risk & performance assurance (rpa) & performance assurance (rpa): ... 99 1459 2138 2801 3162...
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Risk&PerformanceAssurance(RPA):DrivingQualityAssuranceandOpera?onsExcellence
October9,2015enova2onpartners.com
PRIVILEGEDANDCONFIDENTIAL 1
Construc?onrisksandcostsareincreasingbutqualityandopera?onsperformanceremainsasignificantchallengeRisingcapitalbudgetsdrivingsignificantworkforceexpansion• Newconstruc2ongrowingrapidly• Acceleratedreplacementofleakpronepipe• 75%ofgascompaniesincreasingO&M• 30%reportturnoverincreasesabove10%
Accelera?ngworkforcere?rementserodingskills,knowledgeandexperience
Inspec?onprogramsheavilydependentonexpertopinionsandtradi?on• Complexconstruc2onprac2cesrequiresignificantexperienceandjudgment
• “Ins2tu2onalknowledge”ofhowtoeffec2velyinspectislimitedanddeclining
• Objec2ve,datadrivenstandardsforhowandhowmuchtoinspectincreasinglycri2cal
Newregula?onsandincreasingoversightandfines,increaseinspec?onneeds
6.640
1.2890.853
1.303
1.9891.8511.957
3.164
6.081
2000sUNK&Pre-1940s
1960s 2010s1970s1940s 1990s1980s1950s
Averagenumberofannualincidentsover2005-2013per10,000milesofonshoregastransmissionpipeby
decadeofpipeinstalla?on
Source:U.S.PHMSAdata,PipelineSafetyTrustanalysisasofMarch2015
Companiesmustnotonlydriveconstruc?onquality,complianceandopera?onsexcellence-butbeabletoproveit!
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• Structuredinspec?onprocessensuresfocusonkeyriskandqualityareas
• Provensta?s?csmethodsdriveinspec?onac?vityandfrequency
• Automatedinspec?ondocumenta?on,monitoringandrepor?ng–internal&external
• Tabletbasedinspec?onaids,referencesandconstruc?onmanuals
• Capturesgeocodeloca?on,photos,handwriTennotesandac?onitems
• Iden?fiesqualityandperformancechallengestoguidetraininganddevelopment
• Providescrewandcontractormanagementtools,analy?csandperformancedata
• Inspec?onprocessandstructureconfiguredtoeachcompany
• RequiresminimalITintegra?on,butenablesITintegra?onwhenandasdesired
• Rapidimplementa?onprocess–6weekstofielddeployment,10to12weekstotal
Enova?on,GTI,LocusViewand8gasu?li?esdevelopedRPAtoaddressconstruc?onquality,inspec?onandperformancechallenges
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RPAusestablet-basedfieldsoZwaretocollectdata,documentfindings/observa?onsandsupporttheinspec?onprocess
MobilefieldsoZware
WMSorscheduling
tool
RPA
Historicaldata
SMEinput
Cloud-based
collec?onandstorage
Compliancereports,trendsandanalysis
Samplingcalcula?ons
Sta?s?calanalysis
Inspec?onRequirements
Repor?ng&monitoring
Riskhistory,samplingalgorithmsandperformanceanaly?csdriveinspec?onac?vi?es,trendsandissueiden?fica?on,andrepor?ng
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Sta?s?callyvalidobserva?onsdriveinspec?onac?vity,frequencyandfocus,andenablequalitymonitoringandrepor?ng
Whattoobserve?
Howmanytosample?
Howareweperforming?
Whatcanweimprove?
• Priori2zekeyac2vi2estoobserve
• U2lizetechnology(mobilesoeware)toensureinspec2onprocessanddocumentresults
• Analyzecompliancefrequencyacrossmul2pledimensions
• Assesslevelofnon-compliance
• Detectpagernsinnon-complianceanddrilldownintospecificissues
• Testefficacyoftrainingandnewprocedures
• Applypreferredprobabilitydistribu2on(givenunderlyingprocess,jobpopula2onandcompliancelevels,etc.)
