robert hughes - pushing the limits of materials testing

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Potential Impact: Robert Hughes

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Robert Hughes's Engineering Research Writer of the Year presentation to the AEngD annual conference, London, on 26 November 2013

TRANSCRIPT

Page 1: Robert Hughes - pushing the limits of materials testing

Potential Impact:

Robert Hughes

Page 2: Robert Hughes - pushing the limits of materials testing

Images courtesy of Google

Page 3: Robert Hughes - pushing the limits of materials testing

Images courtesy of Google

Page 4: Robert Hughes - pushing the limits of materials testing

Images courtesy of Google

Page 5: Robert Hughes - pushing the limits of materials testing

Dangerous

Embarrassing

Expensive

Expensive

Page 6: Robert Hughes - pushing the limits of materials testing

1. Precautionary overhaul…

2. Over engineering…

3. Finding the damage before it causes failure but without damaging the structural integrity of the component…

…Priceless (much cheaper)

…Expensive

…Expensive

Page 7: Robert Hughes - pushing the limits of materials testing
Page 8: Robert Hughes - pushing the limits of materials testing

• Easy• Repeatable• Sensitive

Page 9: Robert Hughes - pushing the limits of materials testing

High value manufacturing items◦ Complex geometries

Sub-mm defect detection◦ Difficult materials

Higher background noise

ww

w3

.im

peri

al.ac.u

k/m

estr

uctu

ralinte

gri

ty/re

searc

h

Page 10: Robert Hughes - pushing the limits of materials testing

Decision Threshold(3x Max Noise)

Position along scan axis

Ele

ctr

ical sig

nal Component Rejected

Probe

Defect

Page 11: Robert Hughes - pushing the limits of materials testing

Position along scan axis

Ele

ctr

ical sig

nal

Decision Threshold(3x Max Noise)

Component Accepted

Page 12: Robert Hughes - pushing the limits of materials testing

Coaxial Cable

ECT coil

“Equation of Motion”

Resonant Frequency

Page 13: Robert Hughes - pushing the limits of materials testing

Increasing frequency of Operation

Decision Threshold

Near Electrical Resonance signal enhancement (NERSE)

Page 14: Robert Hughes - pushing the limits of materials testing

Sub-mm Defects

@ 2.5MHz

@ NERSE(3.75 MHz)

A B C D

A B C D

Page 15: Robert Hughes - pushing the limits of materials testing

Detect smaller defects

◦ Greater confidence in structural integrity

◦ Longer lifespans

◦ Greater work efficiency

◦ Redesign to save weight

Page 16: Robert Hughes - pushing the limits of materials testing