rig 7: zj 70 ldb - rig equipment list - ece...

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COMPLETE SET OF SD RIG 7 ZJ70LDB DRILLING RIG EQUIPMENT Description Item Page 1/26 CONTRACTOR Provided Equipment RIG 7: ZJ 70 LDB - Rig Equipment List CONTRACTOR PROVIDED EQUIPMENT 1. The Drilling Unit 1.1. Drilling Unit Details Type ZJ70LDB Year of construction 2005 Nominal drilling depth with 5” DP 6200-6500 m Rig fuel storage capacity 62 m 3 Total mud tanks capacity 320 m 3 Rig water tanks capacity 120 m 3 Average fuel consumption when drilling 8.5 m 3 /day Estimated rig-up time on first well 15-20 days Current location Kozhasai Camp, Kazakhstan (Rig -7) Note: This complete drilling rig was fully made in the People’s Republic of China according to the API standard requirements. 1.2. Draw-Works Details Type JC70B Rated input power 1480 Kw (2000HP) Line diameter 38 mm (1-1/2”) Drive type Mechanical Main brake Hydraulic Pressure Disc Brakes Auxiliary brake DWS70. Electro-magnetic. Single line maximum pull 487 kN

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Page 1: RIG 7: ZJ 70 LDB - Rig Equipment List - ECE LLPecellp.com/wp-content/uploads/2017/03/Rig-7-ZJ70.pdf · COMPLETE SET OF SD RIG 7 ZJ70LDB DRILLING RIG EQUIPMENT Description Item Page

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CONTRACTOR Provided Equipment

RIG 7: ZJ 70 LDB - Rig Equipment List

CONTRACTOR PROVIDED EQUIPMENT

1. The Drilling Unit

1.1. Drilling Unit Details

Type ZJ70LDB Year of construction 2005 Nominal drilling depth with 5” DP 6200-6500 m Rig fuel storage capacity 62 m3 Total mud tanks capacity 320 m3 Rig water tanks capacity 120 m3 Average fuel consumption when drilling 8.5 m3/day Estimated rig-up time on first well 15-20 days Current location Kozhasai Camp, Kazakhstan (Rig -7)

Note: This complete drilling rig was fully made in the People’s Republic of China according to the API standard requirements.

1.2. Draw-Works Details

Type JC70B Rated input power 1480 Kw (2000HP) Line diameter 38 mm (1-1/2”) Drive type Mechanical Main brake Hydraulic Pressure Disc Brakes Auxiliary brake DWS70. Electro-magnetic. Single line maximum pull 487 kN

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CONTRACTOR Provided Equipment

1.3. Mast Specifications

Type JJ450/45-K Total height from rig floor 45 m Nominal capacity 4500 kN Racking system capacity of 5” DP 6000 m Crown block-type ТС-450 Crown block rated capacity 4500 kN Number of sheaves (7) Line diameter 38 mm Dead line anchor type JZG41

Note: The mast is equipped with a grounding connection and derrickman safety line with counter balance.

1.4. Sub-Structure

Type DZ450/10.5-S Rig floor height 10.5 m Clear height beneath rotary beams 9.0 m Simultaneous capacity setback 2400 kN Simultaneous capacity rotary beams 4500 kN Air winch-type XJFH-35 Air winch-number (2) Air winch rated pull 45.5 kN

Note: The sub-structure is equipped with a ramp and a 14-m catwalk.

1.5. Rotary Table

Type ZP375 Rated static capacity 5850 kN Torque limit 32362 N*m Maximum RPM 300 rpm Maximum opening size 952.5 mm Drive type Independent Variable Speed Electric Motor

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CONTRACTOR Provided Equipment

1.6. Traveling Block

Type YC450 Rated capacity 4500 kN Number of sheaves (6) Line diameter 38 mm

1.7. Hook

Type DG450 Rated capacity 4500 kN

1.8. Swivel

Type (complete with top entry for wireline) SL450-II Rated capacity 4500 kN Maximum RPM 300 rpm Maximum working pressure 35 MPa Connecting type Z-152 (6-5/8”REG) LH

Note: The swivel is equipped with an air operated Kelly spinner.

