Rich Heritage

Bengal Cement Works

The Group was established in 1939 and has a rich heritage of serving the country for more than 75 years

Dalmia advertisement on 15th August 1947

Re-published on 60th independence day by Times Of India

Cement

Sugar

Refractories

Power

Bengal Cement Works

Company profile in brief

➢ OCL Bengal Cement Works : Installed capacity of

1.75 MTPA, situated at West Midnapur district in West

Bengal .

➢ Cement Plant commissioned on 27th March, 2014

➢ A Captive Solar PV Power Plant of 5 MW capacity

➢ Presently operating a FLS OKMILL (42.4).

➢ Manufacture PSC, PPC & Composite Cement in

inter- grinding mode.

➢ Catering to the entire pockets of West Begal with 100%

road despatches.

✓ 4th Largest Cement Manufcturer in India

✓ 27 Mn Tons of Installed Cement capacity

✓ 178 MW of Thermal Captive Power Plant

✓ 7.5 MW Solar Captive Power Plant &

✓ 9.2 MW Waste Heat Recovery System

KalyanpurJagi Road Umrangshu

BCW1.75 MTPA

13 Plants in 9 States Serving 21 States

3

Process Flow Diagram

Bengal Cement Works

Truck Despatch

Bulker

Despatch

Wagon Tippler

Truck Tippler

Clinker Silo

Cement Silo

Raw material hopper

Stacker & reclaimer

CVRM

HAGCoal mill

Coal hopper

Bag House

Roto Packers

Clinker

Gypsum/slag

Coal Fly ash bulker

Fly ash Silo

39.53 38.9434.94 34

05

1015202530354045

2015-16 2016-17 2017-18 Benchmark

34.05

31

282930313233343536

2017-18 Benchmark

33.4 30.0

26.4 27.0

0.05.0

10.015.020.025.030.035.040.0

2015-16 2016-17 2017-18 Benchmark

43.3 37.6 36.5 36.0

0.0

10.0

20.0

30.0

40.0

50.0

2015-16 2016-17 2017-18 Benchmark

Bengal Cement Works

10%

21%

Benchmark: Where We Are ..Where To Go…

12%

SPECIFIC ENERGY( KWH/T) FOR CEMENT

12%

2 %

SPECIFIC ENERGY( KWH/T) FOR PPC

1.9

1.31.03 0.9

0

0.5

1

1.5

2

2015-16 2016-17 2017-18 Benchmark

SPECIFIC ENERGY( KWH/T) FOR PCCSPECIFIC ENERGY( KWH/T) FOR PSC

SPECIFIC ENERGY( KWH/T) FOR PACKING

68.2375.51

53.5 50 53.6

01020304050607080

2015-16 2016-17 2017-18 Benchmark 2018-19

41.59

40

40.8

39

39.5

40

40.5

41

41.5

42

2017-18 Benchmark 2018-19

81.5 7867.08 65 67

0

20

40

60

80

100

2015-16 2016-17 2017-18 Benchmark 2018-19

SPECIFIC HEAT FOR PSC (Kcal/Kg) 37

28.6 27.2 27

0

5

10

15

20

25

30

35

40

2015-16 2016-17 2017-18 Benchmark 2018-19

Bengal Cement Works

4.3 %

18 %22.7%

26%

Benchmark: Where We Are ..Where To Go…

SPECIFIC HEAT FOR PPC (Kcal/Kg)

SPECIFIC HEAT FOR CEMENT (Kcal/Kg)

22%

2%

SPECIFIC HEAT FOR CC (Kcal/Kg)

Replaced with

Composit Cement

6

Bengal Cement Works

Roadmap To Achieve Target SEC ( KWH/T)

39

.5

38

.9

34

.9

-1.6 2.0 -0.5-0.2 -0.3 -2.0

-0.5 -0.5 -0.6 -0.4

30

35

40

45

50

55

60

20

15

-16

CV

RM

op

tim

iza

tio

n b

ydam

ring &

nozzle

rin

gm

od

ific

atio

n

PS

C p

rod

uctio

n 9

9%

Fa

n o

ptim

iza

tio

n

Fa

lse

air m

inim

iza

tio

n

op

tim

izin

g c

om

pre

sse

d a

iru

sa

ge

2016-1

7

PP

C p

rod

uctio

n 3

7%

of

pro

du

ct m

ix

Trim

min

g o

f ID

fa

n im

pe

ller

by 3

%

CV

RM

op

tim

iza

tio

n

CII a

ud

it p

oin

tim

ple

me

nta

tio

n

pa

ckin

g p

lan

t p

ow

er

red

uctio

n

20

17

-18

SEC( KWH/T)

