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Accession #: Dl96050157

Document #: SD-SNF-DTR-001

TitlelDesc: DEVELOPMENT TEST REPORT FOR THE HIGH PRESSURE WATER JET SYSTEM NOZZLES

THIS PAGE INTENTIONALLY LEFT BUNK

RELEASE AUTHORIZATION

Document Number: WHC-SD-SNF-DTR-001, REV 0

Development Test Report for the High Pressure Water Jet System Nozzles Document Title:

I Release Date: 9 128 195

This document was reviewed following the procedures described in WHC-CM-3-4 and is:

APPROVED FOR PUBLIC RELEASE

WHC Information Release Administration Specialist:

\/'

_- \fd( ~ /Q& 2- ,'2? Y ) Kara Broz '7

TRADEMARK DISCLAIMER. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise, does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any agency thereof or its contractors or subcontractors.

This report has been reproduced from the best available copy. Available in paper copy. this report, contact:

Printed in the United States of America. To obtain copies of

Westinghouse Hanford Company - Document Control Services P.O. Box 1970, Mailstop H6-08, Richland, WA 99352 Telephone: (509) 372-2420; Fax: (509) 376-4989

A-6001-400.2 (09194) YEF256

- .. _. ..

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_ _ . .... ,,, .

THIS PAGE INTENTIONALLY LEFT BLANK

WHC-SO-SNF-OTR-001, Rev. 0

CONTENTS

RECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . i i

. . . . . . . . . . . . . . 1.0 INTRODUCTION . . . . . 1

2.0 TEST DESCRIPTION. . . 2

3.0 TEST RESULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

4 . 0 CONCLUSIONS AND RECOMMENDATIONS . . . . . . . . . . . . . 7

5 . 0 D I S P O S I T I O N OF TEST ITEMS . . . . . . . . . . . . . . . a 6.0 REFERENCES . . . . . . . . . . . . . . . . . . . . . 9

APPENDIX I - DEVELOPMENT TEST DATA SHEETS AND LOG . . . . . . . . 1-1

APPENDIX I 1 - DEVELOPMENT TEST PLAN . . . . . . . . . . . . . . . . . . . 11-1

. . . . . . . . . . . . . . . . . .

APPENDIX I I I - STONEAGE RJV3 ROTARY WATERBLAST NOZZLES OPERATOR'S MANUAL 111-1

i

WHC-SD-SNF-DTR-001, Rev..O

DEVELOPMENT TEST REPORT FOR THE HIGH PRESSURE

WATER JET SYSTEM NOZZLES

RECOMMENDATIONS

The h i g h pressure water j e t nozzles should be conf igured f o r Acceptance Tes t i ng f o r use a t t h e K-Basins as f o l l o w s : . I n t e r i o r decontamination o f a f u e l storage c a n i s t e r , use two ( 2 )

Stoneage .047"/15" (1.1938mm/15") nozzles d e l i v e r i n g 7.5gpm/nozzle (28.38751pm/nozzle) w i t h a water pressure o f 15,OOOpsi (103,425kPa), %'I (1.27cm) nozz le o f f s e t d i s tance from t h e sur face o f t h e can is te r , and an O'Connell "T" nozz le sp in f i x t u r e . . E x t e r i o r decontamination o f a f u e l storage c a n i s t e r , use f o u r (4) N.L.B. (Nat ional L i q u i d B l a s t e r ) .033"/0' (0.8382mm/0°) nozzles d e l i v e r i n g 3.6gpm/nozzle (13.6261pm/nozzle) w i t h a water pressure o f 15,OOOpsi (103,425kPa), 2" (5.08cm) nozz le o f f s e t d i s tance from t h e surface o f t he c a n i s t e r , and two (2 ) Stoneage RJV3, Model 15K, Rotary Nozzle Heads; 180" apar t . . Canister e l e v a t i o n f o r decontamination i s (-)12'-9" (-3.89m), based on a top o f g r a t i n g e l e v a t i o n o f 0 ' -0" (Om). Th is places t h e t o p o f t h e c a n i s t e r e i g h t f e e t below t h e water surface.

ii

HHC-SO-SNF-DTR-001, Rev. 0

DEVELOPNENT TEST REPORT FOR THE HI6H PRESSURE

HATER JET SYSTEM NOZZLES

1.0 INTRODUCTION

The S c i e n t i f i c Ecology Group (SEG), i n conjunct ion w i t h t h e Spent Nuclear Fuel (SNF) Process Systems Group and the Engineer ing Test ing Laboratory (ETL), t e s t e d va r ious h i g h pressure water j e t nozzles, t o be used i n the decontaminat ion o f empty f u e l storage c a n i s t e r s i n KE-Basin. The h i g h pressure water j e t nozz le t e s t s were conducted t o i d e n t i f y optimum water pressure, water f l o w r a t e , nozz le o r i f i c e s i z e and f i x t u r e c o n f i g u r a t i o n needed t o e f f e c t i v e l y decontaminate empty f u e l storage c a n i s t e r s i n KE-Basin. Test ing was conducted i n accordance w i t h References 1 and 2. Test ing occurred from A p r i l 17 through May 31, 1995, a t t he Cold Test F a c i l i t y i n t h e ETL; B u i l d i n g 305 i n t h e 300 Area.

Resul ts o f these t e s t s w i l l be incorporated i n t o the design o f t h e c a n i s t e r Cleaning F i x t u r e , which w i l l undergo Acceptance Test ing a t t h e Cold Test F a c i l i t y i n t h e ETL p r i o r t o use a t K-Basins.

The t e s t bas in dimensions are 4.6m wide x 18.5m310ng x 4.6m deep ( 1 5 ' x 60' x 1 5 ' ) and t h e bas in conta ins approximately 390 m (100,000 ga l l ons ) o f demineral ized water. t e s t i n g was performed on t h e east s ide o f t he t e s t bas in.