1.9. Drill Line

Type 6 x 19 S+FS Diameter 38 mm Drill line breaking strength 820 kN Length on reel 1000 m

1.10. Top Drive

Type DQ70BSC Load Rating 500 ton Power Rating 400 HP x 2 Pipe Handler 3 ½”& 5” Max Torque (Continuous) 39,200 – ft-lb

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CONTRACTOR Provided Equipment

Max Torque (Intermittent) 55,300 – ft-lb Max RPM 200

2. Drilling Rig Power Drive

2.1. Diesel Engines

Type G12V190PZLG-3 Number (4) Power 810 kW Maximum RPM 1300 rpm Average fuel consumption 209.5+5% gram/kW*hr 2.2. Torque converters

Type YBLT900-45F Number (4) Nominal 840 kW Working torque 5825 N*m Maximum torque 28125 N*m Maximum RPM 1300 rpm 2.3. Gear Box

Type ZJ-40; 2 x 1180 kW Number of gears (5) Nominal working RPM 600 rpm Idle running nominal RPM 1200 rpm Torque transmitted to mud pumps 25000 N*m Torque transmitted to draw-works 17000 N*m

Note: The power unit of the drilling rig is equipped with two 3-ton capacity arm cranes.

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CONTRACTOR Provided Equipment

3. Pumping and High Pressure Discharge System

3.1. Mud Pumps

Model F-1600 Type Triplex Number (2) Drive Shaft Maximum output hydraulic power 1180 kW Maximum strokes per minute 130 Liner sizes, mm 180, 170, 160, 150, 140 Flow rate with 130 SPM, l/sec 50.42, 44.97, 39.83, 35.01, 30.50 Maximum working pressure, MPa 22.7, 25.5, 28.8, 32.7, 34.3 Suction line diameter 305 mm

3.2. High Pressure Mud Line and Standpipe

Туре 4” х 35 ID 101.6 mm Maximum working pressure 35 МPa Number of high pressure valves (5)

Note: The high pressure mud line and standpipe are equipped with 2” and 3” outlets with valves.

3.3. Rotary hoses

Type 4SP-102 х 350 ID 101.6 mm Maximum working pressure 35 МPa Length 4.5 m, 10 m, 19 m Number (2), (2), (2)

4. Low Pressure Mud System

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CONTRACTOR Provided Equipment

4.1. Mud Mixing Equipment

Mixing hopper number (2) Mixing pumps type and size Centrifugal, 6 х 8 Mixing pump number (2) Drive Electric motors, 55 kW Note: High shear mixer for Polymers not available

4.2. Shale Shakers

Type and model ZJ70 Model Number (2) Drive Electric motors Maximum flow rate 90 l/sec Screen sizes 40-180

4.3. & 4.4 Desander / Desilter

Type ZCNSW 250 x 150 Number of cones Desander-2 and Desilter-10 Feed pump type Two individual Centrifugal pumps (6 х 8)

coupled with two individual 55 Kw Electric

motors. Working Pressure For Desander 0.25-0.35 Mpa and for

Desilter 0.3-0.4 Mpa.

4.5. Centrifuge

Type Low and Medium speed Number one Drive Electric motors, 18.5 kW Feed pump type Centrifugal Feed pump drive Electric motors

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CONTRACTOR Provided Equipment

4.6. Mud tanks

Total capacity including sand traps 380 m3 Active tank capacity 300 m3 Number of active tanks (4) Number of suction tanks (2) Suction tanks capacity 100 m3 Number of intermediate tanks (2) Intermediate tanks capacity 100 m3 Number of reserve tanks (2) Reserve tanks capacity 100 m3 Sand traps tank capacity 20 m3

4.7. Pill Tank

Number (1) Pill tank capacity 20 m3

Note: The tank is equipped with a hopper, a centrifugal pump with an electric motor drive and a mud agitator.

4.8. Trip Tank

Number (1) Trip tank capacity 8 m3

Note: The tank is equipped with a centrifugal pump with an electric motor drive. Also has manual, independent measuring device visible at rig floor (Driller’s) level

4.9. Mud Agitators

Maximum flow rate 60 m3/hr for low speed @ 1800 rpm

40 m3/hr for medium speed @ 2800 rpm

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CONTRACTOR Provided Equipment

Number per tank (2) Type and model Rotator, LZNJ15 & LZNJ11 Drive Electric motors, 15.0 kW

4.10. Other Mud Equipment

Cellar pumps (2), НР7.5 Mud bucket c/w return hose to flowline (1) Flowline c/w bath for install sensors (1) Chemical materials tanks (2), 1.5 m3 Fill-up line (1)

5. Blowout Prevention and Well Control Equipment (full certification documentation available with rig)

5.1. Annular Preventer

Type FH35-35/70 Annular ID 346.0 mm Working pressure 35 МPa Top connection Body, 35 х 35, BX 160 Bottom connection Flange, 35 х 70, BX 159 Category of making Н2S

5.2. Double Ram Preventer

Type 2FZ35-70 Ram preventer ID 346.0 mm Working pressure 70 МPa Top connection Body, 35 х 70, BX 159 Bottom connection Flange, BX 159 Category of making Н2S

