rio/rio z - tulumba endüstriyel makine pompa vana ksb ... · pdf filecirculator pumps...

32
Rio Rio Z Energy efficiency class see technical data Type Series Booklet 1115.51/6-10 Rio/Rio Z Circulator Pumps with Manual Speed Selection Applications F Hot-water heating systems F Heat recovery systems F Cooling circuits in air-conditioning systems Fluid Pumped Clean water and/or water treated in accordance with the rele- vant regulations, not containing aggressive, abrasive or solid substances. Water with commercial antifreeze agents based on glycols (mixture ratio max. 1:1) with inhibitors (antirust). If the glycol content exceeds 20 %, the operating data must be checked and verified. Heating water in accordance with VDI 2035. Operating Data Screw-ended pumps Flanged pumps 1 ) Rp 1 and 1 1 / 4 DN 32 to 100 Q up to 8.6 m 3 /h, 2.4 l/s up to 120 m 3 /h, 33.3 l/s 2 ) H up to 11 m up to 18 m P 1 up to 390 W up to 3100 W p 10 bar 6 bar, 10 bar on option t --20 ˚C to +130 ˚C 3 ) --20 ˚C to +130 ˚C 3 ) (for short periods (for short periods up to +140 ˚C) 4 ) up to +140 ˚C) 4 ) Ambient temperature max. +40 °C. 1 ) DN 32 -- DN 65: adapter flanges PN 6/PN 10 2 ) If operated in parallel. 3 ) Rio/Rio Z 80-150 and 80-200 +110 ˚C 4 ) Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation Rio Z 50 - 100 Type series Twin pump Nominal diameter in mm Discharge head in m x 10 (example 100 =10 m) Design Rio: Maintenance-free wet rotor pump (glandless), flanged or screw-ended, with three speed levels. Rio Z: Rio twin pump for standby operation (integrated swing check valve) or on option peak-load operation (parallel opera- tion). Bearings Special plain bearings lubricated by the fluid handled. Materials Volute casing cast iron EN-GJL-250 5 ) with cataphoretic dip coating Shaft chrome steel X 46 Cr 13 Impeller glass-fibre reinforced polypropylene Bearings special carbon, metal-impregnated 5 ) To EN 1561 (previously GG-25) Drive Canned motor, IP 44, thermal class H Connection to power supply 1~230--240 V, 50 Hz 3~400--415 V, 50 Hz RFI emission to EN 61000-6-3 Interference immunity to EN 61000-6-2

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Page 1: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Rio ZEnergy efficiencyclasssee technical data

Type Series Booklet1115.51/6-10 Rio/Rio Z

Circulator Pumpswith Manual Speed Selection

ApplicationsF Hot-water heating systemsF Heat recovery systemsF Cooling circuits in air-conditioning systems

Fluid PumpedClean water and/or water treated in accordance with the rele-vant regulations, not containing aggressive, abrasive or solidsubstances.Water with commercial antifreeze agents based on glycols(mixture ratio max. 1:1) with inhibitors (antirust). If the glycolcontent exceeds 20%, the operating datamust be checkedandverified.Heating water in accordance with VDI 2035.

Operating DataScrew-ended pumps Flanged pumps 1)Rp 1 and 1 1/4 DN 32 to 100

Q up to 8.6 m3/h, 2.4 l/s up to 120 m3/h, 33.3 l/s 2)H up to 11 m up to 18 mP1 up to 390 W up to 3100 Wp 10 bar 6 bar, 10 bar on optiont --20 ˚C to +130 ˚C 3) --20 ˚C to +130 ˚C 3)

(for short periods (for short periodsup to +140 ˚C) 4) up to +140 ˚C) 4)

Ambient temperature max. +40 °C.1) DN 32 -- DN 65: adapter flanges PN 6/PN 102) If operated in parallel.3) Rio/Rio Z 80-150 and 80-200 +110 ˚C4) Rio/Rio Z 80-150 and 80-200 +130 ˚C

DesignationRio Z 50 - 100

Type seriesTwin pumpNominal diameter in mmDischarge head in m x 10 (example 100 =10 m)

DesignRio: Maintenance-free wet rotor pump (glandless), flanged orscrew-ended, with three speed levels.Rio Z: Rio twin pump for standby operation (integrated swingcheck valve) or on option peak-load operation (parallel opera-tion).

BearingsSpecial plain bearings lubricated by the fluid handled.