VFD

inst

alla

tio

n

ENCON Actions : without investment

Bengal Cement Works

SN ENCON actions without investment Year

AnnualMillionKWH

Saving

Annual INRsaving(Lacs)

1 Reduction of CVRM main drive SPC through Dam ring height adjustment from 192 to 150 mm 2015-16 2.000 154.00

2 Running of CVRM Bag house in DP mode 2015-16 0.144 11.10

3 Reduction of Packing plant SPC by replacing 160 compressor by 90 2015-16 0.100 7.80

4 Reducing idle running of Material handling circuit drives through installation of belt starvation switches 2015-16 0.003 0.20

5 Reduction of WTP Cooling Tower fan power consumption through interlock with temperature sensor 2015-16 0.028 2.10

6 Reduction of Compressor power consumption by optimizing loading/unloading set point 2015-16 0.180 13.90

7 PLC interlock modification for process optimization ( Save 15 no of trippings) 2015-16 0.013 1.00

TOTAL 2.47 188.5

SN ENCON actions without investment YearAnnual

Million KWHsaving

Annual INR

saving(Lacs)

1 Gear box radial bearing maintenance & CVRM optimization to run on minimum power mode 2016-17 0.46 39.3

2 CVRM ID fan cone gap correction from 33 mm to 12 mm 2016-17 0.052 4.4

3 Felt seal installation at CVRM dynamic separator seal gap 2016-17 0.03 2.6

4Nozzle ring area increment by removal of three nozzle blocks ( from 4.87m2 to 5.4 m2 )( reduction in nozzle ring velocity from 48 m/s to 40 m/s)

2016-17 0.1 9.2

5 Dam ring reduction by 6 mm( from 122 mm to 116 mm ) 2016-17 0.03 3.2

6Reduction of false air at mill reject chute flap & belt, mill inlet ducts , mill feed chute ,Separator outlet flage & Bag house chamber doors. ( from 18.4 % to 14 %)

2016-17 0.09 7.6

7 Coal mill grinding media regradation & pattern change ( from coarse to fine) 2016-17 0.09 7.9

8 Stop Auxiliary bag filter fan through tapping in main bag filter fan in each packer 2016-17 0.06 5.2

9Packer 1 & 2 bucket elevator group starting interlock modified to avoid group idle running during shift starting

2016-17 0.003 0.26

10Packer 1 & 2 belt bucket elevator & CVRM reject elevtor motor connection change from delta to star

2016-17 0.02 1.8

TOTAL 0.94 80.15

ENCON Actions : without investment

Bengal Cement Works

SN ENCON actions without investment YearAnnual

Million KWHsaving

Annual INR

saving(Lacs)

1 Trimming of CVRM ID fan impeller by 3 % 2017-18 0.58 50

2False air reduction from 16% to 11.8%

2017-18 0.17 15.1

3Reduction of system pressure of CVRM circuit by 25 mmwc through several maitenance activity 2017-18 0.2 16.4

4 Reduction in VFD set point by removing damper from the 531FN2 fan duct 2017-18 0.05 4

5 Reduction in contract demand from 14.5 Mva to 11.5 Mva 2017-18 85

6 Maximisation of solar power plant generation by cleaning of modules and other inititives 2017-18 1.65 138.3

7 Optimization of CVRM roller hydraulic pressure by increasing from 150 bar to 160bar 2017-18 0.5 40

8Installation of baffle plate at mill inlet duct for uniform heat distribution , leads to specific heat consumption reduction by 7 Kcal/Kg

2017-18Nil 0.4

TOTAL 3.15 310.32

ENCON Actions : without investment

Bengal Cement Works

ENCON Actions: with investment

Bengal Cement Works

SN ENCON actions with investment YearAnnual saving (Million KWH)

Annual INRsaving(Lacs)

Investment(MINR)

