rfp-solar power panel
TRANSCRIPT
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No.
1.
2.
3.
4.
5.
6.
7.
C
ITLE
PPENDIX
PPENDIX
PPENDIX
PPENDIX
PPENDIX
PPENDIX
PPENDIX
ROVISION
MMISSIO
REQ
A – SCOP
B – SPARE
C – SPECI
D – APPLI
E – VENDO
F – VENDO
G – VEND
OF FABRI
ING SERVI
DEVEL
EST FOR
OLAR PO
C
OF SUPP
PARTS LI
L TOOLS
ABLE PR
R TECHNI
R DEVIATI
R DOCUM
ATION, H
CES FOR
PMENT
PURCHAS
ER SYST
ONTENTS
Y
T
CONSUM
JECT DO
AL EVAL
N LIST
NT REQUI
OK-UP A
HP8 & W
FOR
M
ABLES
UMENTS
ATION
REMENT
D
P9
CHEDULE
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CROVISIONMMISSION
REQS
OF FABRIING SERVI
DEVEL
EST FOROLAR PO
AP
Scop
(No. o
ATION, H
ES FORPMENT
URCHASER SYSTE
ENDIX-
of Sup
Sheets
OK-UP ANHP8 & W
FORM
ply
: 6 )
DP9
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No.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
R
ITEM T
COPE OF
MB-SM-75
uxiliary JBs
MB-JB-755
MB-CC-75
MB-DB-78
MB-BC-78
MB-CB-75
MB-BT-755
ables
PROVISCOMMIS
QUEST FO
G NO
SUPPLY
0~7553
0~7553
0~7553
1
2~7853
0~7553
0~7553
ION OF FAIONING S
DE
R PURCHA
COPE OF
QUANTI
4 Sets
4 Lots
4 Nos
4 Sets
1 No.
2 Sets.
4 Nos.
4 Bank
1 Lot
BRICATIORVICES FELOPME
SE FOR S
SUPPLY F
Y
Solardiodeshardwproof,
Auxiliacell mrequir
Solaroutgoithe sol
24 Vcomplblockiinterlo
24 VD
415 VMCCB
Batter
ValveDC, chousin
600 /insulatouterhalogeand sipanelsJB th
, HOOK-UOR WHP8T
LAR POW
R BMB
array panel includingre. Solar p
EEx’em’, de
ry junctionodules in sd c/w appr
array maig power s
ar regulator
C Solar r te withg diodes,ks, etc.
C, Solar reg AC / 24 Vs, blocking
isolators,
regulated lew intercong, etc.
1000 V Ged, PVC isheathed, f n free, heaignal cable / array tot are in
ANDWHP9
ER SYSTE
DESCRIPTI
s / Solar mounting fra
anels shallgree of prot
boxes to ineries - par priate cabl
junctionupply from/ charge co
egulators /MCBs, sonitoring a
ulator / distDC, Rectifidiodes, etc.
4 VDC
ad acid battnections, te
rade, coppner sheathlame retardt & oil resi to intercuxiliary JBsendor's sc
Page 1
N
odules c/wmes and inbe outdoor,ection.
terconnectllel combi glands.
boxes toeach solarntroller.
charge citches, cod switchin
ibution paners / Char
ery bank, ramperature
r conductoed, armour ant & firetant, powennect all t and furthepe define
f 6
blockingstallationweather
he solaration as
connectarray to
ntrollersntactors,circuits,
l.ers c/w
ted 24 Vsensors,
r, XLPEd, PVCesistant,, controlhe solarto mainabove
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1.12 -
1.13 -
1.14 -
1.15 -
1.16 -
1.17 -
1.18 -
1.19 -
1.20 -
1.21 -
1.22 -
NOTES:
1. Equi
calcu
calcu
2. Whe
fulfill
supp
R
ment quan
lations for
lations shal
e the mate
the overal
lied without
PROVISCOMMIS
QUEST FO
ities and ra
the solar p
l be submitt
rial is indic
l functionali
any further
ION OF FAIONING S
DE
R PURCHA
1 Lot
1 Lot
1 Lot
1 Lot
1 Lot
1 Lot
-
1 Lot
1 Lot
1 Lot
Daily Ratas requir
tings shall
wer syste
d.
