODLUBE® Premier 2

Ideal for electric motors and fan bearingsSignificantly extends bearing lifeHigh load and wear propertiesHighly resistant to water washoutExcellent corrosion protectionWide temperature range –30°C to +180°CNSF H1 registered

A highly tenacious extreme pressure bearing grease with superiorperformance in wet conditions, for the lubrication of all types of ball,roller and plain bearings.

Food grade grease for extremely wet applications

FOODLUBE® Extreme 2


15246 4kg15244 18kg

Description Part Code SizeNLGI 2/3 15811 380g

15816 4kg15814 18kg

Superior water resistanceExcellent corrosion protectionHigh load carrying and wear reduction properties Significantly extends bearing lifeTemperature range –30°C to +160°CNSF H1 registered

Adhesive, multipurpose extreme pressure grease. Designed for theeffective lubrication of slides, cams, gears and plain bearings.

A highly adhesive food grade grease for plain bearings and sliding surfaces

FOODLUBE® Ultra

Extremely durable long life grease filmDoes not drip or fling offHighly resistant to water wash offExcellent corrosion protectionHigh load and wear propertiesTemperature range –15°C to +160°CNSF H1 registered


15316 4kg15314 18kg

NLGI 1 15291 380g15296 4kg15294 18kg

NLGI 00 15266 4kg15264 18kg

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GREASE

A silicone grease fortified with PTFE, suitable for high temperatureapplications. Designed for the lubrication of all types of slowerbearings and sliding surfaces.

High temperature food grade grease

FOODLUBE® High Temp 2


15256 4kg15254 18kg


12331 700g12334 1kg12336 5kg12337 18kg

Good anti-wear propertiesHighly resistant to wash offIdeal for rubbers and plasticsOpaque appearanceGood chemical resistanceTemperature range –20°C to 200°CNSF H1 Registered

Extreme performance perfluorinated polyether EP grease fortifiedwith PTFE. Designed to operate where conventional greases fail dueto chemical contamination or attack.

Premium, extreme temperature and chemical resistant grease

SAPPHIRE® Endure

Extreme chemical and solvent resistanceResists caustic wash downGreatly extends lubrication intervalsExcellent load carrying and anti-wear propertiesExtremely stable at high temperaturesApproved by Rolls Royce for use on Harrier Pegasus Thrust Nozzle Drive MechanismAlso approved for Submarine ClearanceTemperature range of –25°C to +280°CNSF H1 Registered

3 | 4


FOOD GRADECHAIN LUBRICANTS CHAIN

LUBRICANTYS

Versatile, high performance, chain lubricant suitable for all types of drive and conveyor chains.

Tenacious, food grade lubricant for extended chain life

FOODLUBE® Chain Fluid

Part Code Size15506 5l15505 20l



Excellent penetration propertiesTenacious low drip formulationOutstanding corrosion protectionGood load carrying capacityGood resistance to water wash off Temperature range –20°C to +150°CNSF H1 registered

Convenient aerosol chain lubricant. Ideal for lubrication of all types of drive and conveyor chains.

Tenacious, food grade spray lubricant for extended chain life

FOODLUBE® Chain Spray

Outstanding penetration propertiesHighly resistant to water wash offGood water displacing propertiesTenacious low drip formulationGood load carrying capacityTemperature range –20°C to +110°CNSF H1 registered

Specifically formulated to reduce contamination issues on all drive andconveyor chains - particularly for the meat processing industry.

Highly adhesive, food grade lubricant for overhead chains

FOODLUBE® Chain Fluid Unilube

Extremely tenacious filmNo drip formulationExcellent corrosion protectionGood water wash off propertiesGrease Temperature range –20°C to +150°CAutolube dispenser temperature range 0°C to +50°CNSF H1 registered

A comprehensive range of products designed to lubricate andprotect chains operating in the food and clean industries.Whatever the type of drive or conveyor chain in use, ROCOL® canprovide a lubricant to ensure trouble free operation – cuttingexpensive downtime and increasing productivity.

Selection Chart

Drive and Conveyor Chains

Extremely High Temperature (180 to 550°C) Dry Film (Moist Film up to 180°C)FOODLUBE® Hi-Temp Chain Fluid

BAKERLUBE™ HT

High Temperature (-25 to 280°C)FOODLUBE® Endure 00

BAKERLUBE™ CL

Medium Temperature (-20 to 150°C)

Low/Medium Temperature (-50 to 180°C) General Applications

FOODLUBE® Chain Fluid/SprayGeneral Applications

FOODLUBE® Overhead Chain FluidOverhead Chains

FOODLUBE® Multi-Lube

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Automatic Applications

Manual Applications



LUBRICANTS

Specifically formulated to reduce contamination issues on all drive andconveyor chains - particularly for the meat processing industry.

Highly adhesive, food grade lubricant for overhead chains

FOODLUBE® Overhead Chain Fluid

Extremely tenacious filmNo drip formulationExcellent corrosion protectionGood water wash off propertiesTemperature range –20°C to +150°CNSF H1 registered

Food grade chain lubricant for extreme temperatures

FOODLUBE® Hi-Temp Chain Fluid

High load carrying performanceExtended lubrication intervalsClean evaporating base oilFor temperatures where conventional fluids fail.Solvent free formulationTemperature range; wet film range –10°C to +180°CTemperature range; dry film up to +550°CNSF H1 registered



5 | 6

Extreme high temperature chain lubricant for all types of drive and conveyor chains.



LUBRICANT

High temperature, graphited, synthetic lubricant for bakery oven chains

BAKERLUBE™ HT

High load carrying performanceClean evaporating base oilFor temperatures where conventional fluids failDoes not contain solventsTemperature range; wet film –10°C to +180°CTemperature range; dry film up to +550°CNSF H2 registered

High temperature, long life, extreme pressure chain andconveyor lubricant.

Extreme high temperature graphited chain lubricant for bakery oven chains.

High temperature, synthetic lubricant for bakery oven chains

BAKERLUBE™ CL

Outstanding resistance to oxidationSolvent free formulationExcellent penetration Clean, residue free filmSuitable for automatic lubricatorsTemperature range 0°C to +280°CNSF H2 Registered

Part Code Size15705 20l


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Premium, food grade lubricant for extreme temperatures

FOODLUBE® Endure 00

Extremely stable at high temperaturesGreatly extends lubrication intervalsExcellent chemical and solvent resistanceExcellent high load and anti-wear propertiesWide temperature range of –25°C to +280°CNSF H1 Registered.

Part Code Size15503 525g

Extreme performance semi-fluid perfluorinated polyether extremepressure grease fortified with PTFE for bakery oven chains.


Selection Chart

Spur/Helical Gearboxes FOODLUBE® Hi-Torque 150/220/320

Worm Drive Gearboxes FOODLUBE® Hi-Torque 320/460

Flushing Oil VAC PUMP Oil

FOOD GRADEGEAR OILS GEAR

OIL

High performance fully synthetic gear oils incorporating start up protectionsystem (SUPS) and anti wear additives to provide maximum lubricationand protection in all types of gearboxes.

Food grade gear oil with start up protection system

FOODLUBE® Hi-Torque

Description Part Code SizeHi-Torque 150 15426 5l

15425 20l15429 200l


15525 20l15529 200l


15765 20l15769 200l


15775 20l15779 200l

SUPS – A unique protection for gear teeth on start up and in use Outstanding load carrying performance: FZG load stage 12Excellent anti-wear performance - no need for additional additive treatmentsTemperature range –20°C to +150°CNSF H1 registered

ROCOL® manufacture a comprehensive range of gear, compressorand hydraulic oils which are designed to provide extended servicelife, thereby reducing maintenance time and costs.


7 | 8

Gear Oils


FOOD GRADEHYDRAULIC, COMPRESSOR AND VACUUM PUMP OILS

COMPRESSOR AND HYDRAULIC OIL

High performance, food grade oils for compressor, hydraulics and airline systems

FOODLUBE® Hi-Power Fluids Description Part Code SizeHi-Power 22 15796 5l

15795 20l15799 200l

Hi-Power 32 15896 5l15895 20l15899 200l

Hi-Power 46 15996 5l15995 20l15999 200l

Hi-Power 68 16006 5l16005 20l16009 200l

Hi-Power 100 15946 5l15945 20l15949 200l

High performance lubricating fluid for use in all vac pumps.Food grade lubricant for extended vacuum pump life

VAC PUMP Oil



Extended lifeSuitable for high load and high pressure conditionsClean and low odourLow deposit formationPrevents corrosion from moisture ingressIdeal for use a a gear box flushing oilTemperature range –5°C to +130°CNSF H1 registered

ROCOL® manufacture a comprehensive range of gear, compressor and hydraulic oils which are designed to provide extended service life, thereby reducing maintenance time and costs.