MaterialsVolute casing cast iron EN-GJL-250 5)

with cataphoretic dip coatingShaft chrome steel X 46 Cr 13Impeller glass-fibre reinforced polypropyleneBearings special carbon, metal-impregnated5) To EN 1561 (previously GG-25)

DriveCanned motor, IP 44, thermal class HConnection to power supply1~230--240 V, 50 Hz3~400--415 V, 50 HzRFI emission to EN 61000-6-3Interference immunity to EN 61000-6-2

Page 2: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio

Rio Z

Rio/Rio Z

2

Selection Chart, Single Pumps 2800 rpm

Selection Chart, Twin Pumps 2800 rpmThe characteristic curves refer to parallel operation of both pumps.

Page 3: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Heat insulation Pump casing

Terminal box

MotorImpeller Cartridge

Reduction in logistics andstorage costs-- Flexible installation options thanks

to PN 6 / PN 10 adapter(oval bolt hole) flange (up to DN 65)

Energy-saving-- Highly efficient impeller-- Heat insulation as standard

Reliable operation-- Shaft made of corrosion-resistant

chrome nickel steel-- Rotor with corrosion-proof

protective sleeve-- Canned motor with

condensation-proof winding

Low operating costs-- Carbon bearings wear-resistant and

safe to run dry for short intervals

Rio/Rio Z

3

Modular Design Principle

Sectional Drawing

Page 4: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 25-50Rio 30-501~230 V -- Rp1/Rp11/4

Rio 25-50Rio 30-503~400 V -- Rp1/Rp11/4

Rio 25-70Rio 30-701~230 V -- Rp1/Rp11/4

Rio 25-70Rio 30-703~400 V -- Rp1/Rp11/4

Rio/Rio Z

4

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 5: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 25-100Rio 30-1001~230 V --Rp1/Rp11/4

Rio 25-100Rio 30-1003~400 V --Rp1/Rp11/4

Rio 30-401~230 V -- Rp11/4

Rio 30-403~400 V -- Rp11/4

Rio/Rio Z

5

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 6: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 40-401~230 V -- DN 40

Rio 40-403~400 V -- DN 40

Rio 40-701~230 V -- DN 40

Rio 40-703~400 V -- DN 40

Rio/Rio Z

6

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 7: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 40-1003~400 V -- DN 40

Rio 40-1503~400 V -- DN 40

Rio 50-401~230 V -- DN 50

Rio 50-403~400 V -- DN 50

Rio/Rio Z

7

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 8: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 50-703~400 V -- DN 50

Rio 50-1003~400 V -- DN 50

Rio 50-1503~400 V -- DN 50

Rio 65-703~400 V -- DN 65

Rio/Rio Z

8

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 9: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 65-1003~400 V -- DN 65

Rio 65-1303~400 V -- DN 65

Rio 65-1503~400 V -- DN 65

Rio 80-703~400 V -- DN 80

Rio/Rio Z

9

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 10: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio 80-1003~400 V -- DN 80

Rio 80-1503~400 V -- DN 80

Rio 80-2003~400 V -- DN 80

Rio 100-1003~400 V -- DN 100

Rio/Rio Z

10

Single Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 11: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 30-501~230 V -- Rp 1 1

/4

Rio Z 30-501~230 V -- Rp 1 1

/4

Single pumpoperation

Paralleloperation

Rio Z 30-503~400 V -- Rp 1 1

/4

Rio Z 30-503~400 V -- Rp 1 1

/4

Rio/Rio Z

11

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 12: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 32-701~230 V -- DN 32

Rio Z 32-701~230 V -- DN 32

Single pumpoperation

Paralleloperation

Rio Z 32-703~400 V -- DN 32

Rio Z 32-703~400 V -- DN 32

Rio/Rio Z

12

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 13: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 32-1001~230 V -- DN 32

Rio Z 32-1001~230 V -- DN 32

Single pumpoperation

Paralleloperation

Rio Z 32-1003~400 V -- DN 32

Rio Z 32-1003~400 V -- DN 32

Rio/Rio Z

13

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 14: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 40-301~230 V -- DN 40

Rio Z 40-301~230 V -- DN 40

Single pumpoperation

Paralleloperation

Rio Z 40-303~400 V -- DN 40

Rio Z 40-303~400 V -- DN 40

Rio/Rio Z

14

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 15: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 40-701~230 V -- DN 40

Rio Z 40-701~230 V -- DN 40

Single pumpoperation

Paralleloperation

Rio Z 40-703~400 V -- DN 40

Rio Z 40-703~400 V -- DN 40

Rio/Rio Z

15

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 16: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 40-1003~400 V -- DN 40

Rio Z 40-1003~400 V -- DN 40

Single pumpoperation

Paralleloperation

Rio Z 40-1503~400 V -- DN 40

Rio Z 40-1503~400 V -- DN 40

Rio/Rio Z

16

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 17: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 50-703~400 V -- DN 50