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CONTRACTOR Provided Equipment

Note: Rams include 5” and 3 ½” drill pipe, blind (not shear). 9 5/8” and 7” Casing and 2 7/8” tubing rams available

5.2. Single Ram Preventer

Type FZ35-70 Ram preventer ID 346.0 mm Working pressure 70 МPa Top connection Body, 35 х 70, BX 159 Bottom connection Flange, BX 159 Category of making Н2S

5.3. Drilling Spool

Type FS35-70 Drilling spool ID 346.0 mm Working pressure 70 МPа Top connection Flange, 35 х 70, BX-159 Bottom connection Flange, 35 х 70, BX-159 Outlet size 77.8 mm Outlet connection Flange Outlet working pressure 70 МPа

5.4. Adapter-1

Adapter ID 346.0 mm Working pressure 70 МPа Top connection Body, 35 х 70 Bottom connection Body, 35 х 35

5.4. Adapter-2

Adapter ID 279.0 mm Working pressure 70 МPа Top connection Body, 35 х 70 Bottom connection Body, 28 х 35 (11”X 5,000psi) R-54

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CONTRACTOR Provided Equipment

5.5. BOP Control System

Type FKQ-8006 Number of connected devices in operation (6) System working pressure 21 МPа Hydraulic fluid type Hydraulic oil Number of bottles (24) Bottles pre-charge pressure 7 МPа Bottles capacity 672 l Charge time from pre-charge to working pressure 17 min Remote panel SZQ 116 Remote panel location Rig floor

5.6. Choke Manifold

Type JG-SY-70 Size and working pressure 65 mm, 70 МPа Number of valves (10) Number of chokes (2) Chokes type Adjustable Chokes model JLK-70B, JLKY 65-70 Choke working pressure 70 МPа Power choke control panel JY-70A Control panel location Rig floor

5.7. Kill Manifold

Type YG-70 Size and working pressure 65 mm, 70 МPа Number of valves (3) Number of back-valves (2), 65 х 70

5.8. Choke Line

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CONTRACTOR Provided Equipment

Number (1) Line ID 78 mm Line working pressure 70 МPа Number of valves (2) Valves type (1) hydraulic & (1) manual Valves working pressure 70 МPа Valve connection Flange

5.9. Kill Line

Number (1) Line ID 78 mm Line working pressure 70 МPа Number of valves (2) Valves type Manual Valves working pressure 70 МPа Valve connection Flange Note: check (BPV) valve is installed in the kill line

5.10. Vacuum Degasser

Type ZCQ 1/4 Flow rate 4 m3/min Feed pump type Centrifugal Feed pump drive Electric motor

5.11. Other Well Control Equipment

Pressure testing blanking plug (1) 13-3/8” Pressure testing blanking plug (1) 9-5/8” Pressure testing blanking plug (1) 7”

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CONTRACTOR Provided Equipment

String safety valves (2) for 5” DP & 3-1/2” DP Upper kelly cock (1) for 5-1/4” and 3-1/2” Lower kelly cock (1) for 5-1/4” and 3-1/2” BOP’s pressure test equipment (1) QST Control line size and working pressure (2) 25 mm х 35 МPа Control hoses size and working pressure (5) 25 mm х 35 МPа Mud-Gas separator (Poorboy) (1) NQF800/0.07 Vent line (1)

6. Power Plant

6.1. Engine-AC Generator Sets

Type CAT 3412C Number (2) Rated output of generator 600 kW x 2 Output volts 400 V Frequency 50 Hz

6.2. Emergency Generator

Type Volvo Number (1) Rated output of generator 300 kW x 2 Output volts 400 V Frequency 50 Hz

6.3. Power Station (MCC)

Type ZJ-40 Number (1) Maximum continuous power 600 kW Output volts 220 and 380 V

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CONTRACTOR Provided Equipment

6.4. Air Compressors

Type of system SPE-37A Compressors type Screw Number of compressors (2) Compressors flow rate 6.2 m3/min Discharge pressure 1.0 МPа Compressors drive Electric motor, 55 kW Air receiver type GB150-98 Air receiver number (2) Air receiver volume 2.884 m3 Air receiver working pressure 1.0 МPа Dryer MAD-06

7. Rig Floor Equipment

7.1. Elevators For 5” DP and all DC Model CKD 131 x 134/3150 (350) Type Center latch, bottle neck Number (2) Capacity 3500 kN / 350T For 13-3/8” Casing Model CKD 344/1350 (200) Type Side door Number (1) Capacity 200T For 9-5/8” Casing Model CKD 248/1960 (200) Type Side door Number (1)

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CONTRACTOR Provided Equipment

Capacity 2000 kN For 7” Casing Model CKD 181/1960 (200) Type Side door Number (1) Capacity 2000 kN For 3-1/2” DP and 4-3/4” DC Model CKD 92 x 95/950 (100) Type Center latch, bottle neck Number (1) Capacity 1000 kN For 2-7/8” Tubing Model CKD 76 x 82/700 (75) Type Side door Number (1) Capacity 750 kN Note: Single joint casing pick up elevators will be available on the rig.