Unique L-CO system, reduces carry overEnhanced oxidation stabilityExtremely low sludge and varnish build upMinimal foamingTemperature range –20°C to +100°CNSF H1 registered

High performance, food grade oil which rapidly separates from water prolong service life

RAPID DEMULSE 220

Rapid water demulsification under conditions of high load and elevated temperatureAllows quick water drainage for reduced downtimeGood wear protection propertiesClean, low odour product Temperature range -5°C to 130°CNSF H1 registered

High performance, fully synthetic oils incorporating an optimum blendof high performance additives. Suitable for use in hydraulics, aircompressors and airline systems.

Selection Chart

Compressor, Vacuum Pump and Hydraulic Oils

Hydraulics FOODLUBE® HI-POWER 32/46

Vacuum Pumps VAC PUMP Oil

Homogenisers RAPID DEMULSE 220

Air CompressorsFOODLUBE® HI-POWER 46/68/100Compressor Oil

FOODLUBE® HI-POWER 22Airline Lubricators


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High performance oil formulated to maximise lubricant and machine lifetime ofwater cooled homogenisers and similar systems.


A range of premium, food grade, quality products which protect fasteners against heat andcorrosive attack, and ease future dismantling thereby reducing downtime and costs.

FOOD GRADEANTI-SEIZE & ASSEMBLY PRODUCTS

ANTI-SEIZE &ASSEMBLY

Food grade, multi-purpose anti-seize & lubricating paste

Food grade, multi-purpose anti-seize and lubricating spray

FOODLUBE® Multi-Paste

Part Code Size15750 85g15851 400g15753 500g15756 5kg

Ideally suited for use on stainless steelLong life, up to six times more than the competitionExceptionally clean compared to copper based anti-seizeFor high temperature applicationsPrevents galling & pick-up on assemblyExtremely tenacious – resists water wash outWide temperature range –30°C to +450°CNSF H1 registered

FOODLUBE® Multi-Paste Spray




Ideally suited for use on stainless steelLong life, up to six times more than the competitionExceptionally clean compared to copper based anti-seizeFor high temperature applicationsPrevents galling & pick-up on assemblyExtremely tenacious – resists water wash outTemperature range –30°C to +450°CNSF H1 registered

Highly penetrating food grade release sprayFOODLUBE® Dismantling Spray

Highly efficient penetration Short term corrosion protection for released partsTemperature range –20°C to +110°CNSF H1 registered.

A superior performance, white anti-seize and assembly paste developed for protectingfasteners and lubricating bushes, slides and small open gears in a convenient aerosol spray.

A fast acting penetrating spray for the fast and effective release ofcorroded and seized components.

Food grade release and dismantling lubricant with shock freeze actionSHOCK-RELEASE Spray

Freezing action causes micro-cracking for rapid releaseAdvanced synthetic base oils for highly effective dismantlingExtremely low odourReinforced with sub micron PTFESafe for use on all metals, common plastics and rubbersShock cooling temperature –40°CNSF H1 registered

A release and dismantling lubricant which rapidly frees fittings, fastenersand mechanical assemblies seized by dirt and corrosion.

Selection Chart

Anti-Seize &Assembly Products

Manual Application

Anti-seize / Dismantling


Aerosol Applied FOODLUBE® Multi-Paste Spray

Releasing Seized ComponentsFOODLUBE® Dismantling Spray

SHOCK-RELEASE Spray

Use Immediately

Aerosol Applied


FOODLUBE® Multi-Paste Spray

9 | 10

A superior performance, white anti-seize and assembly paste developed forprotecting fasteners and lubricating bushes, slides and small open gears.

Assembly & Dry Film Lubrication


FOOD GRADECORROSION PROTECTION

CORROSIONPROTECTION

ROCOL® food grade corrosion preventatives protect metal components,extending working life and reducing the need for rework and repair.

Selection Chart


Effective heavy duty, waxy film for long term corrosion protection for all metal parts.

High performance, food grade, long-term corrosion protection

FOODLUBE® Protect Spray

Excellent corrosion protection outdoors for up to 2 yearsClean, white visible filmResilient to aggressive cleaningWater displacing for immediate protectionActs as a dry film lubricant - fortified with PTFETemperature range –40°C to +110°CNSF H1 registered


Corrosion Protection Removable Film Waxy Film FOODLUBE® Protect Spray

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A range of products designed to meet the essential cleaning requirements of all maintenance jobs.

FOOD GRADEINDUSTRIALCLEANERS

CLEANER


Powerful, fast acting, aqueous, food safe foaming cleaner

FOAM CLEANER Spray

Active foamingIdeal for non-porous surfacesSafe for use on most plastics rubbers and painted surfacesFree from solventsNSF A1 Registered

Universal fast acting foaming cleaner, cuts through grease, dirt and grime.

Food grade, solvent based multi-purpose cleaner

INDUSTRIAL CLEANER Rapid Dry Spray

A specially formulated blend of degreasing solvents Designed to remove grease, oil and workshop grime from all surfaces Safe on metal, most plastics and paintsNSF K1 Registered

A multi-use, fast drying, powerful solvent cleaner designed to evaporate quickly leaving no residue.


Food grade, residue free, high performance electrical cleaner

ELECTRA CLEAN Spray

Rapid evaporation to leave no residueDesigned for effective degreasing and cleaningRemoves light to medium grease and oil contamination.Compatible with most plasticsNSF K2 Registered

A powerful, ultra fast drying cleaner designed for use on electricalequipment and components such as switches and switchgear.

Heavy duty, citrus based cleaner and label remover

REMOVER & DEGREASER Spray

Pleasant characteristic odourPowerful and fast actingSafe on metal, most plastics and painted surfacesNSF C1 Registered

A heavy duty, multi-purpose citrus degreaser ideal for removing grease, oil, adhesives, labels and general workshop grime


Selection Chart

Food Grade Cleaners

Label Remover Heavy Duty/Citrus Based REMOVER & DEGREASER Spray

Electrical/Electronic Rapid Evaporation /Leaves no Residue ELECTRA CLEAN Spray

General Purpose

INDUSTRIAL CLEANER Rapid Dry SprayResidue Free

FOAM CLEANER SpraySolvent Free

REMOVER & DEGREASER SprayHeavy Duty/Citrus Based

11 | 12




FOOD GRADEMULTI-PURPOSE MAINTENANCE PRODUCTS

MULTI-PURPOSE MAINTENANCE PRODUCTS

A fully synthetic, multi-purpose lubricant, fortified with PTFE for effectivelubrication particularly on chains, bearings and slides

Food grade, multi-purpose lubricant fortified with PTFE

FOODLUBE® Multi-Lube Fluid

Part Code Size15120 500ml15126 5l

Clean, non-toxic, thin film aids fast penetrationGood load carrying propertiesExcellent corrosion protectionAvailable as bulk or convenient trigger packTemperature range –50°C to +180°CNSF H1 registered

High performance versatile lubricant spray for all-round light lubrication of small bearings, pins, bushes and slides.

High performance, aerosol propelled food grade lubricantFOODLUBE® Spray



Long lasting protective filmGood corrosion protectionTemperature range –20°C to +110°CNSF H1 registered

The No. 1 food safe multi-purpose spray for general use in food, beverage and pharmaceutical plants.

Food grade water displacing & lubricating spray with PTFE

FOODLUBE® WD Spray

Clean, non toxic, water displacing sprayPTFE fortified Silicone free formulationExcellent anti-wear and lubricating propertiesSuperior penetrating and cleaning performanceOutstanding corrosion protectionTemperature range –50°C to +120°CNSF H1 Registered

The ROCOL® range of general purpose food grade maintenance products are designed to be an easy to use and cost effective part of any maintenance program in the food, clean and pharmaceutical industries.

Selection Chart

Normal Conditions

Multi-Purpose Maintenance Products

Medium/Heavy Duty

Oily Film

Greasy Film

Vegetable Oily Film

Light Oily Film

Light Oily Silicone Film

Dry PTFE Film

Heavy Duty Oily Film

Light Duty Water Displacing Film



FOODLUBE® Spray

FOODLUBE® WD Spray

PRECISION SILICONE Spray

Dry PTFE Spray


FOODLUBE® WD Spray

BELT DRESSING Spray

VAC PUMP Oil

FOODLUBE® Sugar Dissolving Fluid

Light Duty

Medium/Heavy Duty

Light Duty

Prevent Drive Belts Slipping

Wet Environments

Special ApplicationsVaccum Pumps

Dissolving Sugar

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FOOD GRADEMULTI-PURPOSE MAINTENANCE PRODUCTS


Market leading, low friction, non stick, PTFE lubricant for the drylubrication of cams, slides, open bearings, chutes and shears.