ted as “1
ty of the
ost or sche
BRICATIORVICES FELOPME
SE FOR S
232 slink coa provi
All moof sola
Surfac
Inspeccertific
Start-u
2 Yeaunit pri
Specitrolleytesting
Packin
Docu
Ship lBangk
Traini
esed
VendoFabricServic
e estimate
with resp
ot”, Vendo
urchase O
dule impact
, HOOK-UOR WHP8T
LAR POW
rial link communicatioision).
unting accer power sys
e preparati
tion andation for de
p and com
s operationices)
l tools, acc, etc for th tools (with
g & Preser
ents and d
nded to Lok Port, Th
g of Custo
r represenator’s Yard)es Rates).
and confir
ect to the
shall esti
rder. Quan
after place
ANDWHP9
ER SYSTE
municationn port shall
ssories fortem.
n and paint
testing inign and ins
issioning s
and maint
essories, kee operationunit prices)
ation for 12
awings as
em Chabailand.
er’s person
tative for/ offshore
med by the
lectrical L
ate the qu
tity “As Re
ent of ord
Page 2
port (RS-4also be pro
complete in
ing.
luding thipection.
pares.
nance spa
ys, locking& mainten
months sto
er VDRL.
g Port, Th
nel.
onshore (ommissioni
Vendor by
ad List an
ntity requir
quired” sh
r.
f 6
85 serialvided as
stallation
d party
res (with
facilities,nce and
rage.
iland or
Platformng (Field
oing
the
ed to
ll be
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5. All gl
and
corro
R
ands and p
all stainless
sion inhibit
PROVISCOMMIS
QUEST FO
lugs under
steel equi
r).
ION OF FAIONING S
DE
R PURCHA
endor’s sc
ment and
BRICATIORVICES FELOPME
SE FOR S
ope of supp
enclosures
, HOOK-UOR WHP8T
LAR POW
ly shall be
shall be c
ANDWHP9
ER SYSTE
of nickel pla
ated with
Page 3
ted brass t
CL-386 (Vi
f 6
pe
nyl
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RE
PROVISCOMMIS
QUEST FO
ON OF FAIONING S
DE
PURCHA
AP
Spar
(No. o
RICATION
RVICES FELOPMEN
SE FOR SO
ENDIX-
Parts L
f Sheets
, HOOK-UR WHP8
T
LAR POW
B
ist
: 8)
ANDWHP9
R SYSTE
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REQ
PROVISIOOMMISSI
UEST FOR
Speci
(Not
N OF FABNING SER
DEVE
PURCHAS
AP
al Tools
pplicabl
ICATION,
VICES FOLOPMENT
FOR SOL
ENDIX-
and Co
e, No At
HOOK-UPWHP8 &
AR POWE
nsumab
tachme
NDHP9
SYSTEM
les
ts)
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REQ
PROVISIOOMMISSI
UEST FOR
List of
N OF FABNING SER
DEVE
PURCHAS
AP
pplicab
ICATION,
VICES FOLOPMENT
FOR SOL
ENDIX-
le Proje
HOOK-UPWHP8 &
AR POWE
D
t Docu
NDHP9
SYSTEM
ents
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It
A
1
2
3
B
1
2
3
4
5
6
7
8
m Desc
EQUI
Data
Data
Pane
Data
PRO
Spec
Spec
Rem
Spec
Spec
Pack
Spec
Pack
Spec
Spec
24
(1 Sh
PRO
RE
ription
IPMENT DA
heet for Sol
heet for 24
l BMB-DB-7
heet for Batt
ECT SPECI
ification for S
ification for
te Wellhead
ification For
ification for
age Unit
ification for
age Unit
ification for L
ification for E
DC Electric
eet)
VISION OFSERVIC
UEST FOR
AP
ASHEETS
r Power Sys
VDC Solar
51
ery Charger
FICATIONS
olar Power S
Solar Powe
Platforms
istribution B
lectrical Req
lectrical Req
ow Voltage
lectrical HV
al Load Li
ABRICATIOS FOR WH
PURCHA
PLICABLE
em
egulator / Di
ND DATA
ystem
r Supply S
oards
uirement for
uirement for
ables
LV Cables
t for BMB
N, HOOK-U8 & WHP9
E FOR SO
OCUMENT
stribution
stem on
(
Offshore
Offshore
Platform
AND COMEVELOPM
AR POWE
FOR BMB
eference
ocument No
MB-EL-ED-
MB-EL-ED-
MB-EL-ED-
MB-EL-ES-
KG-EL-ES-
arked up c
MB-EL-ES-
MB-EL-ES-
KG-EL-ES-
MB-EL-ES-
KG-EL-ES-
MB-EL-ET-7
ISSIONINGNT
R SYSTEM
/ Revis
Upda
901 (2) 2
903 (2) 2
907 (2) 2
901 (2) 2
903
py)
(0) 4
902 (2) 2
906 (2) 2
004 (5) 21
903 (2) 2