The Canis ter Cleaning F i x t u r e was assembled and a l l

1

WHC-SD-SNF-DTR-001, Rev. 0

023 2 I .047/15' I Stoneage I 4 15000 7.50

Table 1

' 5


Table 2

T i p t o T i p (inches)

10%

11% 12

124

13

124 12

12

12

CANISTER EXTERIOR

Cleaning Test Time Remarks (min)

6 NE

2-3 E/NE

3-4 E

4-5 E

5-7 E 2-3 E

2-3 E

2-3 VE 2-3 E

Test Log Number

Nozzle Size and Type*

.042/15'

.035/15"

.035/15"

.035/15"

.035/15"

.032/0"

.032/0"

.033/0"

.032/0" diameter

013

014

015

016

017

018

019

020

021 =TnE

Nozzle Canister Brand Of fse t

(inches)

N.L.B. 1

N.L.B. 14

N.L.B. 2

N.L.B. 24

N.L.B. 3

N.L.B. 24

N.L.B. 2

N.L.B. 2

N.L.B. 2 ( incies)/Fan angle, 0' dc

Water Pressure

( p s i )

8500

13000

13000

13000

13000

14750

15000

15000

15000 iotes s t r a i g

Water Flow Rate

(gpm)**

12.0

14.6

14.6

14.6

14.6

13.6

13.6

14.4

13.6 t nozzle

** Total f o r f o u r Nozzle Tips E - Effect ive, NE - Not E f fec t i ve , VE - Very E f f e c t i v e (This i s based on # o f passes needed f o r cleaning.)

' 6

WHC-SO-SNF-DTR-001, Rev. 0

6.0 REFERENCES

1. WHC-SO-SNF-TP-001, Revis ion 0, K-Basins Debr i s Removal Equipment Test Plan, Westinghouse Hanford Company, Richland, Washington.

2. WHC-SD-SNF-TC-004, Revision 0, Development Test Procedure f o r H igh Pressure Water J e t System, Westinghouse Hanford Company, Richland, Washington.

9

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APPENDIX I

DEVELOPMENT TEST DATA SHEETS AND LOG

1-1

"HIS PAGE INTENTIONALLY LEITBBLANIL

..,...I _.

WHC-SO-SNF-DTR-001, Rev. 0 * TEST DATA SHEET INDEX LOG * 1-2

DEVELOPMENT TESTING

"

OTPHFwS.G4 5/1/95

A T T A C ~ N T z WHC-SD-SNF-DTR-001, Rev. 0 1-3 rl

DEVELOPMENT TEST DATA SHEET

i I G H PRESSURE WATER JET SYSTEM

JREPARED B Y : b , , l d e , - (Pr in t )

Test Log Number-

SAFETY WALK DOWN COMPLETED echnical Advisor

la te T i me Test Techni c i a n a )

r s~j-l,< ‘T- - P s s # z2*

gpm :leaning 7ressure+P%psi 1 e/.minutes Number o f Passes 6

iemarks On Cleanness dip €&’,&-

I *# a//

Single Line Sketch o f F ix ture and Control Valve Arrangement

. I1 ._

DTPHPWJ5.GA *’ “5il/95

A l l A y 2 WHC-SO-SNF-DTR-001, Rev. 0 1-6


HIGH PRESSURE WATER JET SYSTEM

PREPARED BY:& Id L,r,p (P r in t )

Test Log Number-

SAFETY WALK DOWN COMPLETED n i c a l Advisor

l a t e T i me r e s t tngineer-rd.,. Tes t Technici Test I tem G,,I c-,. Yater ia l Type+ dater Jet F i x tu re on f igura t ion Num Nozzle Size and Type .@+3//5 Control Valve Configuratioh

ax 5 36, ax 2&9 Pressure+. DO& psi C1 eani ng i me-mi nutes

iemarks On Cleanness A/8f Vrru F&&;vP 4

I4 Other Remarks&< .5 ,,+' &,'&*

SImJ K.P!m.

MA4 D L " J

Single L ine Sketch o f F i x tu re and Control Valve Arrangement

'' I' 'UTF'HWS . G4 5/1/95

WHC-SD-SNF-DTR-001, Rev. o 1-8


HIGH PRESSURE WATER JET SYSTEM Test Log Number-

PREPARED B Y : L ) A K n n r , p (Pr in t )

SAFETY WALK DOWN COMPLETED

la te rest- res t qater dater Uazzl :ontr

la te . Time Test Technici

Uazzle S ize and Type

Vessuretr;zgpo psi :leaning ime-minutes

Flow +%gpm Number o asses Y '

?emarks On Cleanness vrrll ~ # & I . P .

Single Line Sketch o f Fixture and Control Valve Arrangement m HpwFf"

HPUJSFP HPWJSSICL

I U

" "'UTPW5.W 5/1/95

. -. . . ..

WHC-SO-SNF-DTR-001, Rev. 0 1-9


fIGH PRESSURE WATER JET SYSTEM

’REPARED BY :Is,,d),l#,- ( P r i n t )

Test Log Number-

;AFETY WALK DOWN COMPLETED - hm cal Advi sor

late T i me -est tngineer&,,,,&&Kaarar Test T e c h n i c i a n b n r f ’est I tem TA,A,J

Nat7Ic R.+ffam

:ontrol V-alve Conf igurat ion ‘ F ~ I I / 4 , a /cF

)ressureSt/,oao p s i :leaning ime minutes Number F1 ow+gpm o asses qra f r r>

j i n g l e L ine Sketch o f F i x tu re and Control Valve Arrangement

...

.’ ” ’QTPHp*IS.GA 5/1/95

.

A l l A C NT 2 f WHC-SD-SNF-DTRyOO1, Rev. 0 1-11



PREPARED BY:- (Pr int)

Test Log Number-

SAFETY WALK DOWN COMPLETED hnical Advisor

Date T i me Test Engineer-,, Test Item f i e / us& 7" <,YQ Material T Y F ~ .