Food grade, premium performance, invisible dry film lubricant

Food grade, high performance, silicone aerosol

DRY PTFE Spray

Non staining, friction reducing filmHigh percentage, industry leading PTFE contentApproved to Rolls Royce, Naval and NATO StandardsWide temperature range –200°C to +270°CNSF H1 Registered





Part Code Size15110 500ml15116 5l

Extended life and reduced waste due to significantly higher levels ofactive ingredient.Resists oxidation and corrosionNon toxic, clean and colourlessApproved to NATO StandardsWide temperature range –50°C to +200°CNSF H1 registered.

Food grade spray to eliminate belt slip and maximise belt life

BELT DRESSING Spray

Adheres strongly to any belt materialGives instant grip, prevents glazing and reduces slippageConditions to prevent cracking and breakageResists build up of grease and dirtNon toxic and colourlessTemperature range –50°C to +100°CNSF H1 registered

A high performance, colourless non stick lubricating film with widetemperature stability for use on slides, chutes, bearings and conveyors.

The original spray for conditioning and lubricating all types of drive and conveyor belts.

Food grade spray to dissolve and remove sugars and fondants from all surfaces

FOODLUBE® Sugar Dissolving Fluid

Rapid penetrating actionProtects against corrosionAvailable in bulk and easy to apply trigger sprayTemperature range –50°C to +180°CNSF H1 registered.

Rapidly dissolves all sugars and fondants from all surfaces leaving a lightlubricating, protective film.


Multi-purpose extreme pressure spray grease, fortified with PTFE,designed for the enhanced lubrication of all types of slides, bushes, pinsand bearings.

High performance, multi-purpose, food grade grease


Significantly extends bearing lifeSuperior load and wear propertiesHighly resistant to water washoutExcellent corrosion protectionWide temperature range –50°C to +160°CNSF H1 registered

13 | 14


INDUSTRIALBEARING GREASES BEARING

GREASE

Revolutionary long life bearing grease for optimum lubrication. Suitable for all types of ball, roller and plain bearings.

High performance, triple life bearing grease

SAPPHIRE®

Triple life bearing greaseExtreme load and wear performanceExtended lubrication intervalsRevolutionary multi complex greaseGood corrosion resistanceTemperature range –30°C to +150°C


12176 5kg12175 18kg12178 50g12179 185g

NLGI 1 12601 400g12606 5kg12614 18kg12608 50g12609 185g

NLGI 000 12276 5kg12284 18kg

The ROCOL® SAPPHIRE® Bearing grease range will provide effective longterm lubrication and meet the ever increasing needs of today’sproduction environment.

There is a wide range of bearing greases under the SAPPHIRE® bannerdesigned to encompass the widest possible range of industrialoperating conditions. The SAPPHIRE® bearing greases provide industrywith an easily identifiable range of high performance lubricants whichhave been developed to extend bearing life, provide superior corrosionprotection and are suitable for all bearing types.

Selection Chart


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Bearing Greases

Extreme HighTemperature (up to 280ºC)

HIgh Temperature (up to 200ºC)

Medium Temperature (-30 to 160ºC)

Low Temperature(-50 to 160ºC)

Extreme/Aggressive Environments

Normal Conditions

Extremely Wet

Normal Conditions

Aggressive Environments

Extremely Wet

Normal Conditions

Normal Conditions

Extremely Wet

Normal Conditions

Normal Conditions

Normal Conditions

High Load

Medium Load

High Load

Medium to High Load

Medium to High Load

Light to Medium Load

High Load

Medium to High Load

Medium Load

High Load

Medium to High Load

SAPPHIRE® Endure

HT70

SAPPHIRE® Extreme

SAPPHIRE® SprayGrease

SAPPHIRE® Premier 2

SAPPHIRE® Aqua Sil

SAPPHIRE® Aqua-SilHi-Load

SAPPHIRE®

Hi-Pressure 2

SAPPHIRE® 2,1 and 00

SAPPHIRE® Hi-Load 2

SAPPHIRE® Advance 2

SAPPHIRE® Aqua 2

SAPPHIRE® Hi-Speed 2

SAPPHIRE® Lo-Temp 2


SAPPHIRE® SprayGrease

High Speed

Extreme High Speed

Aerosol Applied

High Speed

High Speed

Normal Conditions


SAPPHIRE® Extreme


The definitive multi-purpose grease offering outstanding performancewhen compared to other conventional greases. Excels in high speedapplications such as electric motors and fan bearings.

Ultimate, multi-purpose grease particularly for high speed applications

SAPPHIRE® Advance 2

Outstanding extreme pressure performanceFortified with PTFEDesigned for high load, high speed and rapid start-stop applicationsGood corrosion resistanceTemperature range –30°C to +160°C


12444 4kg12446 18kg

A high performance, fully synthetic multi-purpose grease suppliedin an aerosol for ease of application and convenience

Versatile, multi-purpose, synthetic spray grease with PTFE

SAPPHIRE® Spray Grease

Extreme high and low temperature capabilityHigh speed applications such as fan and motor bearingsExtended lubrication intervalsIdeal electrical contact greaseCompatible with most plastics and rubbersFortified with PTFEAvailable in grease form - Sapphire Premier 2Temperature range –50°C to +200°C


GREASE

Versatile, multi-purpose, synthetic grease with PTFE


Extreme high and low temperature capabilityHigh speed applications such as fan and motor bearingsExtended lubrication intervalsIdeal electrical contact greaseCompatible with most plastics and rubbersAvailable in an aerosol form – SAPPHIRE® Spray GreaseTemperature range –50°C to +200°C

A high performance, fully synthetic multi-purpose grease designed for alltypes of antifriction bearings operating in extreme conditions.

15 | 16



12475 4kg12474 18kg12479 170kg


A revolutionary, multi-complex, semi-synthetic grease designed forexcellent performance at extremely low temperatures. Ideal for cold stores and other refrigerated areas.

High performance, low temperature grease for improved bearing life

SAPPHIRE® Lo-Temp 2

Low start up and running torquesTriple life bearing greaseExtreme load and wear performanceRevolutionary multi-complex greaseExtended lubrication intervalsTemperature range –50°C to 120°C

Triple life bearing greaseExtreme load and wear performanceExtended lubrication intervalsRevolutionary multi complex greaseGood corrosion resistanceTemperature range –30°C to +150°C

Outstanding long term water resistance, even when submerged.Excellent corrosion protectionExtended lubrication intervalsGood load and wear performanceTemperature range of –20°C to +150°C

A high performance grease designed to give superior resistance to waterwashout. For use in all types of ball, roller and plain bearings.

Water resistant bearing grease

SAPPHIRE® Aqua 2

A long life, soap thickened bearing grease particularly suited for slowmoving bearings subjected to heavy loads, shock and vibration.

Heavy duty, soap grease containing molybdenumdisulphide for maximum bearing life

SAPPHIRE® Hi-Load 2

Long life clay thickened bearing grease containing molybdenumdisulphide. For slow moving plain bearings subjected to heavy loads, shock and vibration.

Heavy duty, clay thickened grease containing molybdenum disulphidefor enhanced bearing life in plain bearings

SAPPHIRE® Hi-Pressure 2

Extreme load and wear performanceExcellent corrosion protectionHigh resistance to water wash outExtended lubrication intervalsTemperature range –20°C to +150°C


GREASE

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12745 4.5kg12744 18kg


12755 4kg12754 18kg12758 50kg


12765 5kg12764 18kg


12013 500g12016 5kg12024 18kg12018 50kg


A unique synthetic grease designed specifically for high speed applicationssuch as machine tool spindles, centrifuges and dynamometers.

Extreme, high speed grease for applications where conventional greases fail

High temperature, heavy duty, shock resistant grease containingmolybdenum disulphide

SAPPHIRE® Hi-Speed 2

Extreme high speed capability up to 1,250,000 dmNExcellent load carrying capacityTemperature range of –40°C to +120°C

SAPPHIRE® Extreme 2

Part Code Size12330 100g12331 700g12334 1kg12336 5kg12337 18kg

Decription Part Code SizeNLGI 2 12051 380g

12056 4.5kg

Part Code Size12106 4kg

Excellent resistance to vibration and shock loadsVery stable at high temperaturesExtreme load and wear performanceExtended lubrication intervalsGood corrosion resistanceTemperature range –25°C to +250°C

Premium, long- life, chemical resistant lubricant

SAPPHIRE® Endure

Extreme chemical and solvent resistantResists caustic wash downGreatly extends lubrication intervalsExcellent high load and anti-wear propertiesExtremely stable at high temperaturesApproved by Rolls Royce for use on Harrier Pegasus Thrust Nozzle Drive MechanismAlso approved for Submarine ClearanceTemperature range of –25°C to +280°CNSF H1 Registered.

