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Risk-Based Maintenance-Centered Certification

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Page 1: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Risk-BasedMaintenance-Centered Certification

Page 2: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Bureau Veritas - VeriSTAR Machinery 1828 - 1999

Classification for the 21st Century Modern Approach Modern Techniques

Risk Analysis Systems Auditing & Monitoring

Close Partnership ISM Code

Page 3: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Cost Benefits

Cost-effective Surveying: Un-necessary Dismantling Avoided Possible Reduction in Off Hire Time

Dynamic adjustment of: Maintenance and Life Cycle Costs

Effective system for: Damage Reporting and Trend Analysis

Advice in New-buildings’ Design

Page 4: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Practical Benefits

Improved Safety ofCrew, the Ship and the Environment

Risk Analysis of the Vessel as a System Demonstration of Compliance with

the ISM Code for Maintenance Identification of Critical Items - ISM Code Closer liaison between Owner and Class A step towards an

Integrated Management Concept

Page 5: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Classification & the Owner’s Classification & the Owner’s Planned MaintenancePlanned Maintenance

SystemSystem

Risk Analysis: Risk Analysis:

Significance AnalysisSignificance Analysis

Failure Mode AnalysisFailure Mode AnalysisISM CodeISM Code

Damage Reporting &Damage Reporting &

Trend AnalysisTrend Analysis

VeriSTAR Machinery - Integrates

Page 6: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

VeriSTAR Machinery - A New Concept

The Concept: A Shift from Prescriptive (Reactive) Approach to

Goal-setting (Pro-active) Classification A Shift from Final Inspection to

Systems Analysis & Approval

A Living System: Periodic Review of the PMS Learning from Experience (History Review) Auditing and Monitoring of the Systems

Page 7: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Risk=

Significance • Probability

VeriSTAR Machinery - Risk Management

- probability

- s

igni

fican

ce

Modification

Maintenance

Combination

Page 8: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Maintenance Management

MAINTENANCE POLICIES

CORRECTIVE act after failure

PREVENTIVE act before failure

CONDITION BASED maintenance based on condition

PERIODIC maintenance based on use

INSPECTION discrete intervals

CONDITION MONITORING

continuous monitoring

BLOCK constant intervals

LIFE interval depends

on previous action

Page 9: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

ShipTechnical

Information

ShipMaintenance

Program

RiskAcceptable?

YES

NO

Review(Owner, BV)

of Maintenance,Use, or Design

VeriSTAR Machinery - Initial Analysis

Page 10: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Ship Owner

VSM - Initial Classification Procedure

Technical Data

Maintenance Plan

Review of design,

operation or maintenance

Initial PMS Review

Initial Audit

Prepares data for the analysisPerforms initial risk analysis

Page 11: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Initial Classification Procedure - Summary

Risk Analysis Review of PMS Initial audit Verification of Chief Engineer’s Certificate Revision of PMS

Page 12: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Ship Owner

PMS ReviewChanges in the

Maintenance Concept

Exceptional Items

Trends Analysis

VSM - Maintenance of Classification

Bureau Veritas’ SurveyorPMS Review

Changes in the

Maintenance Concept

Exceptional Items

Trends Analysis

Bureau Veritas SurveyorBureau Veritas Surveyor

Performance Monitoring

Risk Analysis ReviewRisk Analysis Review

Confirmatory SurveyAnnual Audit

Page 13: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Maintenance of Classification - Summary

Annual Shipboard Auditduring Annual Surveys

Performance Monitoring Risk analysis review Confirmatory surveys triggered by:

Performance Monitoring Risk analysis results Audit of non-conformities Ship Specific Data Base - Trend Analysis

Page 14: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern

Software ModulesOwner’s

MaintenancePlan

Ship’sTechnical

Data

Technical Dataand

Maintenance Plan

MaintenanceRecords

ReliabilityDatabases

Manufacturer’sDatabases

Data (genericand specific)for analysis Analysis results

andMaintenance Plan

Integral ShipsDatabase:

- generic data- specific data

RiskAnalysisSoftware

PMSSoftware

ShipModeling SoftwareData

BrokerSoftware

Generic and Specific(application) data

Page 15: Risk-Based Maintenance-Centered Certification Bureau Veritas - VeriSTAR Machinery 1828 - 1999 PClassification for the 21st Century PModern Approach PModern