robert hughes - pushing the limits of materials testing
DESCRIPTION
Robert Hughes's Engineering Research Writer of the Year presentation to the AEngD annual conference, London, on 26 November 2013TRANSCRIPT
Potential Impact:
Robert Hughes
Images courtesy of Google
Images courtesy of Google
Images courtesy of Google
Dangerous
Embarrassing
Expensive
Expensive
1. Precautionary overhaul…
2. Over engineering…
3. Finding the damage before it causes failure but without damaging the structural integrity of the component…
…Priceless (much cheaper)
…Expensive
…Expensive
• Easy• Repeatable• Sensitive
High value manufacturing items◦ Complex geometries
Sub-mm defect detection◦ Difficult materials
Higher background noise
ww
w3
.im
peri
al.ac.u
k/m
estr
uctu
ralinte
gri
ty/re
searc
h
Decision Threshold(3x Max Noise)
Position along scan axis
Ele
ctr
ical sig
nal Component Rejected
Probe
Defect
Position along scan axis
Ele
ctr
ical sig
nal
Decision Threshold(3x Max Noise)
Component Accepted
Coaxial Cable
ECT coil
“Equation of Motion”
Resonant Frequency
Increasing frequency of Operation
Decision Threshold
Near Electrical Resonance signal enhancement (NERSE)
Sub-mm Defects
@ 2.5MHz
@ NERSE(3.75 MHz)
A B C D
A B C D
Detect smaller defects
◦ Greater confidence in structural integrity
◦ Longer lifespans
◦ Greater work efficiency
◦ Redesign to save weight