High performance, long life bearing grease containing molybdenum disulphide for use in plain and roller bearings operating in arduous conditions.

High performance, perfluorinated, polyether, extreme pressure greasefortified with PTFE. Designed to operate where conventional greases faildue to chemical contamination or attack.

Extremely high temperature bearing grease for slow speeds

HT70

Ideal for rotary rack oven bottom bearingsDesigned for slow speed applications typically below 300rpmExtremely slow evaporation at elevated temperaturesMinimal deposit formation against conventional lubricantsMolybdenum disulphide provides emergency lubricationTemperature range of +180°C to +300°C

A unique molybdenum disulphide grease for slow moving, hightemperature bearing applications.


GREASE

17 | 18


12216 5kg12214 18kg12218 50kg


A high temperature, translucent silicone grease approved for use withpotable water. Designed for the lubrication of slow speed bearings, slidesand similar applications.

Potable water and chemically resistant silicone grease

SAPPHIRE® Aqua-Sil

Water Regulations Advisory Scheme - Approved ProductExcellent high temperature performance rangeIdeal for the assembly of rubber ‘O’ rings and sealsGood resistance to chemicals, oils, water and gassesCompatible with most rubbers and plasticsApproved for use with hot or cold drinking waterTemperature range of –40°C to +200°C

Water Regulations Advisory Scheme - Approved ProductExcellent high temperature performance rangeParticularly suited for larger valves and assemblies common to water treatment plantsGood resistance to chemicals, oils, water and gassesCompatible with most rubbers and plasticsApproved for use with hot or cold drinking waterTemperature range of –40°C to +200°C

A high temperature, dark grey silicone grease, containing molybdenumdisulphide approved for use with potable water. Recommended for thelubrication of bearings, slides and valves operating under heavy loads inaggressive environments.

Heavy duty, potable water and chemically resistant silicone grease

SAPPHIRE® Aqua-Sil Hi-Load


GREASE

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Decription Part Code SizeNLGI no. ¾ 12263 500g

12266 5kg12268 50kg

Decription Part Code SizeNLGI no. ¾ 12251 85g

12253 500g12256 5kg


A gas activated lubricant dispenser filled with SAPPHIRE® 1 triple lifebearing grease. Provides consistent and constant lubrication of all types of ball, roller and plain bearings.

High performance, triple life bearing grease dispenser for continuous lubrication

High performance, high speed grease dispenser for continuous lubrication

SAPPHIRE® 1 Unilube

Selectable 1,3,6, or 12 month dispensing periodsFully automaticEasy to install and maintainIdeal for non-accessible areasGrease temperature range –30°C to +150°CUnilube temperature range 0°C to +40°C

SAPPHIRE® Premier Unilube




Selectable 1,3,6, & 12 month lubrication intervalsFully automaticEasy to install and maintainIdeal for non-accessible areasGrease temperature range –50°C to +200°CUnilube temperature range 0°C to +40°C

Triple life electromechanical grease dispenser for trouble free lubrication

SAPPHIRE® Autolube

Can be set for up to 36 month’s lubrication.Easy to install and maintainIdeal for non-accessible areasGrease temperature range –30°C to +150°CAutolube temperature range 0°C to +50°C

A gas activated lubricant dispenser filled with SAPPHIRE® Premier.Provides consistent and constant lubrication of all types of ball, roller and plain bearings.

Electromechanical, fully automatic lubrication system filled withSAPPHIRE® 1 triple life bearing grease. The unit delivers exact quantities of grease, over varied time periods, to all types of ball, roller and plain bearings.


GREASE

19 | 20


CHAINLUBRICANTS

Highly versatile, high performance, chain lubricant suitable for all types ofdrive and conveyor chains.

Multi-purpose chain lubricant for maximum penetration and lubrication

CHAIN & DRIVE Fluid




Good load carrying propertiesExcellent penetration into links and pinsGood resistance to water wash off Outstanding corrosion protectionLong term lubricationTemperature range –15°C to +120°C

Multi-purpose drive and conveyor chain lubricantUnbeatable corrosion protectionIdeal for wet and humid conditionsGood water displacing propertiesHighly water repellentExcellent anti-wear performanceApproved to RAF, Naval and NATO StandardsTemperature range –30°C to + 150°C

Highly versatile, high performance, chain lubricant suitable for all types ofdrive and conveyor chains in a convenient aerosol can.

High performance chain lubricant with exceptional penetration,corrosion protection and lubrication properties

CHAIN & DRIVE Spray

Heavy duty, multi-purpose drive and conveyor lubricantIdeal for fork lift truck chainsFortified with molybdenum disulphide for exceptional load and wear resistanceExcellent corrosion protectionIdeal for wet and humid conditionsGood water displacing propertiesHighly water repellentTemperature range –30°C to +180°C

High performance, aerosol chain lubricant containing molybdenumdisulphide for use in the most arduous conditions. Ideally suited for use onall types of chains under heavy loads.

High performance, heavy duty, molybdenum disulphide chain lubricant

CHAINGUARD Hi-Load Spray

INDUSTRIALINDUSTRIAL

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ROCOL® offer a comprehensive range of lubricants designed torapidly penetrate chain links and pins and operate in a widerange of environments.

Whatever the type of drive or conveyor chain in use, ROCOL® canprovide a lubricant to ensure trouble free operation – cuttingexpensive downtime and productivity loss.

CHAINLUBRICANT


CHAINLUBRICANTS

CHAINLUBRICANT

Versatile, wet film chain lubricant up to 230°C

Multi-purpose, wet film chain lubricant up to 280°C which is particularly good for automatic lubricators

CHAINGUARD 230

Ideal for all conveyor chains & bearingsLong wet-life allowing extended lubrication frequenciesCan be used in automatic lubricatorsGood corrosion protectionTemperature range +10°C to +230°C

CHAINGUARD 280




Ideal for use in automatic lubricatorsSolvent free formulationExcellent penetration into the chainGood corrosion protectionClean, residue free filmTemperature range 0°C to +280°C

Extreme, dry film graphited chain lubricant up to 550°C

CHAINGUARD 550

High load carrying performanceClean evaporating base oilDoes not contain solventsTemperature range; moist film range -10°C to +180°CTemperature range; dry film up to +550°C

INDUSTRIALINDUSTRIAL

21 | 22


Highly versatile, high performance, chain lubricant suitable for all types of drive and conveyor chains.

High performance extreme pressure oven chain lubricant for all types ofhigh temperature drive and conveyor chains.

Graphited, dry film chain lubricant for extremely high temperature driveand conveyor chains where conventional lubricants fail.

Selection Chart

Drive and Conveyor Chains

Extremely High Temperature (180 to 550ºC) Dry Film (Moist Up To 180ºC) CHAINGUARD 550

High Temperature (up to 280ºC) Wet Lubricating FilmCHAINGUARD 230

CHAINGUARD 280

Medium Temperature (-20 to 150ºC)CHAIN & DRIVE Fluid/SprayGeneral Applications

CHAINGUARD Hi-Load SprayHigh Load Applications


GEAR OILS

High performance gear oil with start up protection system

SAPPHIRE® Hi-TorqueDescription Part Code SizeHi-Torque 100 21006 5l

21005 20l21009 200l

Hi-Torque 220 21016 5l21015 20l21019 200l

Hi-Torque 320 21026 5l21025 20l21029 200l

Hi-Torque 460 21036 5l21035 20l21039 200l

Hi-Torque 680 21046 5l21045 20l21049 200l


SUPS – A unique protection for gear teeth on start up and in useIncorporates blue dye for high visibilityLong life reduces the need for frequent drainingSuperior EP load carrying performanceExcellent corrosion protectionVery low foaming in operationTemperature range –20°C to +120°C

Can be added to mineral oils already in use in gearboxes and bearingsIdeal for use in all electrical switchgearIncreases load carrying and wear resistance propertiesProtects during initial start upMiscible with all types of mineral oilDoes not affect viscosity of base oil already in use

Molybdenum disulphide additive to enhance performance of basic mineral oils.

ASO Oil Reinforcement

INDUSTRIAL

ROCOL® manufacture a comprehensive range of gear,compressor and hydraulic oils which are designed toprovide extended service life, thereby reducingmaintenance time and costs.

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A range of high performance, thermally stable semi-synthetic extreme pressure gear oils incorporating SUPS to provide maximum protection in all types of gearboxes.