909 (8) 2
501 (1) 22
Page 1 o
ion /
ed date
Feb 2012
Feb 2012
Feb 2012
Feb 2012
un 1998
Feb 2012
Feb 2012
Apr 2009
Feb 2012
Apr 2009
Dec 2010
f 4
Remarks
(Part of)
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C
1
2
3
4
5
6
7
PRO
Elect
Over
Elect
Cont
Elect
Elect
Elect
Main
Elect
PRO
RE
ECT DRA
rical 415V /
all SLD
rical 24V D
ol Panel BM
rical Equipm
rical Namepl
rical Intercon
Deck Equip
rical Legend
VISION OFSERVIC
UEST FOR
INGS
40V AC &
C Solar Re
-DB-7851 S
nt Layout at
te Schedule
nection Wirin
ent Layout
of Symbols (
ABRICATIOS FOR WH
PURCHA
4VDC Powe
gulator / Di
LD (3 sheets
Cellar Deck
g Diagram
Sheets)
N, HOOK-U8 & WHP9
E FOR SO
r System
stribution
)
AND COMEVELOPM
AR POWE
MB-EL-DS-
MB-EL-DS-
MB-EL-DA-
MB-EL-DS-
MB-EL-DW-
MB-PI-DA-0
MB-EL-DS-
ISSIONINGNT
R SYSTEM
910 (0B)
911 (0A)
970 (0B)
995 (0A)
7975 (0A)
002 (0C)
902 (0A)
Page 2 o
4 Dec 2010
5 Nov 2010
2 Dec 2010
5 Nov 2010
9 Nov 2010
8 Mar 2011
5 Nov 2010
f 4
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PAGE
1 of 5
Carigali Hess Operating Company Sdn Bhd (296234-M)
Thai Nippon Steel Engineering & Constructi on Corp., Ltd
CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
:
:
:
:
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONINGSERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
PR 22032
11A013
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
DOCUMENT NUMBER
:
:
Datasheet For Solar Power System
BMB-EL-ED-7901
Document Class : B - Confidential
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Equipment Data Sheet for Solar Power System1 Tag No. : As per drawings Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 16 Service Description: Solar Power System
7
8 Location: Outdoor System Voltage: 24 V 10%
9 Ambient air temp: Min: 18 °C Max: 38 °C System Frequency: N/A
10 Humidity: 80-100 % Altitude: 12.2 m above MSL Earthing: Ungrounded (Floating)
11 Hazardous area classification:
12 UNITS
13 GENERAL14 Nominal system voltage V DC
15 System voltage variation %
16 System earthing
17 Average distribution load W/Ah perday
18 Required autonomy time with no sun days
19 Location:
20 Minimum insolation (Equivalent Sun Hours) kWh/m2day
21 Design ambient temperature °C
22 Design life years
23 Wind speed m/s
24 Panel exterior paint colour VTA (Note 3)
25 Panel interior paint colour VTA (Note 3)
26 Paint specification VTA (Note 3)
27 Cable entry Top/Bottom
28 PV panel mounting arrangement VTA
29 Type of mounting Rack mounted
30 Mounting frame support (inverter, charger, solar Yes/No Yes - By Vendor
31 regulator, distribution board)
32
33 DATA FOR SOLAR ARRAY
34 Array configuration VTA
35 Required daily power output capability per array Ah/day VTA
36 Calculated minimum daily power output capability Ah/day 575.2 (VTC)
37 Calculated required no of modules per array VTA
38 Period to fully re-charge battery days 28
39 Actual no of modules per array VTA
40 Configuration of modules in array VTA
41 Dimensions of each array mm VTA
42 Total mass of each array kg VTA
43 Total area of array m2 VTA
ENVIRONMENTAL CONDITIONS POWER SYSTEM
Zone 1, Gas Group IIA, T3
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
763.08 Ahrs/Day
575.2 Ah/Day
795355 N ; 307000 E (VTC)
24 Complies
± 10 < ± 10 %
Ungrounded (Floating) Ungrounded
866.5 W / 575.2 Ah (VTC)
6 Complies
575.2 Wc
Complies
For previous Suriya-A & B project,
RAL7035 light grey was applied for
external surfaces. Interior was not painted.