• Setconfidenceinterval,givendatasources’quality,andriskpolicy
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RPAisimplementedinthreephasestoaccelerate“?metovalue”
Configuration and Process Design
Software Tailoring Testing
Reporting and Analytics
Refinement
• Refine inspection process and requirements
• Configure inspection tasks and activities
• Define quality assurance targets and structure
• Format tablet data fields and inspector interface
• Define data model • Validate inspection fields
structure and tablet tools • Develop tablet
navigation framework • Train inspectors and
supervisors on tablet and revised processes
• Deploy tablet solution in the field
• Evaluate ease of use and statistical progress
• Customize reports to each audience
• Configure analytics and data tools
• Track performance and identify improvement actions
• Identify field documentation and support needs
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RPATabletdatacollec?on–ini?alinspec?onscreen
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Installa?onac?vityexample–acceptablemeterloca0ontask
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RPA’sfieldapplica?oncapturesphotos,geocodeloca?on,handwriTennotes/diagramsandac?onitems
RPAalsoprovidesaccesstoinspec?ontools,checklistsandopera?ngmanuals
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Inspec?onsamplesizeisdrivenbythenumberofjobs,non-compliancerate,andtargetedlevelofriskassurance
ActualClientExample–Construc0on95%confidencefor7kinstalla0ons
• Sta2s2csdefinesrequiredsamplesizeneededtoachievedesiredconfidencelevelincompliance
• Asoverallcomplianceratesincrease,thesamplesizemustalsoincrease
• Asthedesiredlevelofcomplianceassuranceincreases,therequiredsamplesizeincreases
• Asitturnsoutthenon-compliancerateismuchlower,andthustheconfidenceleveliscorrespondinglyhigher
• ThisexampleshowsthataConfidenceIntervalof95%assuringatleast85%compliancewouldrequireasamplesizeof207;observe207ofthetotalpopula2onof7,000jobs
RequiredSampleSize
DesiredConfidence
PercentCompliant
95 90 85 80 75 70
99 1459 2138 2801 3162 3493 3675
98 459 779 1051 1239 1428 1547
97 248 380 515 619 724 789
96 140 231 320 382 443 488
95 95 155 207 252 291 319
94 71 116 151 184 209 230
93 61 87 115 134 154 170
92 48 71 90 105 119 133
91 36 55 74 84 96 105
90 32 46 58 71 79 86
Observa?ons
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Sta?s?caltestsandanaly?csarealsousedtoensuredataintegrityandcomparabilityacrossinspec?onac?vi?es
Byobserver,foreman,geography,andcompany/contractor• Dosomeobserversgradeharder/more
lenientlythantheirpeers?• Dosomeforemen/contractorsperform
consistentlybelowtheirpeersononeormoreskillsortasks?
• Arethereregionalorseasonalpagerns?
Eliminate“outliers”orbiasByobserversandforemanorcontractor/company• Dosomeobserverstendtoinspectthe
sameforemen/contractorsmorethanwouldbe“expected”(i.e.,random)?
• Aretheresta2s2callysignificantpagernsinhowsomeobserversassessforemen/contractorsperformance?
Ensurerandomsample
• Sampleinspec2onsoncrewsshowingconsistentlydeficientperformancerela2vetopeersareisolatedtopreserveindependenceandsta2s2calvalidity
• Inisolatedareas,temporaryassignmentofalterna2veinspectorsanduseofdatafromconstruc2onsupervisorscanbeuseddetectandavoidbias
• Biasdetectedinobservergradingquicklyiden2fiedandcorrectedthroughmanagementinterven2on,training,etc.