Oil reinforcement containing extremely fine particles of molybdenum disulphide for addition to all types of basic mineral oils to form a stable suspension.

Selection Chart

Gear Oils

Spur/Helical Gearboxes SAPPHIRE® Hi-Torque 100/220/320

Worm Drive Gearboxes SAPPHIRE® Hi-Torque 320/460/680

GEAROIL


Description Part Code SizeHi-Power 22 52525 20l

52529 200l

Hi-Power 32 52545 20l52549 200l

Hi-Power 46 52555 20l52559 200l

Hi-Power 68 52565 20l52569 200l

Hi-Power 100 52575 20l52579 200l

COMPRESSOR ANDHYDRAULIC OILS

COMPRESSOR AND HYDRAULIC OIL

Versatile range of oils for compressor, hydraulic and airline systems

SAPPHIRE® Hi-Power

Unique L-CO system, reduces carry overPremium quality ensures no sludge, deposits or varnish build upEnhanced oxidation stabilityLow foamingBlue dye for high visibilityExcellent filterabilityTemperature range –20°C to +120°C

REFRIGERATION Compressor Oil


No waxingClean fluid in operation – suitable for recirculationCompatible with all common refrigerants including ammoniaLow carry over into refrigerantExtremely low pour point –45°C

INDUSTRIAL

ROCOL® manufacture a comprehensive range of gear, compressorand hydraulic oils which are designed to provide extended servicelife, thereby reducing maintenance time and costs.

23 | 24


A range of mineral oil based thermally stable lubricating oils suitable foruse in both hydraulic and air compressors systems due to their uniqueformulation.

Non waxing fluid for most types of refrigeration compressors

A low temperature lubricant specifically designed for refrigerationcompressor systems.

Selection Chart

Compressor, vacuum pump andhydraulic oils Hydraulics SAPPHIRE® Hi-Power 32/46

Refrigeration Compressors REFRIGERATION Compressor Oil

Compressor Oils SAPPHIRE® Hi-Power 46/68/100

Airline Lubricators SAPPHIRE® Hi-Power 22Air Compressors


ANTI-SEIZE AND ASSEMBLY


Multi-purpose anti-seize with excellent corrosion protection

ANTI-SEIZE Compound

Part Code Size14030 85g14033 500g14035 6kg14038 18kg


Excellent resistance to waterHighly resistant to salt water environmentsCan be used sub seaPrevents seizure, galling and corrosionApproved to RAF, Naval and NATO Standards Also approved for Submarine ClearanceTemperature range of –10°C to +1100°C

Highly resistant to salt water environmentsExcellent water resistanceTemperature range of –10°C to +1100°C

Copper based anti-seize spray with superb corrosion protection

ANTI-SEIZE Spray


Effective long term anti-seizeExtremely stable at high temperatures for long periodsProtects against wet conditions & chemical attackExtremely low sulphur & chlorine levelsProvides even torque loads over a wide range of materialsApproved to Rolls Royce and NATO StandardsAlso approved for Submarine ClearanceTemperature range of –40°C to +1000°C

Water and chemically resistant grease specifically designed for theprotection of stainless steel and nimonic fasteners

ANTI-SEIZE Stainless

INDUSTRIAL

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Copper based anti-seize to prevent seizure and galling of all threaded and static fasteners.

An aerosol applied version of the Anti Seize Paste. Copper based anti-seize for long term protection of all threaded and static fasteners.

Selection Chart

Anti-Seize andAssembly

Anti-Seize

Dismantling

Assembly

Dry Film Lubrication

General Purpose

Stainless Steel and Nimonic Alloys

Manual Application

Aerosol Applied

ANTI-SEIZE Compound

ANTI-SEIZE Spray

ANTI-SEIZE Stainless

SHOCK-RELEASE Spray

PENETRATING Spray

Freezer Spray

General Purpose

Manual Application

Bulk Fluid DRY MOLY Fluid

Aerosol Applied DRY MOLY Spray

Aerosol Applied OXYLUBE Spray

Manual Application DRY MOLY Paste

Seizure of fasteners presents a major inconvenience in many repair and maintenance situations, adding to both thetime and cost of the job.

ROCOL® provide a range of premium quality anti-seize products which will protect fasteners against wet, dirty and hotconditions as well as from chemical attack, easing future dismantling thereby reducing downtime and costs.

ROCOL® assembly and dry film products provide either a totally or almost dry thin MoS2 (moly) film of exceptionallyhigh load carrying strength for application in areas where conventional lubricants fail or are inappropriate.

Normal Conditions/Agressive Enivonrments

MT-LM Assembly and Running in Paste





Extreme performance, molybdenum disulphide reinforced release spray

Release and dismantling lubricant with shock freeze action

PENETRATING Spray

Excellent penetrationPowerful jet application to aid penetration of seized rust and debrisMolybdenum disulphide to aid dismantlingLight residual film for short term corrosion protectionFast acting performance

SHOCK-RELEASE Spray


Freezing action causes micro-cracking for rapid releaseAdvanced synthetic base oils for highly effective dismantlingReinforced with sub micron PTFESafe for use on all metals, common plastics and rubbersShock cooling temperature –40°C in 10 secondsNSF H1 registered

Assembly lubricant for precision and interference fit parts

MTLM Assembly and Running in Paste

Part Code Size10050 100g10056 750g10057 18kg

Designed for the lubrication of valves and slow moving parts under high loadsReduces forces required for assemblyPrevents pick up and gallingGuards against wear & fretting corrosionApproved to JSD, Naval, RAF and NATO StandardsAlso approved for Submarine ClearanceMeets the specification of DEFSTAN 80-81/2Temperature range of –50°C to +450°C

Dry film, molybdenum disulphide lubricant for aggressive environments

OXYLUBE Spray


Designed for applications where contamination by aggressivechemicals or petroleum based solvents; oils and greases woulddestroy conventional lubricantsFast curing timeDry film lubrication - resists pick up of contaminantsPrevents galling, pick up and seizureSuitable for fine threaded componentsApproved to Rolls Royce, Naval and NATO Standards Also approved for Submarine ClearanceTemperature range –200°C to +450°C

INDUSTRIAL

25 | 26

Extreme performance spray which penetrates dirt, grime and scale to givefast effective release of corroded fasteners.

A release and dismantling lubricant which rapidly frees fittings, fastenersand mechanical assemblies seized by dirt and corrosion.

Suitable for plain bearings, pins, slides and gears. It provides a tough wearresistant coating which eases assembly and provides complete protectionduring start up and running in.

Inorganic, resin bonded dry film of molybdenum disulphide in aerosol.Developed to lubricate sliding mechanisms such as plain bearings, pins,cams and slides particularly in vacuum environments

sembly and Running in Paste




DRY MOLY Paste

Part Code Size10040 100g10046 750g


Provides excellent load carryingDry film lubrication – resists pick up of contaminants.Prevents galling, pick up and seizureResistant to high loadsExcellent wear resistanceApproved to Rolls Royce, RAF and NATO StandardsTemperature range -50°C to +450°C

DRY MOLY Fluid


Dry film lubrication – Prevents galling, pick up and seizureSuitable for small gears and bearingsExcellent wear resistance Superior load resistanceApproved to Rolls Royce, Naval and NATO StandardsTemperature range -50°C to +450°C

DRY MOLY Spray

Dry film coating of molybdenum disulphide in paste form. It is designed tolubricate sliding mechanisms such as plain bearings, pins and cams.

Extreme load, dry film, molybdenum disulphide paste where wet films cannot be tolerated

Prevents galling, pick up of contaminants and seizureResistant to high loadsExcellent wear resistance Approved to Naval and NATO StandardsTemperature range -50°C to +450°C

Resin bonded dry film coating of molybdenum disulphide. Designed tolubricate sliding mechanisms such as plain bearings, pins and cams.


Dry, high content molybdenum disulphide film in aerosol form. Designed tolubricate sliding mechanisms such as plain bearings, pins, cams and slides.