Exterior color can be done as per project
requirement. Listed in Deviations List.
4.44 (VTC)
40°C (Outdoor) Complies
20 Complies
26.9 Complies
Bottom
Complies
Series & Parallel
Paint specification will be as per ORGA
Standard, as was done for Suriya-A & B
project. Listed in Deviations List.
Complies
Not in Scope of Supply
Skid Mounted, Floor Standing
Yes
2 Series 39 Parallel
1272 x 576 x 66 mm (Each module)
20 Kg (Each module)
0.706 sq.m (Each module)
Total 78 Solar Modules (Calculation
submitted)Complies
Total 78 Solar Modules
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Equipment Data Sheet for Solar Power System1 Tag No. : As per drawings Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 1
6 Service Description: Solar Power System
7 UNITS
8 Remote alarms Hardwire to SCADA
9 voltage/current high
10 voltage/current low Yes/No
11 load shedding Yes/No
12 Outgoing circuit breaker status Yes/No Yes
13 Earth leakage monitoring Yes
14 Communication to telemetry system RTU
15 Control and indication
16 Ammeter Yes/No Yes - As per drawings
17 Voltmeter Yes/No Yes - As per drawings
18 Enclosure Construction
19 Ingress Protection Degree IP 56 (Minimum)
20 Explosion Protection Degree EEx'de'
21 Suitable for use in hazardous area Zone 1, II A, T3
22 Hazardous area certification ATEX or equivalent
23 Overall dimensions of enclosure (Max.) mm
24
25 Main interface junction box Nos. (VTA)
26 Incoming cable size mm² 2 Runs of 2C X 95 mm²
27 Outgoing cable size mm² As per drawings
28 Cable entry Top/Bottom Bottom
29 Total weight kg
30
31 DATA FOR BATTERY ISOLATOR
32 Quantity Nos
33 Current rating A
34 Ingress Protection Degree IP 56 (Minimum)
35 Explosion Protection Degree EEx'd'
36 Suitable for use in hazardous area Zone 1, II A, T3
37 Hazardous area classification ATEX or equivalent
38 Overall dimensions mm
39 Cable type
40 Incoming / Outgoing cable size
41 Total weight kg
42 Enclosure material
43
44 DATA FOR BA TTERY
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
Yes - Common alarm to SCADA
Yes
Complies
Yes
Yes
(located outdoor in battery enclosure)
1500 kg (Approx.)
No. Listed in Deviations List.
Yes
YesYes - Hardwire with Modbus RS485
as provision
Stainless steel SS316 (EEx'e') or
Copper free cast alloy (EEx'd')
EEx'e' enclosures in stainless steel SS316
material and EEx'd' enclosures in copper
free cast alloy material
Complies
Complies
Complies
1 - per sub-array
Information available during detail
engineering stage
Noted
Complies
912 (W) X 4600 (L) X 2100 (H)
(including frame support)
IP 66
Complies (STAHL make flameproof
enclosures)
Complies
Complies
Complies
Cable typeMGT/EPR/GSWB/LSZH, fire
resistant, flame retardant
VTA
(VTA)
VTA
(located outdoor)
VTA
MGT/EPR/GSWB/LSZH, fire
resistant, flame retardant
2 Runs of 2C X 95 mm²
VTA
Copper free cast light alloy
4 Nos
TBA During Detail Engineering Stage
Approx. 50 Kg.
Complies
Information available during detail
engineering stage
480 x 360 x 340 mm (Approx.)