Test Techni c i a n a

1 5

Water Je t Fix-k, /ra,& wt /nS.rysl, Nozzle Size and Type . A U / ~ 0 Control Valve Configuratiorf GII onr., / S O # 8 ' /.r,-

Pressure- psi Cleaning ime-minutes

Remarks On Cleanness Ma+ : P k h . v c ~~

Other Remarks- .5 I f g -t.+ . a Fasf

I '&/.""I//

Single Line Sketch o f Fixture and Control Valve Arrangement

-' A' 'IITpHpuIs.GA 5/1/95

. .-

A T P 2 WHC-SD-SNF-DTR-001, Rev. 0 1-13


HIGH PRESSURE WATER JET SYSTEM Test Log N u m b e r K PREPARED B Y : m d Kdqlp (Print)

SAFETY WALK DOWN COMPLETED nical Advisor

Time Date Test Engi neerD, , , ld&

Materi a1

Control Valve

Test Technician&,; /

Remarks On Cleanness- Egpec+<p, a


WHC-SD-SNF-DTR-001, Rev. 0 . 1-14


-1IGH PRESSURE WATER JET SYSTEM

PREPARED B Y : L Id edc,p (Print)

Test Log N u m b e r a

jAFEN WALK DOWN COMPLETED

l a t e T i me res t t n g i n e e r m a q e r rest Item dater ia l dater Je t F ix tu re onfiguration Number_dNp& $, .dc . _ - rlozzle Size and T y p e - w w o :ontrol Valve Configurati

Test Technician&,; / arsdd f. e 7, </A

/J-aa& .. Jressure+m ?si :leaning ime-minutes 4

AITAC+T 2 WHC-SD-SNF-DTR-001, Rev. 0 1-15



PREPARED B Y : h Id tddCIr (Pr in t )

Test Log N u m b e r m

SAFETY WALK DOWN COMPLETED n i cal Advisor

Date T i me Test Engineer d C C r Test T e c h n i c i a n L , ; / A,.qdfl Test I t e m ~,w~ 0,rkiAP Materi a1 Type m.

Nozzle Size and Type& Control Valve Configuratl F GWv ma.; /+ Water Jet F i x g C o n f i g u r a t i o n Number 4 . k L l e C , , -

C.

P r e s s u r e y r m ?si F1 o w ' w m Cleaning i m e 6 m i n u t e s Number o e s 2 Remarks On Cleanness-' E$&;/,

a


OTPHRO5.GP.

A'TTACHM / T 2 WHC-SD-SNF-DTR-001, Rev. 0 1-17 f



PREPARED B Y : m J ( P r i n t )

Test Log Number&


Date T i me Test Engi Test I tem E , * ( ~. , ,* , t+~, O u S d e Mater i a1 Type- .

Nozzle Size and Control Valve

Test Technician&,; / axrod

Water J e t F i x t u r e Ua/arz/ps , , ~ -

Pressure-s j Flow-pm Cleaning 1me3+a r / minutes Number o asses 2

p Y 9 3 a f Remarks On Cleanness- E.&&,'oe

Sing le L ine Sketch of F i x t u r e and Control Valve Arrangement

4 ... . -?

WHC-SD-SNF-DTR-001, Rev. 0 1-16



PREPARED BY:- ( P r i n t )


SAFETY WALK DOWN COMPLETED n i ca l Advisor

l a t e T i me r e s t EngineerD,,,ldqrr Test I tem E,@I m c C p A0

q a t e r i a l Type dater J e t F i x a n f i g u r a t i o n Number- d'&s i o z z l e Size and T y p e , S :ontrol Valve Conf igurat io &- &w$&. / 3 ~ ~ , * ,guF

Test Technician- / aF,.a,,

_ _

J r e s s u r e e s i F1 o w 4 p m :leaning im =minutes Number o asses 2

@#* 4I ternarks On Cleanness-

j i n g l e L ine Sketch o f F i x t u r e and Control Valve Arrangement

~

Sign O f f s k Signature Date.



HIGH PRESSURE WATER JET SYSTEM Test Log N u m b e r a

SAFETY WALK DOWN COMPLETED n i cal Advisor

- Date Ti me Test t n g i n e e r A , vMslr Test Technician&,,; / d*c,,d Test Item F ; , ~ I ca~+,,. nl+;dc Material fyp Water Jet F i Nozzle Size and Type Control Valve Conf ig

_ -

Pressure+si F1 o w w p m C1 e a n i n g 1 megtdrninutes Number o asses 2

Remarks On Cleanness- a EA!&&P

Other Remarks&,& 3" +>- v , a I I .C P~, , , '&.~ L;Lnnlht Patt-ep / Y ' S a r n m . pcr-Zy/,d.-+ .+ Y.4&akTpr -. -




PREPARED B Y : m d +(,dclp (Print)


Date T i me Test Engineer- Test T e c h n i c i a n U q a , , Test I tem F; , * [ Mater ia l T y p e 4 .

Nozzle Size and Control Valve

P r e s s u r e l ~ j k 7 ~ n ?si Cleaning i e u m i n u t e s Number o asses 2

Test Log Number&

n i c a l Advisor

C h P

Water J e t F i x t u r e on f igura t ion Number Y #-le$ -

-

F1 ow+gpm

Remarks On Cleanness- €&+I>@

Other Remarks&,&$ 2.5*+,&1 > Lleanritg ,%ftcr.n ill' a m a i n p e i - c y l l h B r r 4

N.L.qps - - .

,C Pm,'&~

Sing le L ine Sketch o f F i x t u r e and Control Valve Arrangement

,

P

ATACHKNT 2

-~ ~~ ~

Sign Offs


Signature Date L . -

f 1-23



PREPARED B Y : h Id &dc.c (Print)



Date Ti me Test Engineer-,- . Test Technician&,; / rw,-dd Test Item c d r &&,d# Materi a1 Type

Nozzle Size a n d Type Control Valve Configuratio Water Jet Fix&nfiguratioq Number g h z l e ~ , . -

Number F1 ow+gpm o asses 2 PressurefSgab ?si Cleaning ime2feFmi nutes

Remarks On Cleanness-


Witness ( i f required) J L k . 7 t -

,

Test Technician (305 Bldg.)