INDUSTRIAL

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CORROSION PROTECTION CORROSION PROTECTION

Z5 Fluid

Does not contain silicones or chlorinated solventsDewaters and protects components during inter processIdeal for light lubricationExcellent penetrationTemperature range –20°C to 110°C

Z25 Fluid

Z30 Fluid

Z30 Spray

Light duty, greaseless, multipurpose lubricant. Ideal for drying outelectrical components and devices and to clean oil contaminated parts

Light, water-displacing corrosion inhibitor

Ideal for lubricating chains, hinges, linkages etcProvides a thin, high performance, oily filmGood dewatering propertiesExcellent penetrationExcellent corrosion protection indoors for up to 1 yearSpecially formulated to clean oil contaminated partsIdeal light lubrication of chains, hinges, linkages and pinsDoes not contain silicones or chlorinated solventsTemperature range –20°C to 110°C


Ideal for long term protection of machinery, elevators, forklift trucks,underground installations and offshore platformsGood dewatering propertiesGood penetrationThin, flexible film – does not crack or chip.Dry film – doesn’t attract dirt or dustDoes not contain silicones or chlorinated solventsIt is available in both fluid and aerosol form Ideal protection for components in storage and transitApproved to NATO StandardsTemperature range -20°C to +110°C

Heavy duty, outdoor, long-lasting, waxy corrosion preventative

Good dewatering propertiesGood penetrationThin, flexible film - does not crack or chipDoes not contain silicones or chlorinated solventsDry film – doesn’t attract dirt or dustIdeal protection for components in storage and transitTemperature range -20°C to +110°C

Outdoor, long-lasting, waxy corrosion preventative

Light/medium duty, oily, multipurpose lubricant. Ideal for the lightlubrication of chains, hinges, linkages and pins

Oily, de-watering, corrosion inhibitor for indoor protection

INDUSTRIAL

27 | 28

Heavy duty waxy film for long term outdoor corrosion protection of various machinery parts.

Heavy duty waxy film in an aerosol form for long term outdoor corrosionprotection of various machinery parts and pieces of equipment in aconvenient aerosol form.


ROCOL® corrosion preventatives protect metal components,extending working life and reducing the need for rework and repair.


HEAVY DUTY RUSTSHIELD Spray


Part Code Size37103 450g37104 18kg

Effective outdoor corrosion protectionProvides residual lubrication for assemblyMild de-watering actionIdeal protection for components in storage and transitDry film – doesn’t attract dirt or dustThin flexible film – does not crack or chip

TUFSHIELD

Outdoor, long-term, red, waxy corrosion preventative for higher visability

Suitable for swing bridges, lock and dock gates, aircraft doors,undercarriages, mining, railway, winches and other exposed equipmentParticularly effective in marine environments and areas subject toflooding or repeated forceful wash downsGood lubrication propertiesExcellent corrosion protectionApproved to NATO and Naval StandardsAlso approval for Submarine clearanceTemperature range –10°C to 120°C

Heavy duty ‘high cling’ corrosion preventative grease. Developed to protectall metals under the severest conditions of corrosion and erosion.

Heavy duty, high cling grease for protection under the severest conditions

INDUSTRIAL

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Thin, dry film, corrosion preventative suitable for the temporary outdoorprotection of all machined or pressed steel components.

If you require help in selecting a product,contact ROCOL® direct: +44 (0) 113 232 2600

Selection Chart

CorrosionHEAVY DUTY RUSTSHIELD Spray

Indoor/Outdoor Protection

COLD GALVANISING Spray

Z30 Spray

TUFSHIELD

COLD GALVANISING Spray - Matt

COLD GALVANISING Spray - Bright

COLD GALVANISING Spray - Hit Dip

Medium Duty Z25 Fluid

Light Duty

Extreme Heavy Duty

Heavy Duty

Z5 FluidIndoor Only Protection



COLD GALVANISING Spray

Excellent corrosion protectionCan be used to repair the surface of galvanised components that havebeen damaged or removed due to welding or other mechanical operationsCathodic mechanism – scratches are re-sealed by the formation of zincoxide and carbonatesNon-toxic formulation – lead and chromate freeTemperature range –30°C to 450°C

COLD GALVANISING Spray - Matt

COLD GALVANISING Spray - Bright

COLD GALVANISING Spray - Hot Dip Finish

An ultra long term corrosion protection for metal components requiring apermanent zinc-rich mid-grey coating. Ideal for components that cannotbe galvanised using a hot dip process.

Optimum Galvanic Protection

Triple protection – anti-corrosive, mechanically resilient and water resistantCan be used to repair the surface of galvanised components that havebeen damaged or removed due to welding or other mechanical operationsExcellent long term corrosion protectionUnique combination of flexibility and hardness – highly resistant to peeling,flaking and abrasionDurable, hydrophobic film – moisture repelled from surface to form beads of waterNon-toxic formulation – lead and chromate freeTemperature range –30°C to 450°C





Unique combination of flexibility and hardness – resistant to peeling,flaking and fading High performance coating – contains pure zinc, aluminium, syntheticresins and additives Excellent long term corrosion protection for ferrous metalsDurable, hydrophobic film – repels water Non-toxic formulation – lead and chromate freeTemperature range –30°C to 450°C

Triple protection anti-corrosive, mechanically resilient and water resistantHigh performance coating or primer which contains pure zinc, aluminium,synthetic resins and additivesExcellent repair for galvanised surfaces – adheres well to metal surfaces.Can be used to repair the surface of galvanised components that havebeen damaged or removed due to welding or other mechanical operationsExcellent long term corrosion protectionDurable, hydrophobic film – moisture repelled from surface to form beads of waterNon-toxic formulation. Lead and chromate freeTemperature range –30°C to 450°C

An ultra long term corrosion protection for metal components requiring apermanent light-grey coating. Ideal for components that cannot begalvanised using a hot dip process.

An ultra long term corrosion protection for metal components requiring apermanent light-grey coating. Ideal for components that cannot begalvanised using a hot dip process.

Long term corrosion protections for metal components requiring apermanent bright, glossy appearance with the lustre look of aluminium.Ideal for components that cannot be galvanised using a hot dip process.

INDUSTRIAL

29 | 30

The “Triple Protection” products utilise an advanced resinsystem and a high content of ultra pure zinc to deliver:

OPTIMISED CATHODIC DEFENCE MECHANICAL TOUGHNESS ENHANCED WATER RESISTANCE


Effective cleaning is an essential part of most maintenance tasks.

ROCOL® provide a range of cleaners designed to meet the requirements of all jobs.

INDUSTRIAL CLEANERS

HEAVY DUTY CLEANER Spray & Fluid

Description Part Code SizeSpray 34011 300mlFluid 34014 5l

Emulsifies the oil and grease to allow removal by hosing or wipingSafe on metal, paint and most plasticsFree from chlorinated solventsAvailable as an aerosol or bulk fluid


A specially formulated blend of degreasing solvents Designed to remove grease, oil and workshop grime from all surfaces Safe on metal, most plastics and paintsNSF K1 Registered

INDUSTRIAL CLEANER Rapid Dry Spray

High performance, heavy duty, water emulsifiable cleaner

Fast evaporating, multi-purpose cleaner

INDUSTRIALINDSTRIAL

CLEANER

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A powerful slow-evaporating, water emulsifiable, solvent based cleanersuitable for use in most general industrial environments.

A multi-use, fast drying, powerful solvent cleaner designed to evaporate quickly leaving no residue.


Selection Chart

Residue Free INDUSTRIAL CLEANER Rapid Dry Spray

Water Washable Residue FOAM CLEANER SprayGeneral Purpose

Water Washable Residue HEAVY DUTY CLEANER Fluid/SprayHeavy Duty

Leaves no residue ELECTRA CLEAN SprayElectrical/Electronic

Cleaners


INDUSTRIAL CLEANERS

FOAM CLEANER Spray

ELECTRA CLEAN Spray

REMOVER & DEGREASER Spray

SCRUBS®

Universal fast acting foaming cleaner, cuts through grease, dirt and grime.

Powerful fast acting foodsafe foam cleaner

Part Code Size34100 72 Tub34101 15 Pk



Highly effective, waterless, hand-cleaning wipe

Heavy duty, multi-purpose cleaner

A powerful, ultra fast drying cleaner designed for use on electricalequipment and components such as switches and switchgear.

Residue free high performance electrical cleaner

A heavy duty, multi-purpose citrus degreaser ideal for removing grease, oil,adhesives, labels and general workshop grime.

Active foamingIdeal for non-porous surfacesSafe for use on most plastics rubbers and painted surfaces.Free from solventsNSF A1 registered

Rapid evaporation to leave no residueDesigned for effective degreasing and cleaningRemoves light to medium grease and oil contamination.Compatible with most plasticsNSF K2 Registered

One side of the towel is textured for heavy duty cleaningWill not transfer soil back onto handsOne step cleaning processConditions & softens handsTough durable bucket that is light & portable

Pleasant characteristic odourPowerful and fast actingSafe on metal, most plastics and painted surfacesNSF C1 Registered

The citrus-based formula in Scrubs® is combined with a tough,textured towel to loosen, dissolve and absorb dirt and greaseleaving your hands truly clean.