Payback period

1 Power factor improvement by installing 1500KVAR HT capacitor installation 2015-16 0.500 38.60 12.50 3 M

2Reducing power consumption of HAG fuel firing blower through VFD installation

2015-16 0.030 2.30 0.40 2 M

3Reduction of Packing plant SPC by replacing 90 KW compressor by 45 KW compressor

2016-17 0.195 15.00 9.0 6 M

4 Reducing power consumption of packing plant bag filter Fan by VFD installation 2015-16 0.130 10.00 16.8 1.25 Y

5 Reducing power consumption of CVRM bag filter Fan by VFD installation 2016-17 0.026 2.00 0.50 3 M

6 Solar power generation unit 5 MW 2016-17 6.000 462.00 2772.00 6 Y

7 RFID installation at packing plant 2015-16 0.200 15.50 25.00 1.6 Y

8Installation of VFD in 641 FN1 & 642FN1 ( 75*2 ) Silo bin aeration blower 611BL2 ,packing plant compressor & 611FN1 Silo 1 bag filter fan.

2016-17 0.12 9.9 13.5 1.4 Y

9Installation of VVFD in reject bucket elevator bag filter fan , reject circuit bag filter fan & raw material feeding belts bag filter fan

2016-17 0.092 7.98

1 Y

10 Installation of VVFD in 7 bag filter fans and water pump ( 45 ) 2017-18 0.17 14.8 17 1.2 Y

11 Energy efficient lighting : Replacement of HPSV lights with LED light 2017-18 0.08 6.2 12.9 2 Y

TOTAL 7.543 580.4 2888 1.25 Y

SN ENCON actions without investment Annual

Million KWHsaving

Status/Remarks

1 CVRM ID Fan inlet duct area enlargement 0.4 Approx 55 Kw/Hr is estimated

2Reduction of system pressure of CVRM circuit by 25 mmwc through several maitenance activity

0.25 Around 25 Kw /Hr is achieved

3Reduction of Over all power consumption by enhancing Composit Cement Production

1.5

TOTAL 2.15

Bengal Cement Works

ENCON Actions without investment : For 2018-19

Bengal Cement Works

ENCON Actions with investment : For 2018-19

SN Initiatives Planned for FY 19 AnnualMillion KWH saving

1 11KW VFD panel for 611FN1 & 612FN1 (Cement Silo-1 & 2 dedusting fan)

0.02

2 15KW VFD panel for L21FN2 (coal Mill) 0.02

3 11KW VFD panel for bag filter fan K21FN2 0.02

4 45KW VFD for compressor in Packing plant. 0.02

5 45KW VFD for water pump-2 in WTP. 0.02

6 LED lights for belt conveyor and street light. 0.03

7 Installation of Intermediate valve arrangement to reduce fluctuation in compressed air demand leading to power saving.

0.05

8 Solar street light along Railway track area 0.06

Total 0.20

Energy Management System : CII Audit

Bengal Cement Works

Improvements suggested: 15th Decemeber 2017POWER

SAVING IN KWH

Annual Saving in

Lacs

Investment in Lakhs

Remarks/Status

Optimization of loading of distribution transformers for PCC1. 1 0.7 Nil Completed/Continuous

Replace V-belt with cogged type flat belt in 611BL1, L91BL1, K21BL1 blowers 1.89 0.9 2.6 Under implementation Optimization of cooling tower recirculation pump by VFD interlock with recirculation flow

8.5 4.8 Nil under implementation

Replace existing blades with FRP blades in cooling tower fan 0.89 0.4 0.9 Completed

Instalation of light pipes in MCC rooms (2 places) under implementation

Remove damper from the 531FN2 fan duct line & redued the VFD set point 7.3 4.2 Nil Completedoptimization of operation of coal conveying blower for HAG by reducing VFD set point 1%

1.5 0.85 Nil implemented

Improve hot Air distribution in mill through the 3 nos inlet duct by CFD study 19.8 15 under examination

Optimization of CVRM roller hydraulic pressure to 160Bar 70 40.4 Nil Completed

installation of level sensor based on auto drain valves in compressed air receivers as per water level

1 0.7 0.75 Completed

Installation of vortex Rectifier for CVRM classifier to increase productivity upto 7-10 %

350 199.5 400 Under examination

Total 442 272.3 419.3

Thanks to CII for :

Innovative Project (without investment): 1

Bengal Cement Works

❖ Project: The CVRM ID Fan impeller is trimmed by 3 % ( i.e 100 mm ) , as the fan was analysed oversized & it was

running with less efficiency than rated.