7.2. Slips

For 5” DP Type Manual, segment Size 127-178 mm Number (1) For 3-1/2” DP Type Manual, segment Size 89-114 mm Number (1) For DC Type Manual, segment Size 203-245 mm Number (1)

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CONTRACTOR Provided Equipment

For DC Type Manual, segment Size 114-165 mm Number (2) For 9-5/8” Casing Type Manual, segment Size 245 mm Number (2) For 7” Casing Type Manual, segment Size 178 mm Number (2)

Spider/ Elevator for Casing Pipes Spider for 4” to 14” slip/elevator 1 sets

Capacity- 350/500 tons Slip sets for elevator 9-5/8” casing 1 Slip sets for elevator 7” casing 1 Slip sets for spider 9-5/8” casing 1 Slip sets for spider 7” casing 1

7.3. Elevator Links

Type DH-450 Diameter of string 144 mm Capacity 4500 kN

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CONTRACTOR Provided Equipment

Note: 3.8m (2.8m effective) length

7.4. Manual and Power Tongs

Manual rotary tongs Type Тype «В» Size 89-324 mm Number (1) Manual casing tongs Type Type «В» Size 340-508 mm Number (1) Power rotary tongs Type ZQ-100 Size 102-203 mm Number (1) Power casing tongs Type TQ-35 Size 203-346 mm Number (1)

7.5. Lifting Subs

For 8” DC Connection type Z-152 (6-5/8” REG) Number (5) For 6- 3/4” DC Connection type Z-122 (4-1/2” IF) Number (5) For 4-3/4” DC Connection type Z-102 (3-1/2” IF)

Number 1 set

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CONTRACTOR Provided Equipment

7.6. Other Rig Floor Equipment

Master bushing (1) Kelly bushings (2) GBX 5-1/4 6”, 8-1/2”, 12-1/4” & 17-1/2” Bit breakers One for each size Bit gauges One for each size Three point stabilizer gauge (1) 13-3/8” Casing drift - 61 ppf (2) 9-5/8” Casing drift - 47 ppf (2) 7” Casing drift - 29 ppf (2) Master bushing inserts tool (1) DP bail (2) Floating rat hole caliper (1) FDQ-3000 Mud spray safer (1) DP wipers (3)

8. Associated Equipment

8.1. Kelly

Type Square Size 133.3 mm (5-1/2”) ID 82.5 mm Length 11.5 m Number (2)

8.2. Subs Set

Kelly saver subs (2) Bit subs (2)

Number (5)

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CONTRACTOR Provided Equipment

9. Recording and Indicating Equipment

9.1. Driller’s Control Panel

Type SK-2Z011C Location Driller’s cabin Show parameters Weight on hook

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CONTRACTOR Provided Equipment

10. Other Rig Equipment

Water tank. With built-in service tank. Total volume – 60 m3. Equipped with two centrifugal

pumps. (2)

Main diesel fuel tank. Equipped with a 3.5 m3 high racked tank. Volume - 20 m3. (1)

Weight on bit

Standpipe pressure

Mud pump SPM

Mud flow rate

Total SPM

Rotary table RPM

Rotary table torque

Total mud volume

Increase/decrease mud volume

ROP

Well depth

Rotary tong torque

Air system pressure

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CONTRACTOR Provided Equipment

Oil tank. Divided into separate sections (1) Rat hole pipe (1) Mouse hole pipe (1) Set of welding equipment (1) Gas-cutting machine equipment set (1) Chain drive repair device (1) Mud pumps valve seats pullout device (1) Set of deviation survey tools (Totco Multishot) (1) BOP lifting and installation device (1) Water pumps (3) Sets of tools for rig equipment service and repair (2) Boiler (2) Set of winterization materials for the drilling rig and camp (1) Water tank for boiler feed. Volume - 20 m3 (2) Fuel tank for boiler feed. Volume - 4 m3 (2)

11. Working and Storage Rooms

Driller’s house (1)

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CONTRACTOR Provided Equipment

Machinery house (1) Wireline winch house (1)