INDUSTRIALINDSTRIAL

CLEANER

31 | 32



The ROCOL® range of general purpose maintenance productsare designed to be an easy to use and cost effective part of anymaintenance program in any industry.






WD Spray

Powerful jet application to mechanically penetrate rust and debrisDisplaces water – ideal for drying out engine ignition systemsFast acting formulationExcellent corrosion protectionGood release of seized parts

A blend of refined mineral oil designed for use as a multi-purposeproducts. It is ideal for use as a general lubricant to lubricate and protectsmall components such as hinges and locks.

DRY PTFE Spray

Non staining, friction reducing film.High percentage of sub micron PTFEIndustry leading levels of active ingredientApproved to Rolls Royce, Naval and NATO StandardsOutstanding temperature range -200°C to +270°CNSF H1 Registered

Premium performance, dry film lubricant


Extended life and reduced waste due to significantly higher levels ofactive ingredientResists oxidation and corrosionNon toxic, clean and colourlessApproved to NATO StandardsWide temperature range –50°C to +200°CNSF H1 registered

Clean, non toxic, high performance lubricant

SAPPHIRE Precision Lube Spray

PTFE fortified for increased lubrication and reduces frictionIdeal for slides and chains360° Valve technologyOutstanding EP performanceClean non-toxic lubricating filmTemperature range –55°C to +250°C

Multipurpose, high performance spray lubricant with PTFE

Highly effective, water displacing spray that lubricates, penetrates and protects against corrosion


INDUSTRIAL

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Market leading, low friction, non stick, PTFE lubricant for the drylubrication of cams, slides, open bearings, chutes and shears.

A high performance, colourless non stick lubricating film with widetemperature stability for use on slides, chutes, bearings and conveyors.

An ultra high performance universal maintenance lubricant designed toprovide excellent lubrication, penetration and protection in the widestrange of applications.


Selection Chart

Multi-PurposeMaintenance Products

Normal Conditions

Normal Conditions

Medium/Heavy DutyOily Film

Greasy Film

SAPPHIRE® Precision Lube


Light Oily Film

Light Oily Silicone Film

WD Spray


Dry PTFE Film DRY PTFE Spray



BELT DRESSING Spray

METAL REPAIR Compound





Versatile, multi-purpose, synthetic spray grease with PTFE

Solvent free, epoxy putty containing non-rusting metallic fillers.

Eliminates belt slip and maximises belt life

A permanent repair compound which can be used to repair castings, valveand pump components.

Adheres strongly to any belt materialGives instant grip, prevents glazing and reduces slippageConditions to prevent cracking and breakageReduces build up of grease and dirtNon toxic and colourless

Extreme high and low temperature capabilityHigh speed applications such as fan and motor bearingsExtended lubrication intervalsIdeal electrical contact greaseCompatible with most plastics and rubbersFortified with PTFETemperature range –50°C to +200°C.

Bonds to a wide range of substrates including metals, glass, ceramic,concrete, fibreglass and woodSimple & convenient to useWill adhere to wet surfaces and can be applied underwater.Chemical resistantTemperature range up to +150°C

A high performance, fully synthetic multi-purpose grease supplied in anaerosol for ease of application and convenience.

INDUSTRIAL

33 | 34

The original spray for conditioning and lubricating all types of drive andconveyor belts.

Light Duty

Heavy Duty Oily Film

Light Duty Water Displacing Film

SAPPHIRE® Precision Lube

WD SprayLight Duty

Medium/Heavy Duty

Normal ConditionsBELT DRESSING Spray

METAL REPAIR CompoundEpoxy Repair Putty

Prevent Drive Belts Slipping



Selection ChartBlack Grease

Black Grease

Black Grease

Brush/Automatic

Translucent Grease

Brush/Automatic

Brush/Spray

Aerosol

Biodegradable

Must be Applied to a Dry Rope

Brush/AutomaticCan be applied to Wet Ropes

BIOGEN Rope Guard

WIRE ROPE Dressing

WIRE ROPE Fluid

WIRE ROPE SprayCan be applied to Wet Ropes

WIRESHIELDTM

WIRE ROPE LUBRICANTS

WIRE ROPE LUBRICANT

INDUSTRIAL

WIRE ROPE Dressing

WIRE ROPE Fluid

WIRE ROPE Spray

Lubricating, penetrating and protective wire rope lubricant

Part Code Size20026 4kg20024 18kg



Excellent internal and external lubricationProtects against wear on guides and sheavesOutstanding internal and external corrosion protectionSuitable for all non-friction drive wire ropesResistant to sea waterApproved to NATO and Naval StandardsTemperature range -30°C to +100°C

Penetrating and protective wire rope lubricant for brush or sprayapplications

Excellent de-watering propertiesResistant to sea waterRapidly penetrates to the rope coreComplete internal and external corrosion protectionSuitable for all non-friction drive wire ropes, including ropes in storageProtects against wear on guides and sheavesIdeal for high-pressure spray applicatorsApproved to NATO and Naval StandardsTemperature range -30°C to +100°C

Excellent de-watering propertiesResistant to sea waterRapidly penetrates to the rope coreComplete internal and external corrosion protectionSuitable for all non-friction drive wire ropes, including ropes in storageProtects against wear on guides and sheavesTemperature range -30°C to +100°C

www.rocol.com

A tenacious, semi-fluid non-melting grease designed for completelubrication and corrosion protection of most types of wire ropes,particularly in hostile conditions.

A high performance de-watering wire rope fluid designed for completelubrication and corrosion protection of most types of wire ropes,particularly in wet and hostile conditions.

Lubricating, triple penetration and protective spray wire rope lubricant

A high performance de-watering wire rope aerosol designed for completelubrication and corrosion protection of most types of wire ropes,particularly in wet and hostile conditions.

A range of products designed to meet the essential cleaning requirements of all maintenance jobs.

Wire Rope Lubricants



WIRE ROPE LUBRICANTS

WIRE ROPE LUBRICANT

INDUSTRIAL

35 | 36

Part Code Size20054 18kg20058 160kg

WIRESHIELD™

Excellent lubrication properties reduce wear on wires and strands,maximizing service lifeOutstanding corrosion protectionHighly resistant to water wash-offThin, non-tacky film prevents build up of dust and dirt.Clean and pleasant to useTranslucent film allows easier and more effective rope inspection.Does not drip or fling off due to the pseudo-plastic rheologyTemperature range -30°C to 100°C

Pseudoplastic wire rope dressing


BIOGEN Rope Guard

Excellent internal and external lubricationOutstanding internal and external corrosion protectionHighly water repellentIdeal for extreme water contamination including sea waterMeets CEC-L-33-T-82 standard for biodegradabilityDegrades to a harmless substanceSuitable for all non-friction drive wire ropesTemperature range -30°C to +100°C

Solvent free, biodegradable wire rope lubricant specially formulated topenetrate to the core of all wire ropes

A high performance wire rope lubricant featuring advanced pseudoplasticrheology. Initially appearing as a translucent amber gel WIRESHIELD™ is designed to transform into a fluid like consistency under shear. This transformation eases application and improves penetration to the rope core.

A biodegradable, solvent-free, semi-fluid wire rope dressing. Designed forcomplete lubrication and corrosion protection of most types of wire ropes,particularly where over-application or spillage can contaminate theenvironment.


SPECIALIST MAINTENANCE PRODUCTS

SPECIALISTMAINTENANCE

PRODUCTS

INDUSTRIAL

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CLAMP LOCK LUBRICANT spray

Provides excellent long-term corrosion resistance in all extremes of weatherOutstanding extreme pressure performance Ultra high performance universal maintenance lubricant Contains PTFE as a solid lubricant – reduces frictionClean non-toxic lubricating filmBritish rail catalogue number 27/025058

Aerosol lubricant for British Rail clamp point lock mechanisms.Molybdenum Disulphide and extreme pressure additives combine tosignificantly reduce friction and wear.

Specially formulated for use on British Rail clamp point lock assembliesoperating in all weather conditions


TRACK AND RAIL lube

Track Rail Lube can be utilized on any moving partPowerful spray action will remove excess waterHighly tenacious thin filmContains graphite and fortified with PTFE to significantly reduce frictionand wearSpecially designed applicator for ease and accuracy of useTemperature range -30°C to +150°C British rail catalogue number 27/025035

Provides excellent long-term corrosion resistance in all extremes ofweather. Extreme pressure and anti-wear additives combine tosignificantly reduce friction and wear.