Complies
IP 66
Complies (STAHL make flameproof
enclosures)
Complies
Complies
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PAGE
1 of 4
Carigali Hess Operating Company Sdn Bhd (296234-M)
Thai Nippon Steel Engineering & Const ruction Corp., Ltd
CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
:
:
:
:
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONINGSERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
PR 22032
11A013
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
DOCUMENT NUMBER
:
:
Datasheet For 24 VDC Solar Regulator / Dist ribution Panel BMB-DB-7851
BMB-EL-ED-7903
Document Class : B - Confidential
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Equipment Data Sheet for Solar Power System Distribution Boards1 Tag No. : BMB-DB-7851 Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 1
6 Service Description: 24V DC Solar Regulator/Distribution Panel
7
8 Location: Outdoor System Voltage: 24 V DC
9 Ambient air temp: Min: 18 °C Max: 38 °C Earthing: Ungrounded (Floating)
10 Humidity: 80-100 % Altitude: 12.2 m above MSL
11 Hazardous area classification:
12 UNITS
13 DISTRIBUTION BOARDS GENERAL DATA14 Service Name
15 Location
16 Ingress Protection Degree
17 Explosion Protection Degree
18 Suitable for use in hazardous area
19 Hazardous area certification
18 Manufacturer
19 Type VTA
20 Design Life Years 2021 Service Continuous
22 Design Ambient Temperature °C 40 °C (Outdoor)
23 Design Humidity % 100% (Outdoor)
24 Atmospheric Contaminants Offshore environment
25 Number of phases No. N/A
26 Rated insulation voltage V VTA
27 Prospective Fault Level at Source kA
28 - From battery VTA (Note 5)
29 - From solar panel VTA (Note 5)
30 Max Upstream Feeder Protection Fuse Size / Type
31 - From battery (VTA)
32 - From solar panel (VTA)
33 Rated impulse withstand voltage kV VTA
34 Rated short time withstand current (sym for 1 sec) kA (rms) 10
35 Rated peak withstand current kA (peak) VTA
36 Earth busbar withstand current kA VTA
37 Rated current (Main busbar) VTA
38 Busbar identification Red (L+), Black (L-)
39 Busbar material HDHC tinned copper
40 Busbar insulation Yes
41 Rated diversity factor VTA
42 Degree of pollution 3
43 Anti condensation heaters Yes/No VTA
Zone 1, Gas Group IIA, T3
VENDOR'S RESPONSE
Yes
Yes
24V DC Distribution Board
Outdoor, on Cellar Deck
ORGA
Yes
PARTICULARS OF EQUIPMENT
ATEX or equivalent
Complies
Complies
Complies
Yes
IP 56 (Minimum) IP 66
EEx'de'
Zone 1, II A, T3
DBO + EBO
To be confirmed during detail engineering
stage. However, Bidder now confirms that
the technical data wil be furnished later in
line with the Requisition & Attachments
ENVIRONMENTAL CONDITIONS POWER SYSTEM
PURCHASER'S REQUIREMENTS
VTA
N/A
Yes
Yes
Yes
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Equipment Data Sheet for Solar Power System Distribution Boards1 Tag No. : BMB-DB-7851 Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 1
6 Service Description: 24V DC Solar Regulator/Distribution Panel
7 UNITS
8 - 4-20mA current monitoring Yes/No Yes - at each battery feeder
9 - Earth Leakage monitoring (ELM) Yes/No Yes - As per drawings
10 Common alarm Yes/No Yes
11 Outgoing breaker status to Chargers Yes/No Yes
12 Outgoing breaker status to DB-7852 Yes/No Yes
13
14 UNIT ENCLOSURE
15 Construction material Stainless steel SS316 (EEx'e') or
16 Copper free cast alloy (EEx'd')
17 Overall dimensions of the DB Length mm Max. 4600 (VTA)
18 (including frame support) Width mm Max. 912 (VTA)
19 Height mm Max. 2100 (VTA)
20 Total weight kg VTA
21 Degree of ingress protection Doors closed (min.) IP 56
22 Doors open IP 20
23 Explosion Protection Degree
Suitable for use in hazardous area
Hazardous area certification
Heat loss at worst case operating conditions W VTA
24 Cable entry Top/Bottom Bottom
25 Enclosure access Front
26 Type of mounting Rack mounted
27 Panel exterior paint colour Off-white colour to BS 4800 10B 15
28 Panel interior paint colour Off-white colour to BS 4800 10B 15
29 Paint specification As per specification CKG-ME-ES-0004
30 Ventilation Natural ventilation preferred
31 Form of internal separation VTA
32 Spare breaker available % 25% spare CB capacity
33 Gland plates Removable, Undrilled
34 Mounting frame support (by vendor) Yes
35 Earth Studs (for frame) Yes/No Yes - 2 Nos
36 Panel control and indication
37 Voltmeter Yes/No Yes - As per drawings
38 Ammeter Yes/No Yes - As per drawings
39
40 INCOMER ISOLATION SWITCH (BATTERY)
41 Manufacturer VTA
42 Type Fuse-Switch
43 Quantity As per drawings
44 Rated voltage V 24
45 Rated continuous current A VTA (Note 5)
46 Operation Manual
Yes
Will be confirmed during detail engg stage
Yes
Complies
Yes
Included
Yes
Complies
Complies
Floor Standing, Frame mounting
For previous Suriya-A & B project, RAL7035
light grey was applied for external surfaces.