- --, , . , . . . ., , . . . ..s. . . . ~ -, ~ L...

, . . ATTACHMEKT 2 WHC-SD-SNF-OTR-001; Rev. 0 . .

1-24


HIGH PRESSURE WATER JET SYSTEM Test Log N u m b e r a

PREPARED B Y : L Id tddr,, (Print)

SAFETY WALK DOWN COMPLmD n i cal Advisor

Date T i me Test t n g i f l e e r m i d < , , . Test I tem .GD 1 c c Materi a1 Type

Test Technician&,,,; / r * C d ~

. _. .

Number F1 ow=+gpm OT asses 9 Pressure7/<m ?si Cleaning i m e A m i n u t e s

I

." .. m." 11 . .


APPENDIX II

DEVELOPMENT TEST PLAN

11-1

7-. 7T-

WHC-SDiSNF-DTR-001, Rev. 0 11-2

3. F r a r (Orlglmtlng Organiratlm)

SNF K Basins P r o j e c t s

Jeremy B. C r y s t a l 6. Cow. h r . :

PwlofJ-

1 . c ~ ~ 161 593 JUN 6 199m GlNEERlNG DATA TRANSMllTAL **q

- z ~~

4. R e l a t d €QT No.:

N/A

N/A

High Pressure Water Jet

7. Purchaae Order NO.:

9. Ewlp./C.apment no.:

10. Jy.tWBldg./Facl I lty:

v

2. To: (R.ceIvlng Organlzatlm)

SNF K Basins P r o j e c t s

SNF/K Basins P r o j e c t s

Please review f o r approval .

5. Proj./Prog./Dept./Dlv.:

(1. Oriplnator R a r k s :

305/300

N/A

NIA

5/24/95

11. Receiver R a r k s : 12. Major Aam. Dug. No.:

13. Permlt/Permit Appllcatim NO.:

14. R w l r e d ~ e s p m i e Date:

DATA TRANSWlTTED I ( F ) ( G ) (H, ( 1 ) . 15. A Q P ~ V ~ Reamon orltjc R.c.ir Ddg- nmr hn.- DISQG- Dispo.

mmai .nbn .aion

er 1.3, ".tor IEI lltk or Oowrktlon of 0.t. Tmwnllmd

IAI IC1 ID1 Sh..( R.V. *em . in) D ~ D ~ M ~ V D W ~ ~ NO.

NO. Na. NO.

1 WHC-SD-SNF-TC-004 0 Development Test QS Procedure f o r High Pressure Water J e t System

I

8 0 7 4 0 4 1 7 2 - 1 I07190

4 ..-+

SUPPORTING DOCUMENT

..


I

2. Ti t l .

Development Test Procedure High Pressure Water Jet System 5. KW Uord. . .

b u e \ o i b e d +<st, k - b s i N , b ~ b f i ~ , \)ecoht qmihmt;on

diqh qressrrc us iw j e i ,

(JW blb/qS)

1. Abstract

4. R e v NO.

WC-SO-SNF-TC-004

6. Author . N-: J. 6. Crystal

OrganizatimlCharge Code 2GOO01LD24c

Test procedure for developmental testing of High Pressure Water Jet System.

RELEASE STAMP 8 .

OFFICIAL RELEASE I BY WHC I DATE JUN 6 1995 1 @ % * I 7 j

A-6400-073 (08194) UEF124

'. -?

WHC-SO-SNF- -004, Rev. 0 r / WHC-SO-SNF-DTR-001, Rev. 0 11-5

' Table o f Contents

1 1.0 TEST ITEM IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . 2.0 GENERAL,DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 1

1 2.1 TEST OBJECTIVES . . . . . . . . . . . . . . . . . . . . . . . . 2 2.2TESTMETHOD . . . . . . . . . . . . . . . . . . . . . . . . . .

3.0 TEST CONDITION LIMITS . . . . . . . . . . . . . . . . . . . . . . . . 2 ' 3.1 FIXTURE DESIGN CRITERIA . . . . . . . . . . . . . . . . . . . . . 3

4.0 INSTRUMENTS AND CALIBRATION . . . . . . . . . . . . . . . . . . . . . 3

5.0 FACILITIES, EQUIPMENT AND MATERIALS . . . . . . . . . . . . . . . . . 3 5.1 FACILITIES . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5.2 EOUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

6.0 OPERATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . 4

7.0 MAINTENANCE AND FAILURES . . . . . . . . . . . . . . . . . . : . . . . . . . . . . . . . . . e . . 4

8 .0TESTDATA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 8.1 TEST GOAL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

9.0 PERSONNEL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . 6 9.1 Qual i f i c a t i o n s / T r a i n i n q . . . . . . . . . . . . . . . . . . . 6 ' -

6 9.2 esoons ib i l i t i es . . . . . . . . . . . . . . . . . . . . . . 6 9.2.1 Test Tech n i c i a u . . . . . . . . . . . . . . . . . . . .

9.2.2 WHC Test Ena i n e e r : . . . . :. . . . . . . . , . . . . 6 9.2.3 SEG Techn i c a l Ad v i s o r ' . . . . . . . . . . .' . . . . . . 6

10.0 WITNESSES . . . . . . . . . . . . . . . . . . . . . : . . . . . . . 6

7 11.0 TEST EXECUTION . . . ' . . . . . . . . . . . . . . . . . . . . . . . . 7 . 11.1 Safetv Meetinq . . . . . . . . . . . . . . . . . . . . . . . .