Multipurpose lubricant, ideal for Rail Track Switch Plate Mechanisms

KILOPOISE Range

Kilopoise lubricants do not harden due to their extremely low volatility,therefore, adjustments can be continually madeDamping action allows smooth precise movementAllows larger clearances and tolerances on mating partsLow volatility, therefore product remains unchanged over long periodsSeals against moistureWill not support fungal growthAvailable in fluid - 0868Available in grease - 0868 S & 0868 GW

Used for the lubrication of slides, gears and threads on instruments toimpart smooth positive movement with a ‘silky’ feel by providing dampingand increased friction/drag.

Extremely high viscosity damping lubricants in fluid and grease form

Description Part Code SizeKilopoise 0868 36013 450gKilopoise 0868 S 36035 2kgKilopoise 0868 GW 36045 2kg

If you require help in selecting a product,contact ROCOL® direct: +44 (0) 113 232 2600



INDUSTRIALSPECIALIST

MAINTENANCEPRODUCTS



FOMBLIN RT15

Extended relubrication periods due to its ability to resist degradation inhostile conditions Excellent resistance against aggressive chemicals and oxidising agentsIdeal for the chemical, dry cleaning and food industriesFortified with PTFEOutstanding extreme pressure performanceVery long lubrication intervals in aggressive environmentsSuitable for oxygen applicationsExcellent high temperature resistanceTemperature range –20°C to 200°C

Perfluoropolyether grease suitable for a wide range of applications. Usedin gearboxes, anti-friction and plain bearings, or any sliding surface suchas pins, valves, plungers and screws.

FOMBLIN UT18

FOMBLIN OT20

High temperature grease for highly aggressive environments including oxygen applications

Used in anti-friction and plain bearings, or any sliding surface such aspins, valves, plungers and screws Very long lubrication intervals in aggressive environmentsOutstanding EP performanceIdeal for the chemical, dry cleaning and food industriesExcellent resistance against aggressive chemicals and oxidising agentsSuitable for oxygen applicationsNLGI No. 2Temperature range –30°C to 150°C

Can lengthen relubrication periods dramatically due to its ability to resistdegradation in hostile conditions.

Perfluoropolyether grease suitable for a wide range of applications,including oxygen functions

Ideal for valves, slides, gearboxes and both plain and anti-friction bearingsExcellent resistance against aggressive chemicals and oxidising agentsIdeal for the chemical, dry cleaning and food industriesOutstanding EP performance Very long lubrication intervals in aggressive environmentsExcellent low temperature resistanceNLGI No. 2Temperature range –70°C to 100°C

Used on breathing apparatus in Ministry of Defense aircraft, sub-seaequipment and operating theatres in hospitals.

Low temperature, perfluoropolyether grease developed primarily for oxygen systems


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INDUSTRIAL


FOMBLIN YNX

Developed for static applications, seals and valves Outstanding oxygen pressure resistance, up to 240 barEconomical to use - minimal wastageNLGI No. 1/2Temperature range –40°C to 220°C


FOMBLIN YVAC3

Can be used to lubricate slides, bearings, pins, bushes, gears and valves and will not have a detrimental effect on rubbers, plastics or metals.Outstanding extreme pressure performance Excellent chemical resistanceHigh oxidation and thermal resistanceNLGI No. 3Temperature range –20°C to 200°C

With a rating of 10-13 torr, Fomblin Y-Vac 3 has unsurpassed performancein vacuum applications.

Perfluoropolyether based grease, for use under high vacuum conditions.

For use in oxygen, bromine and chlorine environments, both and liquid gaseous.

Homogeneous grey grease specially designed as an assembly lubricant for ultra high oxygen pressures.

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PRODUCTS



INDUSTRIAL

MX550

Recommended for use by all major land turbine manufacturersSpecially developed for the lubrication of steam turbine valve gearoperating at high temperatures Good load carrying and anti-wear propertiesTemperature range –45°C to 280°C

Formulated from an exceptionally stable silicone fluid with high resistanceto oxidation and excellent lubricating properties.

High temperature silicone grease containing molybdenum disulphide



ELECTROSPEC Compound

Highly effective on non-electrical applications such as polyacetal gears or plastic to metal slidesWill last through many contact cycles, reducing wear caused by micro-motion or vibrationReduces arcing and contact wearImproves contact performanceProtects from tarnish and corrosionContains no siliconesTemperature range –50°C to 125°C

Ideal for use in contacts that are susceptible to the effects of oxidation,corrosion or wear whilst providing excellent mechanical lubrication.

Synthetic lubricating compound for electrical contacts

Part Code Size12086 5kg12084 18kg12088 50kg

BG211 Grease

Good wear and load resistance Excellent resistance to water, even in submerged conditionsSuperior corrosion resistanceProvides the opportunity to prolong lubrication intervalsTemperature range –30°C to 110°C

Designed for the effective lubrication and protection of all types of ball,roller and plain bearings. Particularly in wet or damp conditions.

High performance, water-resistant bearing grease

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PRODUCTS


Food processing

Beverage

Water

Bottling & canning

Food packaging

Pharmaceuticals

Pet & animal feeds

Cosmetics

The ROCOLcare® premium service package offers the following benefits:

Establishes all your food safe lubricant needs

Rationalises lubricant range and ensures food safe

contamination free lubrication

Increases lubricant efficiency and improves plant productivity

Provides records to meet independent audit body needs

Provides on-going technical support

ROCOLcare® is our premium service package for the food and other clean industries.

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Underpinning our high performance food gradelubricants, it is ideal for the following industries:


The seven key constituents of ROCOLcare® are:

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SURVEY

PRODUCTS

SENTINEL

PLANT MANAGEMENT

TRAINING

TECHNICAL SUPPORT

SERVICE ENGINEERING


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Sentinel software is a bespoke lubrication management system. It is a live, robust and a secure (SSL protected) web based system.

For further information on ROCOLcare® Service Engineering and how this can help manufacturers optimise their preventativemaintenance approach so they can be 100% confident that their lubrication requirements are being carefully managed.

Introducing the new sentinel lubrication management software for ROCOLcare®. Now in a live, online web based system with many improved user benefits…

SENTINEL

There are two software packages availableSentinel Gold and Sentinel Platinum.

Sentinel Gold Sentinel Platinum

Scheduling - day to day management of all lubrication tasks

Customised Automatic Updating Programme - reminders when daily, weekly or monthly tasks are due

Archiving - offering access to a complete audit trail

Reports/KPIs - instant access to bespoke printable and online reports

All of the features that are available in the Sentinel Gold package

Enhanced functionality for ROCOLcare® Service Engineering accounts

PDA compatible



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Improves Operators awareness Lubrication is an essentialelement of the maintenance programme - this is emphasised inthe training Involving hands on learning, improving the level ofunderstanding, increasing knowledge and encouragingconfidence

Fundamentals & Importance of Lubrication

On site at ROCOL® House Training Centre or a schedule of trainingsessions off-site tailored for varying skills sets e.g. Apprentices,Fitters, Operators etc Adapts to complement existing employertraining programmes e.g. NVQ induction or TPM

Flexible Approach to Working in Partnership

Professional and highly qualified ROCOL® trainers premiumstandard of training offered to all ROCOLcare® customersIndividually tailored programmes to suit all customerrequirements ranging from “The Essential Principles ofLubrication” to “Train The Trainer” courses

Customer Commitment

TRAINING

Proactive approach to lubrication management Full or part-time serviceCompletely personalised service for individual plant requirements Mechanical fault reportsRecommendations for lubrication equipmentmodifications and installationsSuggestions/solutions on enhancements in working practices

Engineering industry expertise andon-site knowledge

ROCOL becomes a valuableresource for the engineering team

SERVICE ENGINEERING

= Best Practice lubrication, less downtime & improved efficiencies

Complete confidence that the correct lubricant is being used at the right time and in the right placePeace of mind that lubrication maintenanceprogrammes are effective

ROCOLcare® Service Engineering offers you completeconfidence that the correct lubricant is being used at the righttime and in the right place – peace of mind that yourmaintenance programme is effective.

ROCOLcare® Service Engineers provide industry expertise on-site, providing proactive solutions to allmaintenance lubrication applications.

The service begins with a detailed survey of the productionfacility. This information is entered into a software package torationalise lubricant usage by providing engineers with daily orweekly reports to ensure correct lubrication of plants andmachines at all times.

From lubrication inventory and servicing, to collecting oilsamples, recording analysis results and producing end userreports, assists ROCOLcare® customers optimise theirpreventative lubrication maintenance programme.

ROCOLcare® Service Engineers also provide ongoing technicalinput on potential breakdowns and suggestions on plantefficiency improvements as well as offering assistance/recordsduring food safety auditing.


ROCOL® House, Swillington, Leeds LS26 8BS

T +44 (0) 113 232 2600F +44 (0) 113 232 2740E [email protected]

ROCOL® is a trademark of ITW Inc.

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