Rio Z 50-703~400 V -- DN 50

Single pumpoperation

Paralleloperation

Rio Z 50-1003~400 V -- DN 50

Rio Z 50-1003~400 V -- DN 50

Rio/Rio Z

17

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 18: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 50-1503~400 V -- DN 50

Rio Z 50-1503~400 V -- DN 50

Single pumpoperation

Paralleloperation

Rio Z 65-1003~400 V -- DN 65

Rio Z 65-1003~400 V -- DN 65

Rio/Rio Z

18

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 19: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 65-1303~400 V -- DN 65

Rio Z 65-1303~400 V -- DN 65

Single pumpoperation

Paralleloperation

Rio Z 65-1503~400 V -- DN 65

Rio Z 65-1503~400 V -- DN 65

Rio/Rio Z

19

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 20: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 80-1003~400 V -- DN 80

Rio Z 80-1003~400 V -- DN 80

Single pumpoperation

Paralleloperation

Rio Z 80-1503~400 V -- DN 80

Rio Z 80-1503~400 V -- DN 80

Rio/Rio Z

20

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Page 21: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio Z 80-2003~400 V -- DN 80

Rio Z 80-2003~400 V -- DN 80

Single pumpoperation

Paralleloperation

Rio/Rio Z

21

Twin Pump Characteristic Curves ≈2800 rpm= Speed level and ηopt.

Min. PressureMin. pressure p min at the pump suction nozzle to avoid cavita-tion noise at an ambient temperature of +40 ˚C and a pumpedwater temperature t:

The values are applicable up to 300 m above sea level.

For installation altitudes >300m, +0.01 bar/100mmust be add-ed.

t 50 ˚C 95 ˚C 110 ˚C 130 ˚Cpmin

Rio/Rio Z bar bar bar bar

Rp 1, Rp 1 1/4DN 32DN 40DN 50DN 65DN 80DN 100

0.050.050.050.30.30.30.3

0.50.50.51.01.01.01.0

1.11.11.11.61.61.61.6

2.42.42.42.92.92.92.9

Pipe ConnectionFlanged pumps fitted with an adapter flange (oval bolt hole pat-tern) can be connected to PN 6 and PN 16 mating flanges toDIN or DIN EN up to nominal diameters of DN 65. Adapterflanges of this type cannot be connected with other adapterflanges. Use bolts of property class 4.6 or higher for the flangeconnections. Thewashers included in the scope of supplymustbe fitted between the bolt / nut head and the adapter (oval bolthole) flange.

Recommended bolt lengths:

Thread Tightening Min. bolt lengthg gtorque DN 32/DN 40 DN 50/DN 65

PN 6 flanged connection

M 12 40 Nm 55 mm 60 mm

PN 10 flanged connection

M 16 95 Nm 60 mm 65 mm

Page 22: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

22

Technical Data

Rio 1) ISO 7/1 Speedlevel

Speed P1 P2max

Motorprotection toterminal

Cablegland 2)

Rated current EEC3)

Max. permissible operating pressurepterminalwiringdiagram

g )230 V1~

400 V3~

230 V3~

PN 6 PN 10

Rp/DN rpm W Wdiagram

A A A kg kg

25-50 E 1max.

min.

232016401200

100 -- 14075 -- 11055 -- 75

50 A 10.650.550.35

------

------

D -- -- 29 132 121 4.5

25-50 D 1max.

min.

265021901890

85 -- 15055 -- 10040 -- 75

50 B 1------

0.400.200.15

0.650.350.25

D -- -- 29 132 122 4.5

25-70 E 1max.

min.

260023001800

140 -- 195110 -- 17585 -- 120

90 A 10.950.870.62

------

------

D -- -- 29 130 550 5.0

25-70 D 1max.

min.

260021001750

120 -- 20085 -- 13065 -- 90

90 B 1------

0.450.250.17

0.780.430.30

D -- -- 29 130 551 5.0

25-100 E 1max.

min.

270025502400

225 -- 390190 -- 385165 -- 335

180 C 21.901.871.72

------

------

D -- -- 29 132 123 6.3

25-100 D 1max.

min.

265022501950

190 -- 380140 -- 270115 -- 195

180 D 2------

0.780.480.35

1.350.840.61

D -- -- 29 132 124 6.3

30-40 E 1 1/4max.

min.

266023401710

145 -- 18095 -- 15070 -- 110

70 A 10.850.750.55

------

------

D -- -- 29 132 125 5.0

30-40 D 1 1/4max.

min.

261021201810

95 -- 16060 -- 10540 -- 75

70 B 1------

0.400.200.15

0.650.350.25

D -- -- 29 132 126 5.0

30-50 E 1 1/4max.

min.

