robotic welding line replacement aka, continuous flow project
TRANSCRIPT
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Robotic Welding Line Replacement
Aka, Continuous Flow Project Christopher Urbane, CSCP, LSSGB
Senior Industrial Engineer, Body in White
President of APICS Roanoke
President, APICS Roanoke Chapter
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My Background… Art school – School of Visual Arts
Printing Ink Vermont Technical College
PCBA Organic Textiles Steel Fabrication
Semi Conductor Fab Manufacturing Industrial Power Supplies Potato Farming & Packing Integration and Controls
Automotive
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Positions Held… Ink Technician
Production Manager Inventory Manager
Production Scheduler Operations Consultant
LEAN Advisor
Education… LSSGB from Dartmouth College
CSCP from APICS MOST Certified
MSEM from Clarkson
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BIW 2 = Only L1 & L3
BIW 1 = Only L1, L4, L5
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3 Robots
9 Robots
BIW 2 8 Robots
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MOST
Maynard Operations Sequence Technique
PMTS - Predetermined Motion Time Sequence Sets standard time for workers to perform tasks
Used to set labor/line rates for work cells. TMU - Time Measurement Units = .036/second
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History of Time Studies• Time Study was Invented by Frederick Taylor
• Frank Gilbreth, father of motion studies.
• Mr. Gilbreths tool was a camera.
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Hand-written time study data.
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TOOLS
StandardsPro - Engineered standards development tool to create, maintain, retrieve and analyze time standards.
LeanLine Software - Design the flow of work through a process to achieve maximum throughput with minimal waste relative to the
resources expended.