Interior was not painted. Exterior color can be
done as per project requirement. Listed in
Deviations List.
Paint specification will be as per ORGA
Standard, as was done for Suriya-A & B project.
Listed in Deviations List.
No forced ventilation offered in the Bid.
1600 Kg (Approx)
IP 66 (STAHL make flameproof enclosures)
Complies
Complies
Will be confirmed during detail engg stage
EEx'de'
Zone 1, II B2, T4 Zone 1, II B2, T4
ATEX or equivalent Complies
Yes
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
To be confirmed during detail engineering
stage. However, Bidder now confirms that the
technical data wil be furnished later in line with
the Requisition & Attachments
EEx'e' enclosures in stainless steel SS316
material and EEx'd' enclosures in copper free
cast alloy material
Complies
Complies
Complies
ORGA
MCCB
4
Yes
480 A
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Equipment Data Sheet for Solar Power System Distribution Boards1 Tag No. : BMB-DB-7851 Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 1
6 Service Description: 24V DC Solar Regulator/Distribution Panel
7 UNITS
8 INCOMER CIRCUIT BREAKER (SOLAR PANEL)
9 Manufacturer VTA
10 Type MCB
11 Quantity As per drawings
12 Rated voltage V 40.2 (VTC)
13 Rated continuous current A VTA
14 Breaking Capacity kA rms 10 (VTC) (Note 5)
15 Operation Manual16 Rated duty Uninterrupted
17 Utilisation category VTA
18 Power cable: Type MGT/EPR/GSWB/LSZH,
19 fire resistant, flame retardant
20 Max conductor size mm² 2Runs of 2C X 95 mm²
21 No. of circuits (VTA)
22
23 FEEDER CIRCUIT BREAKERS
24 Manufacturer VTA
25 Type VTA
26 No. of 2 pole MCCBs No. 2
27 No. of 2 pole MCBs No. 1
28 Rated normal current A As per drawings
29 Breaking Capacity kA rms 10 kA rms for 1 Sec (VTC)
30 Power cable (2 pole MCBs): Type MGT/EPR/GSWB/LSZH,
31 fire resistant, flame retardant
32 Max conductor size mm² 3Runs of 2C X 185 mm² to BC
33 2Runs of 2C X 185 mm² to DB
34 No. of circuits 3 (2 nos. MCCBs, 1 nos. MCBs)
35 TEST REQUIREMENTS
36 Type Tests Yes/No Yes (Note 2)
37 Routine Tests Yes/No Yes (Note 2)
38
39
40 NOTES:
41
42 2. Refer to Specification for Distribution Board Doc No. BMB-EL-ES-7902 for additional information.
43 3. The external surface of electrical panels shall be off-white colour to B.S. 4800 10B 15. Refer to Specification for The Painting / Coating of
44 Offshore Facilities Doc. No CKG-ME-ES-0004.
45 4. Refer to Electrical 24V DC Solar Regulator / Distribution Control Panel BMB-DB-7851 SLD for additional information.