232016401200

100 -- 14075 -- 11055 -- 75

50 A 10.650.550.35

------

------

D -- -- 29 132 127 4.5

30-50 D 1 1/4max.

min.

265021901890

85 -- 15055 -- 10040 -- 75

50 B 1------

0.400.200.15

0.650.350.25

D -- -- 29 132 128 4.5

30-70 E 1 1/4max.

min.

260023001800

140 -- 195110 -- 17585 -- 120

90 A 10.950.870.62

------

------

D -- -- 29 130 552 5.0

30-70 D 1 1/4max.

min.

260021001750

120 -- 20085 -- 13065 -- 90

90 B 1------

0.450.250.17

0.780.430.30

D -- -- 29 130 553 5.0

30-100 E 1 1/4max.

min.

270025502400

225 -- 390190 -- 385165 -- 335

180 C 21.901.871.72

------

------

D -- -- 29 130 554 6.3

30-100 D 1 1/4max.

min.

265022501950

190 -- 380140 -- 270115 -- 195

180 D 2------

0.780.480.35

1.350.840.61

D -- -- 29 130 555 6.3

40-40 E 40max.

min.

255021001600

155 -- 195130 -- 175100 -- 120

90 A 10.950.870.62

------

------

D -- -- 29 132 129 9.5

40-40 D 40max.

min.

255020501700

145 -- 195100 -- 13070 -- 90

90 B 1------

0.450.250.17

0.780.430.30

D -- -- 29 132 130 9.5

40-70 E 40max.

min.

265024502200

250 -- 390220 -- 380200 -- 330

180 C 21.931.881.70

------

------

D -- -- 29 132 131 11.0

40-70 D 40max.

min.

260021001800

220 -- 370165 -- 260130 -- 185

180 D 2------

0.760.470.33

1.310.810.57

C -- -- 29 132 132 11.0

40-100 D 40max.

min.

280025002200

300 -- 585230 -- 465200 -- 365

350 D 2------

1.170.820.65

2.021.431.12

C -- -- 29 132 133 14.0

40-150 D 40max.

min.

280025002200

500 -- 905380 -- 720330 -- 585

570 D 2------

1.841.301.05

3.192.251.82

D -- -- 29 132 134 20.6

50-40 E 50max.

min.

265024501950

280 -- 330255 -- 320235 -- 290

180 C 21.621.611.51

------

------

D -- -- 29 132 135 13.0

50-40 D 50max.

min.

260021001700

245 -- 330190 -- 240145 -- 180

180 D 2------

0.710.440.32

1.250.780.56

D -- -- 29 132 136 13.0

50-70 D 50max.

min.

280024502150

360 -- 610285 -- 470245 -- 375

350 D 2------

1.190.830.66

2.061.431.14

C -- -- 29 132 137 16.0

50-100 D 50max.

min.

270023002000

450 -- 880330 -- 680280 -- 500

450 D 2------

1.731.200.89

3.002.091.54

C -- -- 29 132 138 17.0

50-150 D 50max.

min.

280025002200

1060 --1570830 --1260720 --1005

1100 D 2------

3.132.251.81

5.433.903.14

C -- -- 29 132 139 25.0

Page 23: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

23

Technical Data

Rio 1) ISO 7/1 Speedlevel

Speed P1 P2max

Motorprotection toterminal

Cablegland 2)

Rated current EEC3)

Max. permissible operating pressurepterminalwiringdiagram

g )230 V1~

400 V3~

230 V3~

PN 6 PN 10

Rp/DN rpm W Wdiagram

A A A kg kg

65-70 D 65max.

min.

280024502150

340 -- 590270 -- 470235 -- 375

350 D 2------

1.160.820.66

2.011.421.14

C -- -- 29 132 140 18.5

65-100 D 65max.

min.

265022501950

525 -- 845410 -- 630340 -- 470

450 D 2------

1.671.100.83

2.891.911.44

C -- -- 29 132 141 21.1

65-130 D 65max.

min.

280025502250

1000 --1450810 -- 1180700 -- 960

1100 D 2------

2.932.101.74

5.073.643.00

C -- -- 29 132 142 25.5

65-150 D 65max.

min.

285026502400

1170 --1685925 --1425815 --1210

1300 D 2------

3.412.532.18

5.914.383.78

C -- -- 29 132 143 29.0

80-70 D 80max.

min.

270024002100

560 -- 730430 -- 560350 -- 470

450 D 2------

1.531.000.79

2.651.741.36

C 29 132 144 26.0 29 132 145 24.3

80-100 D 80max.

min.