11.2 Safetv Walk D o w n . . . . . . . . . i . . . . . . . . . , . . . . 7 11.3 Mate r J e t F i x tu re Conf iaurat i o n . . . . . . . . . . . . . . . 7

7 11.3.1Purpose . . . . : . . . . . . . . . . . . . . . . . . 7

1 1 . 5 m . . . . . . . . . . . . . . . . . ' . . . . . . . . . . . 7

12.0 TEST STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

13.0 DISPOSITION OF TEST ITEM . . . . . . . . . . . . . . . . . , . . . . 8

14.0 DATA SHEETS . . . . . . . . . . . . . . . . . . : . . . . . . . . . 8

11.4- . . i . . . . . . . . . . . . . . . . . . . . . . . . .

ATTACHMENT A - SAFETY CHECKLIST . . . . . . . . . . , . . . . . . . . . . . A-1

ATTACHMENT B - DEVELOPMENT TEST DATA SHEET . . . . . . . . . . . . . . . B-1

ATTACHMENT C - DEVELOPMENT TEST DATA SHEET INDEX LOG . . . . . . . . . .. c-1

J

. ... \


DEVELOPMENT' TEST PROCEDURE. HIGH PRESSURE HATER JET SYSTEM

1.0 TEST ITEH IDENTIFICATION

Development testing will be performed on the water jet cleaning fixture to determine the most effective arrangement of water jet nozzles to remove contamination from the surfaces of canisters and other debris.

The following debris may be stained with dye to simulate surface contaminates: Mark 0, Mark I, and Mark I1 Fuel Storage Canisters (both stainless steel and aluminum), pipe of various size, (steel, stainless, carbon steel and aluminum). Carbon steel and stainless steel plate, channel, angle, I-beam and other surfaces, specifically based on the Scientific Ecology Group (SEG) inventory and observations of debris within the basin.

NOTE: The dye to be used i s SLIDE e Thin-Line Layout Blue

2.0 GENERAL DESCRIPTION

.The overall objective of the development test is to develop and demonstrate a combined system. This includes associated tools and equipment to perform - cleaning of canisters and other debris in the 105 K East (KE) Basin. The development testing shall achieve optimum reduction in the level of contamination/dose rate on debris, prior to removal from the basin and packaging for disposal. Repetitive tests may be necessary to achieve proper configuration and process control steps for the operations procedure for use at K Basins.

This development test procedure will define the performance testing o f the High Pressure Water Jet System (HPWJS) fixture(s). This procedure will provide guidelines and instructions to control and evaluate the most effective arrangement of water jets for removing the contaminated surface layer from canisters and other debris presently identified in the KE Basin. Additionally, the desired result will be to deliver to K Basins a thoroughly tested and proven method for under water decontamination and dose reduction.

2.1 TEST OBJECTIVES

Uti1 izing the HPWJS connected to specially designed water jet fixture head(s) : . .

Clean surfaces of canisters coated with simulated contamination ensure the most safe and efficient process.

Demonstrate a simulated controlled radiological environment for the decontamination of canisters, equipment and miscellaneous materials under water with minimal water surface disturbance.

SLIDE is a Registered Trademark of Percy Arms, Inc.

.,,*,.. . .

WHC-SO-SNF-DTR-001; Rev. 0 11- 12

11 .O TEST EXECUTION

11.1 Safe tv Meeting

A pre-job safety meeting will be conducted with test personnel prior to starting acceptance testing.

11.2 Safety Walk Down

A Pre-test safety walk down will be performed by the SEG Technical Advisor and the 305 Facility Test Technician prior to starting and running each test configuration.

11.3 Water Jet Fixture Confiwration

The water jet fixture shall be developed from the test configuration after the development test goal is achieved.

11.3.1 Purpose

This testing shall be documented by recording development test data. The steps may be reordered to provide the most efficient process. The Development Test Data Sheets (Attachment B) will be utilized to record specific test information. The water jet fixture/heads and associated support equipment configurations shall be recorded for each test using a single line sketch. The water pressures and water flows for each test configuration along with nozzJe size, type and arrangement shall be recorded. Manifolds, control valve type and hose arrangement will also be included and recorded in the sketch.

-

11.4 ScoDe Develop the most efficient configuration of fixtures for cleaning the simulated surface contamination under water. The testing is to be performed on each of the debris type of materials identified with varied configurations of the water jet fixtures and heads.

11.5

The operations procedure for the HPWJS shall be utilized in conjunction with this test procedure. This skid mounted pump system provides water at various pressures and flow rates. The high pressure hose will be connected through a manifold to two foot control valves. High pressure hose/pipe will be connected to the underwater jet fixtures from the foot control valves.

Special handling tools and equipment will be used for positioning and manipulating of the debris to and through $he cleaning water jet fixture. These fixtures may be supported from the hand rail of the test basin. A crane or jib may be used to manipulate the large items (canisters).

f

WHC-SD-SNF-DTR-OO~, Rev. 0 11-13

12.0 TEST STEPS

12.1

12.2 Place the test material into the test basin.

12.3 Start-up the HPWJS following the detailed steps in the HPWJS Operations

12.4 Control flow to the fixture by operating the foot control valve(s).

12.5 Position and manipulate the test material and/or the cleaning fixture to clean until the surface of the material appears to be clean with at least 80% of the dye coating removed.

Connect hoses and place the water jet fixture into the test basin.

Procedure.

12.6 Time the cleaning duration and count the number of passes.

12.7 Remove item from the water and inspect.

12.8 Document level of "decontamination" on the Test Data Sheet as a percentage of paint/dye removed from the surface of the debris test item.

12.9 Repeat steps 11.2.1 through 11.2.8 as necessary.

13.0 DISPOSITION OF TEST ITEM

Save for reuse in future testing.

14.0 DATA SHEETS

Data will be recorded on the Development Test Data Sheet. An SEG Technical Advisor is responsible for initially filling out the Test Data Sheet. It is the responsibility of the SEG Technical Advisor to maintain the test records and a daily shift log of development test activities.