Ifbiasisdetected,ac?onsaretakentopreservesta?s?calvalidity
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RPAReportsenablesmanagerstounderstandtherootcauseofqualityandnon-complianceissues,andtaketargetedac?on
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RPArepor?ngandanaly?csaretailoredtousers’needsandfocusesonqualityimprovementandopera?onsexcellence
Regulators&Execu?ves
• System-levelperformancemetricsforcri2caltasks,byImpactArea
• Progresstowardsamplesizes
Overallsystemperformance• PerformanceonkeytaskswithinSystemIntegrity• Assessmentofskillsaddressedthroughtraining
Audi?ngDivision
• Overalljobscores• Taskperformancebyauditor,contractor,crew
memberandforeman
Regulatorycomplianceandjob-levelperformance• Samplesizerequirementandprogress• PerformanceoftasksassociatedwithSystemIntegrity• Assessmentofskillstobeaddressedthroughtraining
Construc?onDivision
• Skill/taskproficiencybycontractor,company,foreman,andcrewmember
• Performancebyconstruc2on/ac2vitytype
Assessmentsofconstruc0onperformance• Comparisonofassessmentsperformedbyconstruc2on
supervisorsvs.auditorsvs.foremen• Testimpactofprograms,training,toolsmaterials
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Oct5 Oct12 Oct19 Oct26 Nov2 Nov9 Nov16 Nov23 Nov30 Dec7
1.Projectlaunch
2.BuildRequirementsdocument
3.Defineworkflowandsystemsinterac?ons
4.Buildtabletapplica?onanddatabase
5.Fieldtraining,rolloutandtes?ng
6.Definesta?s?calapproachandavailablehistoricdata
7.Definerepor?ngbyusergroup
8.Buildrepor?ngengine
9.FinalizePilotanddiscussnextsteps
Milestones
RPApilotscantypicallybeimplementedin10to12weeks,withtabletsdeployedwithin6weeks
Weekbeginning…
Inspec(onRequirements
Test,train&rollouttablets
Reviewpilotresults
Implementstandardrepor(ng
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RPAdrivesimprovedconstruc?onquality&produc?vity,increasesinspec?onperformance,andlowerssystemrisk;atlowercost
Opera?onsExcellence
Inspec?oneffec?veness
Riskmanagement
Qualityassurance
• Sta2s2calvalida2onofperformancelevelsandtrends• Automateddocumenta2onofdata,processes,findingsandanalysis• Sta2s2callysupportedevidenceofcompliance–regulators/insurers• Supportsimprovedcommunica2onwithregulators
• Structured,consistent,sta2s2callydriveninspec2onmanagement• Leverageinspec2ondataacrossorganiza2onalsilos• Improvesfieldinspec2oneffec2venessandproduc2vity• Providesrootcauseanalysisonqualitydeficiencies
• Inspec2oneffortsdrivenbyriskandperformanceissues• Systema2ctrackingandrapidtarge2ngofissues,problemsandgaps• Effec2veandefficientcontractor/crewperformancemonitoring• Real-2meinspec2onresultsprovidesvisibilityonissuesastheyoccur
• Robustmanagementofcontractorperformance• Rapiddevelopmentandtes2ngoftrainingeffec2veness• Transi2ons“tribalknowledge”into“ins2tu2onalknowledge”• Drivesculturalchangeacrossconstruc2onandqualityassurance
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Construc?on
LeakSurvey
Corrosion
CustomerService
LineLocate&DamagePreven?on
Regula?on
ValveInspec?on
RPAishighlyconfigurabletoeachcompany’sopera?onsandcanaddressesabroadrangeofinspec?onneedsbeyondconstruc?on
Applica?onAreas Benefits
• Riskandsta2s2csdriveinspec2onac2vity• Automatedinspec2onresultsdocumenta2on
• Detailedtrendandperformanceanalysis
• Timelycompliancemonitoringandrepor2ng
• Focusonkeyriskandperformancechallenges
• Datadrivencontractormanagementsupport
• Increasedinspectorproduc2vity(inspec2on2me)
• Improvedcrewqualityandproduc2vity
• Accelerateson-boardinganddevelopment
RPAwasdevelopedbythegasindustryforthegasindustrytodrivequalityandperformanceimprovementacrossopera?ons
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Foraddi?onalinforma?on:
EileenSiTeNortheastGasAssocia?onPhone:[email protected]:404-229-7601Email:[email protected]:630-862-4940Email:[email protected]
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Energy+Innova2on=Results
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