❖ Objective: To save Power consumption at CVRM ID fan Parameters Unit DataDecrease in

Diameter % 0 3

Impeller Diameter mm 3110 3010

Initial gap : 7% of impeller diaAfter trimming : 9% of impeller dia

Average norms for gap : 10 % of impeller dia

Innovative Project (without investment): 1

Bengal Cement Works

❖ Project: The CVRM ID Fan impeller is trimmed by 3 % ( i.e 100 mm ) , as the fan was analysed oversized & it was

running with efficiency less than rated.

❖

0

200

400

600

800

1000

1200

1400

1600

1800

2000

0 200000 400000 600000 800000 1000000 1200000 1400000

BCW (DCBL), Midnapur, West BengalEstimated Performance Curve for BHFan

@ 3010 mm dia, 101 deg.C, 990 RPM

1680 KW 640

mmwc

0

500

1000

1500

2000

2500

0 200000 400000 600000 800000 1000000 1200000 1400000

BCW (DCBL), Midnapur, West BengalEstimated Performance Curve for BHFan

@ 3110 mm dia, 101 deg.C, 990 RPM

1760 kw 700mmwc

Product psc psc

Date of

measurement25.08.201707.09.2017

Feed TPH 248.0 251.0

Mill output TPH 233.0 235.0

Impeller diameter mm 3110.0 3010.0

Flow m3/hr 802454.0 812864.0

Sp Gas Flow

Nm3/kg

matl 2.30 2.31

Fan Speed RPM 782.0 794.0

Fan Power

(Measured Power) KW/Hr 1876.0 1790.0

Fan Static

Efficiency % 80.19 85.9

Fan Sp Power

Kwh/ T

cement 8.05 7.6

Innovative Project (without investment): 2

Bengal Cement Works

✓ Scope: Due to in apropriate mixing length after HAG outlet duct & recirculation air duct joint, the inlet air through three ducts were having nonuniform heat distribution . The left most duct was carrying most of the heat content. This uniformity was leading non uniforming drying of material & higher specific heat requirement.

❖ Project: Baffle plate installation at Mill inlet duct to distribute uniform heat content to mill through all ducts

❖ Objective: To save thermal energy consumption by effective utilization of supplied heat inside mill

✓Action taken :To resolve the non-uniform temperature distributionat CVRM inlet duct ,a modification with baffles platefixing ( 300 mm width) before the left most duct &between the left & middle duct is done.

320 Deg C

133 Deg C

126 Deg C

Innovative Project (without investment): 2

Bengal Cement Works

❖ Projec: Baffle plate installation at Mill inlet duct to distribute uniform heat content to mill through all ducts

❖ Objective: To save thermal energy consumption by effective utilization of supplied heat inside mill

Heat contribution by VRM inlet ducts ( Kcal)

Before modification After modification

10.09.2016 10.11.2016 04.04.2017 25.05.2017

Temp (

Deg C)

% of

total

heat

content

to mill

Temp

( Deg

C)

% of

total

heat

content

to mill

Temp (

Deg C)

% of

total

heat

content

to mill

Temp

( Deg

C)

% of total

heat

content to

mill

315 49.60% 258 43.80% 280.6 34.30% 287 33.90%

133 26.80% 138 31.50% 190.1 35.80% 190 40.10%

126 23.60% 118 24.70% 135.6 29.90% 140 25.90%

79.5 66.859.3

49

10.94 10.61 11.6

9.1

0

2

4

6

8

10

12

14

0

20

40

60

80

100

FY'17 MARCH APRIL MAY

PSC heat cons(Kcal/Kg) vs Slag moisture%

Heat slag moisture %

Benefits :▪ Energy saved : 1100 T coal

▪ Energy saved : 7 Kcal/Kg cement

▪ Money saved: 50 Lacs

78

67.08

60

65

70

75

80

2016-17 2017-18

PSC specific heat (KCal/Kg)

Innovative Project (with investment): 3

Bengal Cement Works

❖ Project: Optimization of WTP cooling recirculation pump

❖ Objective: To save electrical energy consumption by installing VFD & flow optimization