A Test Data Sheet Index Log (Attachment-C) shall also be maintained by the SEG Technical Advisor starting with number 001. Test data shall be forwarded to the WHC Project Engineer for storage and control of official release as deemed necessary.

WHC-SO-SNF-T i"";

ATTACHMENT B


WHC-SO-SNF-OTR-001, Rev. 0 11-17


Sign Offs Signature

Witness (i f required)

Test Technician (305 Bldg.)

SEG Technical Advisor



Date

11 PREPARED BY: ( P r i n t )

Test Log Number

11 SAFETY WALK DOWN COMPLETED Signature o f SEG T echnical Advisor

Date Time Test Engineer Test Technician Test I tem Materi a1 Type Water J e t F i x t u r e Conf igurat ion Number Nozzle Size and Type Control Valve Conf igurat ion

Pressure ps i Cleaning Time minutes

F1 ow 9.p.m. Number o f Passes

Remarks On Cleanness

Other Remarks

Sing le L ine Sketch o f F i x t u r e and Control Valve Arrangement


ATTACHMENT C * DEVELOPMENT TEST DATA SHEET INDEX LOG *

012

013

014

015

016

017

018


APPENDIX Ill

STONEAGE RJV3 ROTARY WATERBLAST NOZZLES OPERATOR’S MANUAL

.... , .”

THIS PAGE INTENTIONALLY LEFT BLANK

WHC-SO-SNF-DTR-001, REV. 0 I I I.-4

TABLE OF CONTENTS

1 .o lNTRoDUCTl0N

2.0 GENERALDESCRlPnON

3.0 SAFEP/ WARNING

4.0 PARTS UST

5.0 ASSEMBLY DRAWING

6.0 MAINTENANCE

7.0 WARRANTY

A

APPENDIX

VlSC FLUID MATERIAL DATA SHEET

4.0 Parts List

"'X"" indicates jet angle of head. 1 " P indicates 114 npt port : I 1 "K" indicates O-ring seal

I

WHC-SD-SNF-DTR-001, REV. 0 RJV3 Rotary Nozzle 111-10

! : i

WHC-SD-SNF-DTR-001. REV. 0

6.0' - >

111-12

There are two important items in maintaining the swivel. First, always operate within the designed torqudspeed range. Operating at higher rotation rates is detrimental to the swivel components and will reduce their useful life. Second, keep the swivel full of viscous fluid. The viscous fluid provides bearing lubrication as well as torque drag. An insufficient supply of fluid will cause the swivel to lose it's ability to govern rotation rate and cause excessive seal and bearing wear. Water in the viscous fluid will also ruin the speed control. If water is suspected to be in or found in the v iscous fluid, replace It immediately to prevent the bearings f rom being damaged by corrosion.

The single high pressure plastic seal (12) is spring loaded to ride against a floating brass seat (1 1). During high pressure operation, the seal is pressed against the seat and the seat is pressed against the inlet nut by water pressure. The high pressure seal has a lip on one end that is colored blue, When installing, the blue lip end should go into the shaft recess first and ride against the spring. The brass seat has a beveled end which faces the nut and a flat end. colored blue, which faces the seal. /

NOTE: The blue end of both the seal and the seat faces downstream.

WATER FLOW

W Z S E A T (RJ 11) (brass)

(RJ 12)

I 1 t5j- 'COIL SPRING (RJ 13)

SHAFT (RJ01) 't

Figure 3. High Pressure Seal Components

6,l HIGH PRESSyaE SFAl MA- WHC-SD-SNF-DTR-001, REV. 0 111-13

1 .

2 .

3 .

4 .

5 .

6.

Disconnect the swivel from the inlet line. Be sure to use the wrench flats on the inlet nut. Do not hold the body to remove the inlet line.

Position the swivel with the inlet up, this will keep the viscous fluid in the swivel (If a vise is used to hold the body, clamp the wrench flats in the jaws, Do not clamp or strike the round portion of the body).

The seal seat (11) and high pressure seal (12) can be lifted out of the shaft end for servicing. Compare the used seal with a new one. Replace if more than 50% is consumed, or if otherwise defective. Check the seat OD. and replace it if it is smaller than, .308". Also check to see if the shaft bore is worn where the seal fits. Consider replacing if it is larger than ,318 I.D.

The fluid level can also be checked at this time. Examine to see if water has mixed with the fluid, replace if necessary. Add enough viscous fluid to the open cavity to completely cover the washer (15s) .

Install the seal (12) into the shaft with the blue end towards the spring. Set the blue end of the seat ( I 1) on the seal, make sure at least half of the seat is sticking out of the shaft.

Be sure the body and nut threads are clean. Apply anti-seize compound to the threads. Thread nut (02-S) into the body slowly this allows air and excess fluid to escape through the weep port. Continue threading until nut shoulders on body.

5.2 SWIVEL DISASSEMBLY

1 . Unscrew the inlet nut (02-S). Lift out the washer (15-S), wave spring (14), seat (11). seal (12) and spring (13).

Push the shaft (0l)and bearings (07, 09) out the open end of the body.

Gently press the bearings (07, 09) off the shaft. Be careful, the angular contact bearing (07) will come apart if the outer race is heavily forced. Be careful not lo scar the outside of the rotor, it has a very close fit to the inside of the body and any raised burrs could cause rotation problems.

The piston can be removed by pushing out through the open end of body, or by removing the retaining ring (32).

2 .

3 .

4.

5 . The shaft seals (IO, 29) can be removed by prying out. This usually damages the seals and new ones will be required.

WHC-SO-SNF-DTR-001, REV. 0 111-14

1

2

3

4

5 .

6 .

7 .

0 .

9 .

10.

1 1 .

1 2 .

1 3 .

1 4 .

Clean all parts of did and contaminants.