280025002150

1100 --1590880 --1290745 --1015

1100 D 2------

3.132.291.84

5.433.963.19

C 29 132 146 28.0 29 132 147 30.0

80-150 D 80max.

min.

290027002400

1610-- 23501320-- 19951190-- 1670

1800 D 2------

4.813.633.19

------

C 29 132 148 42.0 29 132 149 42.0

80-200 D 80max.

min.

290027002450

2060-- 31001670-- 26351490-- 2230

2200 D 2------

6.054.734.24

------

C 29 132 150 44.8 29 132 151 44.8

100-100 D 100max.

min.

280025002150

1100 --1590880 --1290745 --1015

1100 D 2------

3.132.291.84

5.433.963.19

C 29 132 152 28.5 29 132 153 30.5

1) E = 1~230 V, D = 3~400 V2) Type of PG cable gland (for each motor) -- 1 = 1 x PG 13.5. 2 = 2 x PG 13.53) Energy efficiency class

Wiring Diagrams for Rio / Rio ZWiring Diagram A

Power supply 1~230 V, 50 Hz

Internal protection against excessive winding temperaturesTrip: Internal interruption of motor voltageReset: Automatic after motor has cooled down

Wiring Diagram B

Power supply 3~400 V, 50 Hz3~230 V, 50 Hz (with optional switch plug 3~230 V)

Internal protection against excessive winding temperaturesTrip: Internal interruption of motor phaseReset: Interrupt mains voltage, let motor cool down, turn mains

voltage back on

Wiring Diagram C

TCB

TCB

Power supply 1~230 V, 50 Hz

TCB = Thermal circuit breakerFull motor protection at all speed levels with switchgear DV/DVPTrip: Internal trip at the switchgear/control deviceReset: Manual reset at the switchgear/control device required

Wiring Diagram D

GFI

GFI

Power supply 3~400 V, 50 Hz3~230 V, 50 Hz (with optional switch plug 3~230 V)

Full motor protection with integrated trip electronics in the terminal boxfor all speed levelsTrip: All poles of motor switched off by integrated trip electronicsReset: Manual reset at the terminal box required

Current-carrying capacity of volt-free NC contact to VDI 3814 for gen-eral fault indication (GFI) 1 A, 250 V~

Page 24: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

24

Technical Data

Rio 1) Speedlevel

Speed P1 P2 max Motorprotection to

Cablegland 2)

Rated current EEC3)

Max. permissible operating pressureSpeedlevel

Speed o oprotection toterminalwiring

Cab egland 2) 230 V

1~400 V3~

230 V3~

C3) PN 6 PN 10

DN rpm W Wwiringdiagram A A A kg kg

Z 30-50 E 1 1/4max.

min.

232016401200

100 -- 14075 -- 11055 -- 75

50 A 10.650.550.35

------

------

D -- -- 29 132 154 8.0

Z 30-50 D 1 1/4max.

min.

265021901890

85 -- 15055 -- 10040 -- 75

50 B 1------

0.400.200.15

0.650.350.25

D -- -- 29 132 155 8.0

Z 32-70 E 32max.

min.

260023001800

140 -- 195110 -- 17585 -- 120

90 A 10.950.870.62

------

------

E -- -- 29 130 574 14.0

Z 32-70 D 32max.

min.

260021001750

120 -- 20085 -- 13065 -- 90

90 B 1------

0.450.250.17

0.780.430.30

D -- -- 29 130 575 14.0

Z 32-100 E 32max.

min.

260025002300

260 -- 410210 -- 395185 -- 340

180 C 22.051.951.75

------

------

D -- -- 29 132 156 18.0

Z 32-100D 32max.

min.

260022001800

210 -- 400160 -- 280130 -- 200

180 D 2------

0.790.490.35

1.370.840.61

D -- -- 29 132 157 18.0

Z 40-30 E 40max.

min.

266023401710

145 -- 18095 -- 15070 -- 110

70 A 10.850.750.55

------

------

E -- -- 29 132 158 15.0

Z 40-30 D 40max.

min.

261021201810

95 -- 16060 -- 10540 -- 75

70 B 1------

0.400.200.15

0.650.350.25

D -- -- 29 132 159 15.0

Z 40-70 E 40max.

min.

265024502200

250 -- 390220 -- 380200 -- 330

180 C 21.931.881.70

------

------

D -- -- 29 132 160 20.5

Z 40-70 D 40max.

min.

260021001800

220 -- 370165 -- 260130 -- 185

180 D 2------

0.760.470.33

1.310.810.57

D -- -- 29 132 161 20.5

Z 40-100D 40max.

min.

280025002200

300 -- 585230 -- 465200 -- 365

350 D 2------

1.170.820.65

2.021.431.12

C -- -- 29 132 162 29.5

Z 40-150D 40max.

min.