Recirculating pump-MIIWP-3

Parameter Design Operating Units

Flow 100 107 m3/hr

D. Head 60 55 m

S. Head 4 m

Net Head 60 51 m

Power 45 42.94 KW

Efficiency 42.75 40.7 %

Water

Spray

Cooling

Tower

C50% open

Mill

Cooling

100%

open

C

Flow : 95-105m3/hr

Flow : 110 m3/hr

Flow : 0-8 m3/hr

C

CC

C

Innovative Project (with investment): 3

Bengal Cement Works

.Present Status

❖ When discharge valve is fully open pump is operating at high flow.

❖ Energy saving potential exists by using VFD & Interlock VFD with recirculation flow taking

head requirement of system into consideration.

❖ On a conservative basis – we save 20% power.

Annual Saving

Investment

Simple payback

-

-

-

Rs 4.8 Lakhs

Rs 3.5 Lacs

9 Months

5.2

6.1

4.5

5

5.5

6

6.5

2016-17 2017-18

Solar Generation in Million KWH

Renewable Energy Usage :

Bengal Cement Works

5 MW solar power plant is commissioned on 30th March ’16 to utilize non conventional renewable energy & reductionof carbon dioxide emission.

17%

11%14%

0%

5%

10%

15%

20%

2016-17 2017-18

Solar Power Utilisation Initiatives taken to increase Generation

✓ Tilting solar module two times in a year with trials at different angle on every season.

✓ Cleaning entire solar modules in 4 cycles in a months for summer and winter season instead of 2 Cycles suggested by OEM.

✓ Planting tress like water melon, pineapple, aloe-verra for cooling of solar modules during summer season.

✓ Water spraying system arrangement done for one inverter on top of the module for cooling purpose.

Renewable Energy FY 18-19 initiatives:

Bengal Cement Works

By the end of 2018-19 our total renewable energy source will be 9.85 MW.

SN Initiatives for Renewable Energy FY 18-19 Investment in MINR Savings in MINR

1 Installation of Solar street light along Railway track area - 1.2 0.09

2 Rooftop solar panel installation at CCR building top and Packing plant. 250 12.1 3.2

3 Extension of existing solar plant by adding New Table of 500 13.5 6.3

4 Additional Ground mounted 4 MW Solar Power Plant installation 230 50

Total 256.8 59.6

Bengal Cement Works

23Bengal Cement Works30

GHG

INVENTORIZATION

Dalmia Bharat Group Globally Ranked No 1

by CDP (Carbon Disclosure Project)

26 25 18 16

0

10

20

30

2015-16 2016-17 2017-18 Target

SCOPE-1: BURNING OF FUEL (kgCO2 / T Cement)

GHG INVENTORIZATION : Carbon Emission Reduction

Bengal Cement Works

47 41 34 30

0

20

40

60

2015-16 2016-17 2017-18 Target

SCOPE-2: PURCHESED ELECTRICITY (kgCO2 / T of Cement )

223 180

219 200

0

150

300

2015-16 2016-17 2017-18 Target

SCOPE-3: CLINKER FOR CEMENT GRINDING (kgCO2 / T of Cement )

PSC, 63%

PSC, 99%

PSC, 64% PSC, 56%

PPC, 37%

PPC, 1%

PPC, 30%PPC, 2%

PCC, 6% PCC, 42%

0%

20%

40%

60%

80%

100%

120%

2015-16 2016-17 2017-18 2018-19

Product mix: Initiatives towards sustainability

296 246 271

240

0

100

200

300

400

2015-16 2016-17 2017-18 Target

COMBINED CO2 EMMISSION (kgCO2 / Turn of Final Products)

17 %

8 %

24

GHG INVENTORIZATION : Carbon Emission Reduction

Bengal Cement Works

Slag , 22%

Slag , 23.5%

Flyash , 30.80%

Flyash , 31.30%

0%

10%

20%

30%

40%

2017-18 2018-19

COMPOSIT CEMENT

63.15 63.1665.19

55

60

65

70

2015-16 2016-17 2017-18

SLAG% IN PSC

34.19

34.4334.64

3434.234.434.634.8

35

2015-16 2016-17 2017-18

FLYASH % IN PPC

❖ Initiatives to reduce carbon emission :▪ Installation of 5 MW solar PV power plant▪ Reduction of total electrical energy consumption▪ Reduction of thermal energy (Kcal/Kg)▪ Improving clinker factor in cement.▪ Reduction of internal vehicle fuel consumption by use of

battery driven vehicles.▪ Reduction of raw material reciept vehicle fuel

consumption by change of inward transport mode fromroad to rail .