Press a piston shaft seal (29) in the piston (28). The flat side goes in first with cup side out. (See figure 4) Press a shaft seal (1 0) into the nut. The cup side goes in first with the flat side out. (See figure 6)

Place an 0-Ring (30) around the piston (28). Press the piston (28) into the body seal first, past the retaining ring groove. Install the retaining ring (32). With a screwdriver, pry the exposed lip of the piston (28) back so that the piston rests against the retaining ring (32).

Place an angular bearing (07) on to the threaded end of the shaft. It is important that this bearing be installed so that the thicker end of the outside race will face the piston. (See figure 5.)

Press the ball bearing (09) on the other end of the shaft.

While holding the lip of the piston (28) with a screwdriver, insert the fill tube (64) through the piston shaft seal (29) in the body so the tube sticks through about 1 inch. Pour viscous fluid (48) into the body around the fill tube (64) approximately 3/4 inch deep. (See figure 4)

Smear some viscous fluid into the grooves on the outside of the shaft. Gently slide the shaft assembly into the body. The bearings 8 rotor should displace the fluid, push the fill tube out and stop against the shoulder of the body. The fill tube (64) is no longer needed. (See figure 5)

Spin the shaft by hand to help remove any air bubbles which may be in the fluid.

Lay a wave spring (14) and washer (15s) in place.

There should be enough viscous fluid in the body to cover the washer (15s) 1/16". If not, add more. (See figure 6)

Insert the spring (13), seal (12), and seat (11) into the shaft end. Be sure to push the blue ends in first, refer to section 6.0.

Be sure the body and nut threads are clean and undamaged. Apply anti-seize compound to the threads and install O-ring (08). With port plug (26) removed, thread nut (02-5) into the body. Allow air and excess fluid to escape through the bleed port and mntinue threading until nut shoulders on body, tighten the nut.

Install the weep seal (21-S) so the flap is facing the weep holes. (See assembly drawing).

Rotate the shaft (01) to check that i t turns smoothly.

Figure 4. Install piston assembly, insert fill tube and fill with viscous fluid as shown.

9/93, RJV

Figure 5. Insert shaft assembly. W rn <

DUnANGO, COL OHADD

WHC-SO-SNF-DTR-001, REV. 0 1 1 1 - 1 7

§.4 TROUBLESHOOTING GU IDE

SYMPTOM

Leaks out weep holes

PROBLEM

1. Worn H.P. Seal 2. Worn seat 3. Worn inlet nut

Seals wear out too quickly 1. Worn out seat

2. Rough shaft finish

3. Shaft ID worn

Water found in viscous fluid 1. Operated with H.P. seal leaking badly

2. Worn shaft seal

Shaft won't rotate

Head spins too fast

Shaft wobbles

SOLUTION

1. Replace seal (1 2) 2. Replace seat (11) 3. Repair or replace nut (02)

1. Replace if smaller than .308 diameter.

2. Polish shaft ID with clean 600 grit paper or replace.

3. Replace if larger than ,318 0.

1. Replace seal (12)

2. Replace seal (IO)

1. Not enough jet torque 1. Test by hand, if ok check noulelhead chart

2. Bad bearings 2. Replace bearing (07 & 09) 3. .Internal damage 3. Inspect arid repair 4. Clamped in rotor area 4. Move clamp

1. Too much power for head design

2. Low or empty on viscous fluid

3. Water in viscous fluid

1. Bearings are worn 2. Shaft is worn

1. Reduce power or correct head design

2. Refill visc:ous fluid

3. Clean and refill

1. Replace bearing (07 & 09) 2. Replace bearings and

shaft (0'1)

WHC-SO-SNF-DTR-001, REV. 0 111-18

7.0 L IMITED WARRANTY

StoneAge, Inc. warrants to the extent herein provided the products of its own manufacture against defects in material and workmanship under normal use and sewice for which the products were designed for a period of six (6) months after shipment from the factory. If such products should fail through defect in workmanship or material and specific 'written notice of failure is made within six (6) months after date of shipment from the factory, StoneAge, Inc. will either repair or replace any such items, F.O.B. its factory without charge. StoneAge. Inc. shall not be liable tor expense incurred in repairs or alterations made outside the factory without the proper and prior authorization. StoneAge, Inc. shall have the option of requiring the return of the defective products to its factory, with transportation charges prepaid, to establish the claim. StoneAge, Inc. shall in no event be held liable for damages or delay resulting from or arising out of defective products nor for consequential damages of otherwise except for repair or replacement of items of defective material or workmanship asforesaid.

THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES =PRESSED OR IMPLIED INCLUDING THE WARRAMIES OF MERCWTABIUTY AND FITNESS FOR USE AND NEITHER ASSUMES, NOR AUTHORIZES ANY PERSON TO ASSUME FOR STONEAGE INC. ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF ITS PRODUCTS. THIS WARRANTY SHALL NOT APPLY TO PRODUCTS OR ANY PARTS THEREOF WHICH HAVE BEEN SUBJECT TO ACCIDEM. NEGLIGENCE. ALTERATION, ABUSE, OR MISUSE. STONEAGE, INC. MAKES NO W A R W WHATSOEVER IN RESPECTTO ACCESSORIES, PARTS OR PROOUCTSNOT MPAUFACTURED BY STONEAGE INC.

IdHC.-SD-ShlF-DTR-COI., '31-V. 1.1 111-20 OSi Spedatties. Inc.

MATERIAL SAFETY DATA SHEET

I . IDENTIFICATION

CHEMICAL N A M E Polydirnsrhylsiloxane

CHEMICAL FAMILY: Organoulicons Fluid

FORMULA: IICH312SiOlx

MOLECUUR WEIGHT: ?olymsr

SYNONYMS: NO"*

CAS U AND NAME: 63148-62.9 Siloxanes and Sdiconss. di-msrhyi

I I . PHYSICAL DATA(Dete-ed on Typical Mater ia l )

BOILING WINT. 760 mrn Hg: Polymer > 200'C

SPECIFIC GRAVIlY(H20 = 1 I: 0.97 @ 25i25.C

FREEZING POINT <-2S'C

VAPOR PRESSURE AT 2O'C. Cl mmHg

Col*riaht 1993 os S p X i a I t k Irr. D l E R G N C Y PHONE ?N;MBERs: I-SMLUCC-KELP W E R AVqrUBLE AT ALL TIMEn OR (304) 744-3487

- os Spdnl t ia . Inc.