280025002200

500 -- 905380 -- 720330 -- 585

570 D 2------

1.841.301.05

3.192.251.85

D -- -- 29 132 163 40.0

Z 50-70 D 50max.

min.

280024502150

360 -- 610285 -- 470245 -- 375

350 D 2------

1.190.830.66

2.061.431.14

C -- -- 29 132 164 30.5

Z 50-100D 50max.

min.

270023002000

450 -- 880330 -- 680280 -- 500

450 D 2------

1.731.200.89

3.002.091.54

D -- -- 29 132 165 33.5

Z 50-150D 50max.

min.

280025002200

1060 -- 1570830 -- 1260720 -- 1005

1100 D 2------

3.132.251.81

5.433.903.14

D -- -- 29 132 166 50.0

Z 65-100D 65max.

min.

265022501950

525 -- 845410 -- 630340 -- 470

450 D 2------

1.671.100.83

2.891.911.44

D -- -- 29 132 167 38.2

Z 65-130D 65max.

min.

280025502250

1000 -- 1450810 -- 1180700 -- 960

1100 D 2------

2.932.101.74

5.073.643.00

D -- -- 29 132 168 50.0

Z 65-150D 65max.

min.

285026502400

1170 -- 1685925 -- 1425815 -- 1210

1300 D 2------

3.412.532.18

5.914.383.78

D -- -- 29 132 169 55.5

Z 80-100D 80max.

min.

280025002150

1100 -- 1590880 -- 1290745 -- 1015

1100 D 2------

3.132.291.84

5.433.963.19

D 29132170 54.5 29 132 171 56.0

Z 80-150D 80max.

min.

290027002400

1610 -- 23501320 -- 19951190 -- 1670

1800 D 2------

4.813.633.19

------

D 29132172 78.6 29 132 173 78.6

Z 80-200D 80max.

min.

290027002450

2060 -- 31001670 -- 26351490 -- 2230

2200 D 2------

6.054.734.24

------

D 29132174 85.1 29 132 175 85.1

1) E = 1~230 V, D = 3~400 V2) Type of PG cable gland (for each motor) -- 1 = 1 x PG 13.5. 2 = 2 x PG 13.53) Energy efficiency class

Page 25: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

25

Rio Outline DrawingsA B

C D

Rio Pipe connection/ Thread Pump dimensions Weight OutlineNom. diameter approx.

kgdrawing

Rp/DN G I0 I2 a1 a2 a3 l1 b1 b2 b3 b4 b5 PN 6/10

25-5025-7025-100

Rp 1Rp 1Rp 1

G 1 1/2G 1 1/2G 1 1/2

180180180

9292102

150165172

403445

655668

909090

506669

525668

888092

606066

444466

4.55.06.3

AAB

30-4030-5030-7030-100

Rp 1 1/4Rp 1 1/4Rp 1 1/4Rp 1 1/4

G 2G 2G 2G 2

180180180180

929292102

156150172172

50403445

65656468

90909090

53506669

65525768

88888892

60606066

44444466

5.04.55.06.3

AAAB

40-4040-7040-10040-150

40404040

--------

220250250250

102102109119

178193216258

54465855

76728883

110125125125

83789099

60627986

10397121135

60666666

44666666

9.511.014.020.6

CDDD

50-4050-7050-10050-150

50505050

--------

240280280340

102109109119

199224222242

52657081

808291113

120140140170

9391101105

64778690

112119123137

66666666

66666666

13.016.017.025.0

DDDD

65-7065-10065-13065-150

65656565

--------

280340340340

109109119119

234241253283

74678080

9797100100

140170170170

111110118118

86899898

124132136136

66666666

66666666

18.521.125.529.0

DDDD

80-7080-10080-15080-200

80808080

--------

360360360360

119119143143

227258316316

96958989

130130119119

180180180180

111135129129

87108108108

135159150150

66666666

66666666

26.028 / 3042.044.8

DDDD

100-100 100 -- 360 119 258 95 130 180 135 108 159 66 66 28.5/30.5 D

Page 26: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

26

Flange DimensionsRio Flange Nom.

diameterPump flange dimensions

DN ∅ D f1 f2 ∅ d ∅ k /∅ kL1/kL2

n x dL /n x dL1/dL2

40-4040-7040-10040-150

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

40 150 65 65 84 100 / 110 4 x ∅ 14/19

50-4050-70

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

50 165 70 70 99 110 / 125 4 x ∅ 14/19

50-100

( , )

75

50-150 75 83

65-7065-10065-13065-150

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

65 185 80 80 118 130 / 145 4 x ∅ 14/19

80-70 Flange PN 6(selected as for PN 16, to EN 1092-2)