▪ Enhacement in production of Composit Cement in placeof PPC- an approach towards sustainability.

Use of battery operated vehicle for plant internal transport saved 20,000Kg CO2 emission per year

25

Greenbelt Development to reduce GHG

Seamlessness

Best Practices

❖ Reverse logistics in raw material trucks

❖ Eye on Wheels – to reduce truck turn around time

commissioned complete RFID solution from vehicle

IN to OUT with packing plant integration.

Maximise Bulk Cement Dispatches

Integrity SpeedCommitment PassionBengal Cement Works

Green Supply Chain Green procurement policy

Evaluation of total cost of the product should account the product

cost with energy consumption cost within is expected life cycle.

Procurement of energy efficient equipments with 5 star rating

Imposing panelty to the contactors for wastage of energy

❖

❖

❖❖

ENCON Methodology: ENCON Approach

Bengal Cement Works

MANAGE MEASURE PROTECT

Unit Head

Energy cell

Energy cell head with cross functional team

Daily energy monitoring at

PD

Weekly energy monitoring by

energy cell

Monthly energy meeting

Scope identification

Action plan generation&

execution

Quantification , analysis &

record

ENCON Methodology: Energy Levers

Bengal Cement Works

VRM POWER OPTIMIZATION

1. Dam ring

2. False air

3. Feed size control

4. Separator efficiency Power factor

& efficient silo management to avoid peak hour

usage

Fans & blowers efficient running

Compressor power minimization

Equipment idle run minimization

1. Stop interlocks

2. starvation stop

3. Shop stoppage power

Solar power

5%

17%

5%

28%19%

26%

Effective use of Energy Levers

VRM optimization

VFD installation

Compressor powerminimization

Fan & blowerefficient running

false air

solar power

Bengal Cement Works

30

Implementation of ISO 50001:2011

Bengal Cement Works

30

ISO 50001: 2011

30

Steps followed for Implementation of ISO 50001:2011

ENERGY POLICY

ENERGY PLANNING

IMPLEMENTATION & OPERATION

CHECKING

MONITORING MEASUREMENT &

ANALYSIS

NON CONFORMITIES CORRECTION, CORRECTIVE &

PREVENTIVE ACTION

INTERNAL AUDIT OF ISO 50001:2011

MANAGEMENT REVIEW

CONTINOUAL IMPROVEMENT

ENERGY MANAGEMENTSYSTEM

Investment on energy saving initiatives on turnover is 0.1%

31

ENCON Methodology: Power reports

Bengal Cement Works

Daily Energy report with real time data captureCCR operation screen with Total KWH & KWH/T display for main drives.