39 Old RidseaUr Rosd. Danbury. CT 06810-SlZl

PRODUCT NAME: L4I500 WHC-SD-SNF-DTR-001, EEV. 0 PAGE 111-21

VAPOR DENSITY fAlR - 11: > 1

N A W R A T l O N RATE lBuWl Acetate = 1 I: C 1

SOLUBILITY IN WATER by wc Inaolubla -

APPEARANCE TrerPolrent colorlas

ODOR: Mild

PHYSICAL STATE: Liquid

111. INGREDIENTS

% MATERIAL CAS# M W S U A E UMlT - 100 PolWimsWsiloxena 63148-62-9 None established

Soa Sacnon X for chaicala appaanng on Fdaral or State Righx-To-Know lism.

~

IV. FlRE AND EXPLOSION HAZARD DATA

FLASH W I N T k m mathcd(a)): > W F PemkvManam Closed Cup A S T M D 93

FlAMMABLE LIMITS IN AIR LOWER: Not datenmnsd. % b y volume: UPPER: Not darsnnined.

SPECIAL FIRE FlGHTlNG PROCEDURES: DO not direct a soli straam of warm or foam into hot. burnine ~oals: thim ..

msy cause frothing and increase fire intensity. Use sdf-contained brmarhing apparaws when figlning firm in enclosed amas.

EXTINGUISHING MEDIA: Apply alcohol-we or all-purpose-we foam by msnufscrurefs recommended techrnwas for largo firsa. Usa camon dioxide or dry chemcai media for small fires.

UNUSUAL FIRE AND ~

MPtOSlON HAZARDS: This matanal may produce a flosang firo hazard.

PFMOUCT NAME: L451500 WHC-SD-SNF-DTR-001, REV. 0 PAGE 6 111-23

Superfund Amendmenrs an0 Reaurnonzarlon ACT of 1986 (SARA) Title 111 ragurrn submtsuon or anmd r-ns of re1e-e of toxic c h m d s that appear an 44 CFR 372 Ifor SARA 3131. Tlns lntormmon must be indudm !n a1 MSOSs uln are c o o ~ a and asmburm for rkl¶ rnnenal.

bmponenrs p r a e m in tkls product at a l e d w h c h could rewire repornng under the stalum are: NONE ***. ....

Toxic Subsrances Canrrol A m ITSCAl STATUS: The mgreadlenrr of tms preauct are on the TSCA mventow.

STATE RIGHT-TO-KNOW

CAUFORNIA Proposinon 65 Thhls prmuct comaom no Iewls of listad rubnances. wheh the State of Califorme has found 10 cause cancer. b i d d s f s c u or other IeProduCove harm. w h c h would reautre e wamng under ?he n m t e .

MASSACHUSEm RighI-To-Know. Substance b s t IMSU Hezardous Substances and ExVaordlnanlV Hazardous Substances on Ihe MSL must be tdemfied when present 'n products.

Cornponenu presam In thm product at a levd whch could require rapornng under the stenne are NONE * * - * ....

PENNSYLVANIA Right-to-Know. Hazardous Substance bst Hazardous Substances end Spec~al Hazardous Substances on the bsr must be idanofied when present In products.

Components present !n this prDduct at a level whtch could reautre repomng under the 9tame are: NONE * * - * ...e

CALIFORNIA SCAQMD RULE 443.1 VOC'S: -

Volaols Organic Compmams IVOC's1 - Subitancas with vapor pressure of - > 0.5 mmHg et 104'C 1219.2'fl.

This product conrams 0.00 glliter VOC's and 0.00 gllirar VOC's iless water and exempt ComaouMst.

OTHER REGUUTORY INFORMATION: €PA Hazard Categonos: Nons

NOTE - The opinions axpres8ed herein are those of qualified emans within OSi Spaciddas. We beiieve that the infor- maoon contained harain os cumant as of the dme of this Mmanai SafeN Dam S h w t . Sinca the use of this informanon and the condidona of rtts use of the PrDdUCt are not under the COnIrol of OSi Spscialoes. i c is the u s d s obligmion to datermine ma conditions of safe use of the product.

Secdon IX REVISED SECTIONS:

PRODUCT: 01080 F NUMBER SO2740

WHC-SO-SNF-DTR-001, REV. 0 I 11-24

SERVICE BULLETIN Jailua?y =laas

Improved Seat Design for BJV, SG, RJV3

A recent design change has been made to the high pressure seat used in several models of swivels. The change is to use a carbide seat instead of brass. This change will be effective with swivels shipped begining in January 1995. The carbide seat offers several advantages over brass. It is harder, smoother, and keeps an edge longer. The carbide seat is more expensive than the brass, but it will pay for itself quickly. High pressure seals will last longer running against the carbide seat.

1. The new seat design is completely interchangeable with the earlier brass style. No changes are required other than to swap the brass out for the new carbide style.

2. The benefits to this design change are; longer lasting seal life and less maintenance.

3. The new carbide seat will come standard in the BJV, SG-P8 , SG-P12 , SG- A l 2 . and RJV3.

4. All service kits for the swivels affected will have the carbide seat included, begining in January also.

5. Brass seats will continue to be used in the BJV-M, SG-P12-M, and RJV.

Old Part

B J 11 Seat, Brass RJ 11-K Seat, Brass

New Part

B J 11-C Seat, Carbide R J 11-KC Seat, Carbide

Please consult StoneAge or your distributor if you have any questions

54 GIRARD ST. BOX 2907 DURANGO, CO 81302 (303) 259-2869

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