80 200 90 90 132 150 4 x ∅ 19

Flange PN 16 (to EN 1092-2) 160 8 x ∅ 19

80-100 Flange PN 6 80 200 90 98 150 4 x ∅ 1980-100 Flange PN 6(selected as for PN 16, to EN 1092-2)

80 200 90 98 150 4 x ∅ 19

Flange PN 16 (to EN 1092-2) 138 160 8 x ∅ 19

80-15080-200

Flange PN 6(selected as for PN 16, to EN 1092-2)

80 200 90 90 132 150 4 x ∅ 19

Flange PN 16 (to EN 1092-2) 80 200 90 90 132 160 8 x ∅ 19

100-100 Flange PN 6(selected as for PN 16, to EN 1092-2)

100 220 100 100 156 170 4 x ∅ 19

Flange PN 16 (to EN 1092 2) 180 8 x ∅ 19Flange PN 16 (to EN 1092-2) 180 8 x ∅ 19

Page 27: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

27

Outline Drawings Rio ZA B

C F

Rio Z Pipe connection/Nom. diameter

Thread Pump dimensions Weight Out-linedapprox. kg dra-wingRp/DN G I0 I1 I2 a1 a2 b1 b2 b4 b5 y1 y2 z1 PN 6/10 wing

30-5032-7032-100

Rp 1 1/43232

G 2----

180220220

105115110

9299102

150172173

403860

112126144

112119143

120123141

102.5107141

----

107

----11

----

172

8.014.018.0

ABC/F

40-3040-7040-10040-150

40404040

--------

250250250250

135135135125

92104111119

156193216258

75757565

126150178200

133140172195

123153167172

107153167172

108108132132

14113525

154172225225

15.020.529.540.0

BC/FC/FC/F

50-7050-10050-150

505050

------

280280340

160155170

111111119

224222243

82.582.586

179198214

169192201

167176173

167176173

132157184

305030

225228252

30.533.550.0

C/FC/FC/F

65-10065-13065-150

656565

------

340340340

170185185

109120120

241253283

8192.592.5

214223223

201209209

172187187

172187187

180162162

252525

225225225

38.250.055.5

C/FC/FC/F

80-10080-15080-200

808080

------

360360360

205180180

120143143

253316316

1009090

249259259

231248248

183.5201201

206201201

180185185

432020

240270270

54.5/56.078.685.1

C/FC/FC/F

Page 28: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rio/Rio Z

28

Flange DimensionsRio Z Flange Nom.

diameterPump flange dimensions

DN ∅ D f1 f2 ∅ d ∅ k∅ kL1/kL2

n x dLn x dL1/dL2

32-70 Adapter flange PN 6/10(flange PN 16 to DIN 2533)

32 140 -- -- 78 90 / 100 4 x ∅ 14/19

32-100 Adapter flange PN 6/10(flange PN 16 to EN 1092-2)

60 60

40-30 Adapter flange PN 6/10(selected as for PN 16, to DIN 2533)

40 150 -- -- 88 100 / 110 4 x ∅ 14/19

40-7040-100

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

40-150 Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

65 65 84

50-7050-100

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

50 165 -- -- 102 110 / 125 4 x ∅ 14/19

50-150 Adapter flange PN 6/10(to DIN 2533, to EN 1092-2)

65 82,5 99

65-100 Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

65 185 80 80 118 130 / 145 4 x ∅ 14/19

65-13065-150

Adapter flange PN 6/10(selected as for PN 16, to EN 1092-2)

-- -- 122

80-100 Flange PN 6(selected as for PN 16, to EN 1092-2)

80 200 -- -- 132 150 4 x ∅ 19

Flange PN 16 (to EN 1092-2) -- -- 160 8 x ∅ 19

80-15080-200

Flange PN 6(selected as for PN 16, to EN 1092-2)

90 90 150 4 x ∅ 19

Flange PN 16 (to EN 1092-2) 160 8 x ∅ 19

Page 29: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Rp1

Rp11/4

DN65

DN80

DN100

DN40

DN50

Rio/Rio Z

29

Pump Accessories

Rio/Rio Z

Ident. No. ~kg

Y-pipes for twin pumps suction sidePN 10 / 16 discharge sideScope of supply: bolts, nuts, suction sidegaskets and integrated changeover discharge sideflap (on discharge side only) suction side

discharge sidesuction sidedischarge sidesuction sidedischarge side

XX

XX

XX

XX

XX

40 000 68840 000 67940 000 68940 000 68040 000 69040 000 68148 936 06548 936 20240 000 69240 000 440

12.013.015.017.019.020.025.028.033.035.0

Screw union set with internal threadof malleable cast iron X

X40 980 83640 980 837

0.20.2

Extension Modules and Electrical AccessoriesRio25-50 E25-70 E30-40 E30-50 E30-70 E40-40 EZ 30-50 EZ 32-70 EZ 40-30 E

25-50 D25-70 D30-40 D30-50 D30-70 D40-40 DZ 30-50 DZ 32-70 DZ 40-30 D

25-100 E30-100 E40-70 E50-40 E

Z 32-100 EZ 40-70 E

25-100 D30-100 D

to100-100 DZ 32-100 D

toZ 80-200 D

Ident. No. kg

Function modulesPlug-in modules for type series Rio and Rio Z(2 modules required) with mains connection1~230 V, 50 Hz, (E) or 3~400 V, 50 Hz (D)

Additional functions:-- Fault message (SSM)-- ”In operation” message (SBM)-- Control input ”Priority off”-- Blocking detector with trip-- Full motor protection with trip-- Twin pump management (Rio Z)

Type 22 E X 01 100 533 0.6

Type 22 D X 01 100 534 0.6

Type 32 E X 01 100 535 0.6

Type 32-52 D X 01 100 536 0.6

Switch plugfor connecting Rio and Rio Zwith three-phase current motorto 3~230 V 50 Hz

X X 01 084 050 0.1

Switchgear DVP 84x130x66Switchgear as above, but with volt-freecontacts for operation and fault reporting.

X 01 018 335 0.35

Page 30: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

Mains terminals

Control terminals

Mains terminals

Control terminals

Mains terminals

Control terminals

Mains terminals

Control terminals

Rio/Rio Z

30

Additional functions of function modules

F Fault message SSM as volt-free NC contact, can be setas individual or general fault message

F ”In operation” message SBM as volt-free NO contact, canbe set as individual or general fault message

F Control input ”Priority off” by external volt-free (NC) con-tact

F Blocking message of the pump is recognized and reportedas fault

F Full motor protection with integrated tripF Fault acknowledgementF Integrated twin pump management with the following

functions (Rio Z only)-- Duty/stand-by operation with switchover from duty to

stand-by pump after 24 operating hours-- Fault-based switchover to stand-by pump ready for

operation

Technical data of function modulesAmbient temperature: max. +40 ˚CFluid temperature: --20 °C to +110 ˚CWeight: approx. 0.6 kgEnclosure: IP 44Interference suppression class: NThermal class: F4 cable entries Pg 9 (control cable max. 6-core)No separate mains supply required.

Mains terminalsTerminal diameter: max. 2.5 mm2

Message terminalsMax. switching capacity 250 V/1 ATerminal diameter: max. 2.5 mm2

Control terminals Ext.OffMin. contact rating: 24 VDC, 10 mATerminal diameter: min. 0.75 mm2, max. 2.5 mm2

Dimensional drawing of function modules

Module as lsType 22 E 27 61

Type 22 D 27 61

Type 32 E 28 63

Type 32-52 28 63

Wiring diagram for single pumps Rio

KSB function moduleType 22 E -- 1~230 V

Type 32 E -- 1~230 V

Type 22 D -- 3~400 V

Type 32-52 D -- 3~400 V

Page 31: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

To be supplied by the owner/operator: 2-core connectioncable, min. 2 x 0.75 mm2

Connection protectedagainst polarity reversal.

Mains terminals

Control terminals Control terminals

Mains terminals

To be supplied by the owner/operator: 2-core connectioncable, min. 2 x 0.75 mm2

Connection protectedagainst polarity reversal.

Mains terminals

Control terminals Control terminals

Mains terminals

To be supplied by the owner/operator: 2-core connectioncable, min. 2 x 0.75 mm2

Connection protectedagainst polarity reversal.

Mains terminals

Control terminals Control terminals

Mains terminals

To be supplied by the owner/operator: 2-core connectioncable, min. 2 x 0.75 mm2

Connection protectedagainst polarity reversal.

Mains terminals

Control terminals Control terminals

Mains terminals

Rio/Rio Z

31

Wiring diagram for twin pumps Rio Z

KSB function moduleType 22 E -- 1~230 V

Type 32 E -- 1~230 V

Type 22 D -- 3~400 V

Type 32-52 D -- 3~400 V

Page 32: Rio/Rio Z - Tulumba Endüstriyel Makine Pompa Vana Ksb ... · PDF fileCirculator Pumps with Manual Speed Selection Applications ... Rio/Rio Z 80-150 and 80-200 +130 ˚C Designation

1115.51/6-10

/1.10.2008

Subjecttotechnicalm

odificationwithoutpriornotice.

Rio/Rio Z