Column12500 kvA

Trafo for

Wagon Tippler

540kW Cement

Mill Separator

Fan for 561MD2

2500 kVA

Trafo Feeder

-1 for CCR

4150 kW

BagHouse Fan

561FN1

CCR Main

Incomer

2500 kVA

Tafo Feeder-

2 for CCR

6500kW Cement

Mill Main Drive

for 561MD1

Solar

Power

Feeder

400kW Coal

Mill Main Drive

for L41MD1

2500kVA Trafo

Feeder for

Packing Plant

Spare

Trafo

Feeder-1

Spare

Trafo

Feeder-2

400kW Belt

Conveyor Feeder

for 491BC3

MRSS

Outgoing

Feeder-1

MRSS

Outgoing

Feeder-2

18-08-2016 00:02 3139752 918607 8161475 25502312 98944160 5979773 56517248 2E+06 1552036 7368597 22 10 174219 99351864 0

18-08-2016 01:02 3139876 918637 8161882 25503988 98950672 5980121 56520604 2E+06 1552268 7368969 22 10 174219 99358432 0

18-08-2016 02:02 3140001 918670 8162287 25505650 98957104 5980504 56523928 2E+06 1552422 7369341 22 10 174219 99364912 0

18-08-2016 03:02 3140126 918703 8162695 25507300 98963344 5980817 56527292 2E+06 1552422 7369711 22 10 174219 99371208 0

18-08-2016 04:02 3140253 918736 8163105 25508956 98969656 5981199 56530656 2E+06 1552422 7370084 22 10 174219 99377576 0

18-08-2016 05:02 3140378 918769 8163514 25510632 98975904 5981554 56533972 2E+06 1552422 7370441 22 10 174219 99383864 0

18-08-2016 06:02 3140472 918802 8163903 25512324 98982016 5981820 56537324 2E+06 1552422 7370780 22 10 174219 99390024 0

18-08-2016 07:02 3140560 918835 8164277 25514018 98987872 5982181 56540648 2E+06 1552422 7371014 22 10 174219 99395928 0

18-08-2016 08:02 3140652 918867 8164649 25515704 98993328 5982517 56543872 2E+06 1552422 7371288 22 10 174219 99401424 0

18-08-2016 09:02 3140816 918899 8165090 25517392 98998520 5982794 56547104 2E+06 1552462 7371545 22 10 174219 99406664 0

18-08-2016 10:02 3140934 918930 8165547 25519004 99002424 5983055 56549888 2E+06 1552693 7371823 22 10 174219 99410592 0

18-08-2016 11:02 3141020 918961 8166006 25520676 99006216 5983394 56553036 2E+06 1552926 7372062 22 10 174219 99414416 0

18-08-2016 12:02 3141158 918992 8166460 25522364 99009136 5983739 56556208 2E+06 1553156 7372329 22 10 174219 99417360 0

18-08-2016 13:02 3141297 919023 8166825 25524048 99012592 5984151 56559360 2E+06 1553384 7372614 22 10 174219 99420848 0

18-08-2016 14:02 3141380 919053 8167190 25525728 99017112 5984543 56562532 2E+06 1553608 7372890 22 10 174219 99425400 0

18-08-2016 15:02 3141464 919084 8167555 25527404 99021352 5984936 56565752 2E+06 1553608 7373204 22 10 174219 99429672 0

18-08-2016 16:02 3141574 919115 8167920 25529074 99025680 5985349 56568952 2E+06 1553608 7373560 22 10 174219 99434032 0

18-08-2016 17:02 3141734 919146 8168284 25530684 99030672 5985712 56572040 2E+06 1553608 7373898 22 10 174219 99439064 0

18-08-2016 18:02 3141840 919149 8168360 25530032 99031208 5985971 56572040 2E+06 1553608 7374225 22 10 174219 99439608 0

18-08-2016 19:02 3141903 919149 8168433 25530032 99031800 5986170 56572040 2E+06 1553608 7374473 22 10 174219 99440200 0

18-08-2016 20:02 3142046 919149 8168513 25530032 99032496 5986281 56572040 2E+06 1553608 7374836 22 10 174219 99440912 0

18-08-2016 21:02 3142186 919149 8168601 25530032 99033232 5986389 56572040 2E+06 1553608 7375220 22 10 174219 99441640 0

18-08-2016 22:02 3142505 919149 8168682 25530032 99034240 5986549 56572040 2E+06 1553608 7375594 22 10 174295 99442664 0

18-08-2016 23:02 3142571 919149 8168761 25530032 99034904 5986698 56572040 2E+06 1553608 7375954 22 10 174295 99443328 0

19-08-2016 00:01 3142676 919149 8168903 25530032 99035616 5986794 56572040 2E+06 1553608 7376318 22 10 174295 99444048 0

Total Consumption 2924 542 7428 27720 91456 7021 54792 18624 1572 7721 0 0 76 92184 0

Dalmia Cements - Active Energy Report

8/29/201813

ENCON Methodology: Power reports

Bengal Cement Works

Daily powerreport format

Optimization Through Monitoring : eWatch

Bengal Cement Works

Ewatch system access from Computer

Ewatch system access from Mobile

Awards & Accolades

Bengal Cement Works

34

8

Awarded Excellent Energy Efficient Unit at CII National Energy Management Award ,2016

held at Hyderabad

Awards & Accolades

Bengal Cement Works

35

8

Awarded Excellent Energy Efficient Unit at CII National Energy Management Award ,2017

held at Hyderabad

Bengal Cement Works