46 5. Vendor shall ensure that the Solar Power System can withstand the short circuit current of 10kA, 1s. Additional fuses or circuit breaker
47 with current limiting type shall be considered to limit the short circuit current to the downstream system.
48 The let-through current shall be less than 10kA, 1s.
1. VTA = Vendor to advise,N/A = Not applicable, VTC = Vendor to confirm.
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS
24 V DC
21.04 A
Complies
Yes
VENDOR'S RESPONSE
MERLIN GERIN
MCCB
Complies
Yes
Will be confirmed during detail engg stage
Will be confirmed during detail engg stage
Will be confirmed during detail engg stage
25 A
Complies
Will be confirmed during detail engg stage
MERLIN GERIN
MCB
Noted
4
Complies
Complies
Will be confirmed during detail engg stage
Will be confirmed during detail engg stage
Will be confirmed during detail engg stage
Will be confirmed during detail engg stage
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PAGE
1 of 4
Carigali Hess Operating Company Sdn Bhd (296234-M)
Thai Nippon Steel Engineering & Construction Corp., Ltd
CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
:
:
:
:
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONINGSERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
PR 22032
11A013
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
DOCUMENT NUMBER
:
:
Datasheet For Battery Charger
BMB-EL-ED-7907
Document Class : B - Confidential
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Equipment Data Sheet for Battery Charger System1 Tag No. : BMB-BC-7852 & BMB-BC-7853 Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 2 UNITS
6 Service Description: 415V AC / 24V DC CHARGER
7 UNITS
8 Output Voltage Setting Range VDC
9 Output Voltage Regulation ± %
10 Maximum Output Voltage Ripple ± % rms
11
12 Maximum Allowable Voltage Unbalance of Input %
13 Soft-Start Mode Yes / No Yes
14 Soft-Start Setting VTA
15 Fast Charging Mode Yes / No Yes (Disabled)
16 Total Harmonic Voltage Distortion at Fullload Input % 5
17 RELIABILITY DATA (Note 6)
18 Overall Mean Time Before Failure (MTBF) days VTA
19 Overall Mean Time To Repair (MTTR) days VTA
20
21 UNIT ENCLOSURE
22 Construction Material Stainless steel SS316 (EEx'e') or
23 Copper free cast alloy (EEx'd')
24 Location Outdoor, on Cellar Deck
25 Overall dimensions Length (max) mm Max. 2800 (VTA)
26 (including frame support) Width (max) mm Max. 600 (VTA)
27 Height (max) mm Max. 1860 (VTA)
28 Weight kg VTA
29 Ingress Protection Degree IP56 (min)
30 Explosion Protection Degree EEx'd'
31 Suitable for use in hazardous area Zone 1, II A, T3
32 Hazardous area certification ATEX or equivalent
33 Maximum Sound Pressure Level at 1m dBA 85
34 Heat Loss at Worst Case Operating Conditions W VTA
35 Cable Entry From Top/bottom Bottom
36 Enclosure Access Front/rear Front
37 Type of mounting Rack mounted
38 Panel exterior paint colour Off-white colour to BS 4800 10B 15
39 Panel interior paint colour Off-white colour to BS 4800 10B 15
40 Paint specification As per specification CKG-ME-ES-
0004
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
±1%
VTA
5% float charge,
2% battery disconnected
VTA
Reset 27 V DC
Complies
Complies
± 5%
EEx'e' enclosures in stainless steel SS316
material and EEx'd' enclosures in copper
free cast alloy material
Noted
Yes
Preset at factory
No. Listed in the Deviation List.
< 5%
1,378,240 hours per attached self-
explanatory calculation sheet.
1.3 hours per attached self-explanatory
calculation sheet.
Complies
Complies
Complies
1700 Kg (Approx)
Complies (STAHL make flameproof
enclosures)
EEx'de'
Complies
Will be confirmed during detail engg stage
Complies
Complies
Frame Mounted
Zone 1, II B2, T4
Complies
For previous Suriya-A & B project,
RAL7035 light grey was applied forexternal surfaces. Interior was not painted.
Exterior color can be done as per project
requirement. Listed in Deviations List.
Paint specification will be as per ORGA
Standard, as was done for Suriya-A & B
project. