riyada-ipc. the art of anticorrosion
DESCRIPTION
Presentantion booklet of the Ryada-IPC companyTRANSCRIPT
since 1992
r i ya d a - i P CT h e A r t O f A n t i c o r r o s i o n
riyada-iPC. The art of anticorrosionDesign & Typography:© ARCHITEQUE
© IPC ® Industrial Protective Coatings All Rights Reserved.2010
5 A b o u t R I YA D A - I P C
7 R I YA D A - I P C A p p r o a c h
9 R I YA D A - I P C S e r v i ce s
11 H i s t o r y
13 B e i n g A Pi o n e e r
15 B e i n g C o m p e t i t i v e
17 We Pr o v i d e T h e Q u a l i t y
19 L a b o r Pr o t e c t i o n A n d H S S E
21 G e o g ra p h y O f O u r Pr o j e c t s
27 O u r Te a m
29 O u r E q u i p m e n t
31 O u r C u s t o m e r s
The arT of anTiCorrosion
5 A b o u t R I YA D A - I P C
7 R I YA D A - I P C A p p r o a c h
9 R I YA D A - I P C S e r v i ce s
11 H i s t o r y
13 B e i n g A Pi o n e e r
15 B e i n g C o m p e t i t i v e
17 We Pr o v i d e T h e Q u a l i t y
19 L a b o r Pr o t e c t i o n A n d H S S E
21 G e o g ra p h y O f O u r Pr o j e c t s
27 O u r Te a m
29 O u r E q u i p m e n t
31 O u r C u s t o m e r s
0 3
Ind
ex
…“Company IPC works efficiently and successfully coordinates the activities
at the various areas.”…
(Bouygues Offshore)
…“Company IPC… all activities have been performed in accordance with project requirements, following
the schedule with observance of the safety rules.”…
(Fluor Daniel Eurasia)
aBoUT riyada-iPC
RIYADA-IPC is a professional company in corrosion protection, fire protection and related services for all industries in compliance with the international quality standards.
Knowledge of international and local markets
Financial stability
Technical capabilities
Many years’ experience
Personnel qualification
Uncompromising following safety standards
and
S e v e r e c o n fo r m i t y t o q u a l i t y s t a n d a rd s requirements
make RIYADA-IPC successfully developing international contractor.
0 5
Ab
ou
t R
iya
da
-IP
C
…“ Company IPC has successfully finished all works and demonstrated excellent qualities in the following areas of work:
cooperation with the goals set forth by the consortium;Excellent quality; All schedule milestones were met or exceeded;
Owns good industrial equipment.”…
(Chicago Bridge & Iron)
…“Quality conscious IPC employees strictly follow ISO 9001 and rec-ommendations of the paint manufacturer. …on multiple occasions we
produced joint guarantees.”…
(Hempel)
r i y a d a - i P C a P P r o a C h
We offer our customers a single-point responsibility for corrosion protection, fire protection and related services.
This approach and effective use of our resources enables us to:
p r o v i d e a w i d e r a n g e o f s e r v i c e s •and technologies
shorten the schedule of project execution•
efficiently manage costs •
control the work quality •
provide guarantees for our work as required •by the industry
minimize the customer’s risks•
maintain excellent safety records.•
As a result our customers avoid excess of equipment in the site, delays in the agreed schedule, cost increase, HSSE coordination and other potential problems which often occur when using multiple subcontractors.
0 7
Riy
ad
a-I
PC
Ap
pro
ac
h
We always meet the schedule.
r iyada-iPC serViCes
Wide range of services we offer:
Sand and grid blasting of steel •and concrete structures
Application of anticorrosion •and or fire protection systems
Chemical treatment of surfaces •
Cleaning of surfaces using •ultra-high-pressure water jetting (over 2500 bar)
Cutting or demolition with •ultra-high-pressure water jetting
Mothballing with inert gases•
Oil sludge removal, further partial recovery •(about 30%) of marketable hydrocarbons and degassing of the tanks (if necessary)
Consulting at the design and erection stages•
Survey of anticorrosion protection •condition and level of corrosion of the customers’ equipment and facilities
enables our spec ialist s to select the most appropriate method or combination of methods for surface preparation to ensure the required quality and the most cost effective Project Execution Plan.
0 9
Riy
ad
a-I
PC
Se
rvic
es
hisTory
We started-up as an industrial corrosion protection company in ship-repair and ship-buildings yards of Finland, Lithuania, Latvia and Estonia.
Positive feedback from the most demanding industry to anticorrosion protection allowed our expansion into other industries. In 1992 we signed our first contracts with power plants and since 1993 we have started working in oil and gas industry. The largest projects are:
Tank farm at Klaipedos Nafta terminal (Lithuania, 1998)•
Tank farm, shore facilities, pump stations and transfer pipelines •of Caspian Pipeline Consortium (Russia, 2001-2002)
Reconstruction of aluminum oxide plant (Iran, 2001)•
Tank farm and battery and process pipelines of crude oil •storage facilities “Grushevaya” (Russia, 2002, 2007)
Tank farm and pipelines of Sosnogorsky gas processing plant •(Russia, 2004-2005)
Tank farm at the main oil pump station “Taishet” of the pipeline •system “East Siberia – Pacific Ocean” (Russia, 2007-2008)
Pipe racks and pipelines of Nizhnekamsk Nefteorgsintez, petrochemical •plant capacity is 12 mln. tons per year (Russia, 2009-2012)
Tank plant at oil refinery Bosansky Brod (Bosnia and Herzegovina, 2009-2010)•
To date we have coated more than 5 million square meters at more than 1000 facilities, working at heights up to 360 meters and always meeting or improving the project schedule.
…“work was done with high quality within the schedule with strict adherence to all HSSE requirements and procedures. We
feel necessary to emphasis high professional level of personnel executing the work… and of supervisors and engineers
managing the work process.”… (Skoda JS)
1 1
His
tory
…“Work was performed very professionally in accordance with requirements of the Licensor… contract,
design and work execution plan.”…(LUKOIL)
…“We want to recommend IPC as the Contractor for cleaning, blasting and painting work of steel
structures, tanks, vessels, equipment and pipelines at petrochemical and power facilities.”…
(Globalstroy-Engineering (the largest construction company in Russia)
Continuously expanding our technical abilities we keep reaching new levels of expertise and have contributed to corrosion protection development.
We were the first company in Russia performing blasting and coating of 100.000 m3 DDFR crude oil storage tanks.
We were the first company in Russia, which applied modern technologies in water line internal painting, instead of a widely used cement-sand coating.
We were the first company in Eastern Europe, which restored strength properties of the cooling towers with the subsequent creative painting.
First in Russia together with the Russian Navy Central Research Institute we developed repair process for ships being on a voyage (without docking).
First in Russia together with the Russian Navy Central Research Institute we tested products of 26 leading industrial paint manufacturers, among which Hempel, Jotun, Ameron, International.
We were the first company in Russia which started using chemical cleaning of high purity small diameter (from ½”) process piping internal surfaces without passivation, with further nitrogen preservation.
We are open for new technologies and eager to handle the most challenging and complex projects.
B e i n G a P i o n e e r
1 3
Be
ing
A P
ion
ee
r
a T d e C i s i o n - m a k i n G s T a G e r i y a d a - i P C
i s r e C o G n i z e d f o r :
FAST RESPOnSE. • The Customer can be sure that it
will get prompt answers.
In-DEPTH KnOWLEDGE OF THE SUBJECT. • The Customer
can be sure that submitted information is prepared
on top professional level with deep knowledge of all
details of corrosion and fire protection.
FAIRnESS AnD ACCURACy OF InFORmATIOn. •
The information we provide to the Customer is
always accurate and objective.
OPTImIzATIOn OF THE OFFERS. • The offers we submit
to the Customer are optimized and merge the best
technical solutions with economic efficiency.
a T w o r k e x e C U T i o n s T a G e r i y a d a - i P C i s r e C o G n i z e d f o r :
STRICT COmPLIAnCE WITH CUSTOmER REQUIREmEnTS • to quality, schedule, safety and other major terms and conditions.
PROJECT ExECUTIOn CULTURE. • We respect the work of the customer and other contractors and value their property.
ImPLEmEnTATIOn OF GUARAnTEES. • noncircumvention of guarantee obligations is our policy. If required we offer after-sale service support of the customer equipment, plants and facil ities and we issue joint guarantees with the paint manufacturers.
PROJECT ExECUTIOn AT HIGH PROFESSIOnAL LEvEL. • Every project is treated individually considering specifics of each Customer’s facilities, plant or equipment to be protected, climatic conditions, geographic location and schedule deadlines.
USE OF mODERn AnD HIGH-PERFORmAnCE EQUIPmEnT • as well as the latest achievements by our qualified specialists ensure the best productivity and quality.
BeinG ComPeTiTiVe Our knowledge and vast experience, qualified personnel and modern equipment
available to RIYADA-IPC make us a competitive contractor and enable us to meet customer requirements around the globe.
a T d e C i s i o n - m a k i n G s T a G e r i y a d a - i P C
i s r e C o G n i z e d f o r :
FAST RESPOnSE. • The Customer can be sure that it
will get prompt answers.
In-DEPTH KnOWLEDGE OF THE SUBJECT. • The Customer
can be sure that submitted information is prepared
on top professional level with deep knowledge of all
details of corrosion and fire protection.
FAIRnESS AnD ACCURACy OF InFORmATIOn. •
The information we provide to the Customer is
always accurate and objective.
OPTImIzATIOn OF THE OFFERS. • The offers we submit
to the Customer are optimized and merge the best
technical solutions with economic efficiency.
a T w o r k e x e C U T i o n s T a G e r i y a d a - i P C i s r e C o G n i z e d f o r :
STRICT COmPLIAnCE WITH CUSTOmER REQUIREmEnTS • to quality, schedule, safety and other major terms and conditions.
PROJECT ExECUTIOn CULTURE. • We respect the work of the customer and other contractors and value their property.
ImPLEmEnTATIOn OF GUARAnTEES. • noncircumvention of guarantee obligations is our policy. If required we offer after-sale service support of the customer equipment, plants and facil ities and we issue joint guarantees with the paint manufacturers.
PROJECT ExECUTIOn AT HIGH PROFESSIOnAL LEvEL. • Every project is treated individually considering specifics of each Customer’s facilities, plant or equipment to be protected, climatic conditions, geographic location and schedule deadlines.
USE OF mODERn AnD HIGH-PERFORmAnCE EQUIPmEnT • as well as the latest achievements by our qualified specialists ensure the best productivity and quality.
1 5
Be
ing
co
mp
eti
tiv
e
w e P r o V i d e T h e Q U a L i T y
Whether it is corrosion protection of ballast tanks at the shipyard in Finland, blast and paint of propylene polymerization reactor in Russia, protection of the largest tanks at the Black Sea coast or restoration of cooling towers strength properties, followed by creative painting in Poland, our target is to perform the work providing high quality and on time. The main principle of RIYADA-IPC is an integrated approach to project implementation, based on the company objectives, which were formulated at its foundation:
Ensure the highest quality of work performance•
Use of modern high-performance equipment•
Strict adherence to contract obligations•
Assigning of the qualified and experienced personnel•
Training of local people to increase their wage-earning potential•
Comprehensive approach to major and minor aspects of the project•
Strict compliance with HSSE requirements•
…“Company IPC used
modern, mobile
and self-contained
equipment…
work was done
by professionals,
what resulted
in high quality
and on schedule
services in spite
of severe weather
conditions.”…
(Transneft)
We are ready to work closely with the Customer at all stages of project execution. Starting at FED, during detailed design, fabrication and installation our engineers will provide their input to optimize corrosion protection and fire protection of the Customer’s installations, being guided by common goals: to execute the project with high quality and to fulfill Customer’s requirements.
A consistent quality of the surface preparation and coating application is achieved by strict compliance with the general and industrial international codes and standards:
quality management systems – ISO 9000;•
evaluation and preparation of •surface – ISO 8501-1, 8503, 8504;
assessment of the applied coating •– ISO 2409, 2808, 2813;
assessment of the applied coating •degradation – ISO 4628;
and internal company QA/QC procedures.
…“Company IPC used
modern, mobile
and self-contained
equipment…
work was done
by professionals,
what resulted
in high quality
and on schedule
services in spite
of severe weather
conditions.”…
(Transneft) 1 7
We
Pro
vid
e T
he
Qu
ali
ty
T he comp l iance w i t h HSSE re qu i rement s , t h e l a b o r p r o t e c t i o n o f o u r p e r s o n n e l , co -wo r ke r s , c u s t o m e r s an d t h e s e cu r i t y o f local population are the fundamental corporate p r i n c i p le s o f R I YA DA- I P C . B e i n g a co mp any providing full range of services in anticorrosion and fire protection of industrial facilities, we pay not less attention to the safety than to the quality of works and use the HSSE Assurance Program to strictly control safety at all phases of project execution.
The key to success in safety and acc idents
We have coated
more than 5 million
square meters
at more than
1000 facilities,
working at heights
up to 360 meters.
LaBor ProTeCTion and hsse
prevention is training. Our employees are going thru comprehensive training program aimed to teach the personnel how to work safe and protect the environment.
We spare no effort and money to equip our people with the newest tools and equipment designed to assure the safe operations and to protect life and health of our personnel and others around.
Owing to implementation of HSSE Assurance Program and personnel training programs, RIYADA-IPC has one of the best safety records in the industry. Thousands of projects have been executed without a single lost time accident or recordable incident. Many times we received Customers’ appreciation for the safe work we had done.
1 9
La
bo
r P
rote
cti
on
An
d H
SS
E
Kotka Shipyard, Finland 1992: corrosion protection of ship hulls
Tallinn shipyard, Estonia 1992-2001: corrosion protection of ship hulls
Riga shipyard, Latvia 1994-1995: corrosion protection of ship hulls
Oil terminal Klaipedos Nafta, Lithuania 1996: corrosion protection of storage tanks
Repair and creative painting of cooling towers, Poland 1997: restoration of cooling towers strength properties with
their subsequent creative painting
Minsk TPP-3, Belarus 1992: repair and corrosion protection of heat exchange water
pipelines, chemical tanks and circulating water pipelines
Moscow TPP-28, Russia 1994-1998: repair and corrosion protection of heat exchange
water pipelines, chemical tanks and circulating water pipelines
Kiev TPP-5, Ukraine 1992: repair and corrosion protection of heat exchange water
pipelines, chemical tanks and circulating water pipelines
Temryuk commercial seaport, Russia 1992-2003: corrosion protection of portal cranes
Tuapse commercial seaport, Russia 1992-2003: corrosion protection of portal cranes
OilrefinerySuez,Egypt1993: corrosion protection of process piping during
expansion of the vacuum unit
Western shipyard, Lithuania 1994-2002: corrosion protection of ship hulls
Moscow TPP-12, Russia 1994-1998: repair and corrosion protection of heat exchange
water pipelines, chemical tanks and circulating water pipelines
Moscow TPP-26, Russia 1994-1998: repair and corrosion protection of heat exchange
water pipelines, chemical tanks and circulating water pipelines
Novorossijsk shipyard, Russia 1996-2002: corrosion protection of ship hulls
OilrefineryHomz,Syria1998: corrosion protection of steel structures and process
piping of hydrogenation unit
GeoGraPhy of oUr ProjeCTs
1992-2000
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r G
eo
gra
ph
y
GeoGraPhy of oUr ProjeCTs 2001-2007
Sosnogorsky GAS PLANT, Russia 2004-2005: corrosion protection of pipelines and gas pro-cessing equipment
Tihvinsk ferrochrome plant, Russia 2005-2007: corrosion protection of different workshops steelstructures,totalarea300000м2,andofinternalsurfaces of vent ducts and supporting steel structures.
Moscow TPP 27, Russia 2007:workshopsfireprotection
Motor-works Renault, Russia 2005: corrosion protection of water treatment plant, cata-phoresis unit and other workshops steel structures
Tank farm “Nikolskaya”, Russia 2005: corrosion protection of storage tanks
Tank farm “GrodnoAzot-Mosty”, Belarus 2007: high-pressure water-jet washing of the biofuel and methyl ether tanks
Polypropylene plant “Stavrolen” (LUKOIL), Russia 2006-2007:wewerethefirstcompanyinRussiawhichap-plied chemical cleaning for internal surfaces of high purity small diameter pipelines (from ½”) without passivation with further nitrogen preservation, as well as chemical cleaning, blasting, special coating application on internal surfaces of polymerization reactors, vessels and pipelines.
Aluminum Oxide Plant, Iran 2001: corrosion protection of aluminum oxide production complex steel structures
Cement plant “Proletary”, Russia 2003: inspection of 120 meters stacks
Svetlogorsky CPC, Russia 2006: corrosion protection of shop steel structure
Tank farm “Perm”, Russia 2005: corrosion protection of storage tanks
Tank farm “Platina”, Russia 2005: corrosion protection of storage tanks
Tank farm “Lazarevo”, Russia 2006: corrosion protection of storage tanks
Tankfarm“Efimovka”,Russia2006: corrosion protection of storage tanks
Mozyroilrefinery,Belarus2007: corrosion protection of 30 000 m3 sweet crude oil tank with the dyke wall
Caspian pipeline consortium (CPC), Russia 2001-2003:wewerethefirstcompanyinRussian,whichpainted the four largest DDFR 100.000 m3 crude oil storage tanks and miscellaneous storage tanks, pipelines and steel structures at pump stations along CPC Pipeline
Shipyard “Moryak”, Russia 2005: corrosion protection of metal surfaces of the ships
Tank farm “Tihoretsk”, Russia 2005: corrosion protection of storage tanks
Central Water Pipeline - Novotroitsk-Novorossiysk, Russia 2003:wewerethefirstcompanyinRussia,whichemployedmodern technologies for water pipeline internal surfaces
2 3
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r G
eo
gra
ph
y
GeoGraPhy of oUr ProjeCTs2008-PresenT
Moscow TPP-26, Russia, 2009
Moscow skyscraper Federation Tower 2009-2010:fireprotectionofsteelstructuresofthebuilding
Tank farm “Disna”, Belarus 2009-2010: corrosion protection of 10000 m3 tanks
Tank farm “Krasnoarmeyskaya”, Russia 2008: corrosion protection of 50 000 m3 storage tank
Tank farm “Lidanefteproduct”, Belarus 2008: corrosion protection of light hydrocarbons storage
tanks
Grodno Azot, Belarus 2006-2010: corrosion protection of gas pipelines, absorbers,
gasholders, pipe racks, acids and fuming sulfuric acid storage facilities, process pipe racks and towers
Tank farm “Mozyr”, Belarus 2009: corrosion protection of storage tanks,
20 000 to 50 000 m3 capacity
“Grushevaya” Bulk Plant, Russia 2002, 2007-2008: corrosion protection of storage tanks
International airport “Gelendjick”, Russia 2008: corrosion protection of internal surfaces of sewage
water tanks
International airport “Sochi”, Russia 2008-2009:corrosionprotectionandfireprotectionof
airport terminal steel structures
Tuapse commercial seaport, Russia 2008: corrosion protection of portal cranes systems
Tank farm “Anzherskaya”, Russia 2009: corrosion protection of 20000 m3 tank
TankfarmТGК-9,Russia2009: corrosion protection of 3 tanks, 10 000 m3 each at
the pump station
ShipbuildingcompanyТКТ,Russia2009-2010: corrosion protection of ship hulls
\
NizhnekamskOilRefinery,Russia2009-2010: corrosion protection of “North-South”
pipe rack steel structures
Tank farm “Penza”, Russia 2009: corrosion protection of 5 tanks of 10 000 m3 each
Minsk Motor-works, Belarus 2008: corrosion protection of crane and crane supporting
steel structures for open steel storage
Tankfarm“Efimovka”,Russia2005, 2008: corrosion protection of storage tanks
Sports complex “Luban”, Belarus 2008-2009:corrosionprotectionandfireprotectionofsteel
structures
Newsprint paper mill “Shklov”, Belarus 2007-2008: corrosion protection of steel structures
Krasnoslobodsk mine, Belarus 2008: corrosion protection of steel structure
Novorossiysk Commercial seaport, Russia 2008-2009: corrosion protection of jacket-piles and steel
structures of the ship loading pier platform
Tuapseoilrefinery,Russia2008: corrosion protection of storage tanks, including LPG
spheres
OilrefineryBosanskyBrod,Bosnia2009-2010: corrosion protection of 10 000-40 000 m3
storage tanks
LUKOIL - Nizhegorodnefteorgsintez, Russia 2007-2008: corrosion protection of catalytic cracking com-
plex steel structures
Plant ChimMash, Russia 2008: corrosion protection of process tanks
2 5
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eo
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ph
y
oUr TeamThe most important asset of our company is our team
of qualified and experienced personnel - masters of their craft. Through their professionalism and commitment, the company has achieved its current level.
Our engineering staff consists of well trained and highly qualified professionals capable to execute projects with any level of complexity.
All craftsmen are duly trained and equipped with all tools and equipment necessary to do the job. We hold regular training on new equipment and technologies to assure their professional qualifications are up to date. According to our Corporate HSSE Assurance Program they also receive regular safety training to assure that safe behavior on and off the job site becomes standard for all our employees.
Professiona l t ra ining program implemented in our company proves itself by good references we are receiving from our satisfied Customers and by prizes our employees won on numerous national and international professional skill competitions, what gives us another reason to be proud of our people.
Our employees are fully aware of the importance of each project for every Customer and actively participate in perfecting our services. Using the knowledge and experience of our people we continuously improve existing and develop new technologies to provide our Customers with the best solutions and added value.
2 7
Ou
r T
ea
m
The quality of our work depends to a great extent on the equipment we use, its integration and configuration. Based on our many years experience with different types and brands of equipment we narrowed our choice to the following manufacturers:
Mobile compressor stations: CompAir, SullAir, Ingersoll-Rand, Atlas Copco;•
Blasting equipment: IPC, Schmidt, Vacu-Blast, Kiess;•
Vacuum systems: Kiess, Hurricane; •
Painting equipment: Wiwa, Graco;•
Dust collection equipment: Kiess; •
Air preparation equipment: Munkebo; •
Ultra-high-pressure equipment: Hammelmann, NLB; •
Control equipment: DewCheck, Elcometer, DeFelsko.•
Auxiliary tools and equipment: IPC, Kiess, Schmidt, CompAir, Clemco.•
Based on many years professional experience our company developed and started production of our own industrial blasting equipment, which proved itself to be very effective and reliable.
Our employees are properly trained to operate and maintain the equipment we are working with.
o U r e Q U i P m e n T
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We worked on sites located in seven time zones.
oUr CUsTomers We have done a lot of projects in corrosion and fire
protection for various Customers in different key industries, including oil and gas, chemical and petrochemical industry, power industry, bridge construction, ship-repair and ship-building, among which:
Bouygues Offshore (France)
Fluor Daniel (USA) Gazprom (Russia)
Chicago Bridge&Iron (USA) Lukoil (Russia)
Societe de Construction D`Oleoducs (France) Rosneft (Russia)
Cheteng Engineering (Czech Republic) Transneft (Russia)
Shkoda JS (Czech Republic) Renault (France)
Belneftekhim (Belarus) Geico (Italy)
Altstom (France) Comau (Italy)
GBT mbh (Germany) Alderley (Great Britain)
Strabag (Austria) Renaissance Construction (Turkey)
3 1
Ou
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ust
om
ers
russian federationTel.:
+7 (495) 507-27-01+7 (495) 507-27-02
For correspondence: Vyborgskaya ul., 16, bld.1,
Zone G, office 201,moscow, 125212
republic of BelarusTel.:
+375 (152) 75-28-69+375 (152) 73-00-82
For correspondence: Pr. kosmonavtov, 100, bld. 111,
Office 315,Grodno, 230013
United states of americaTel.\Fax:
+1 (239) 777-44-08
For correspondence: 8206 Sanctuary dr.#1
Naples, Florida, 34104
kingdom of BahrainTel.\Fax:
+973 17581958+973 17581857
For correspondence: Bldg 1098, road 3622, block 436,
Seef District, 33660
republic of iraqTel.:
+964 (77) 06007666
For correspondence: Alwaha, Green Zone, Altashrea District
Building No. 25, Road No. 3, Block 226, Baghdad
r i ya d a - i P CT h e A r t O f A n t i c o r r o s i o n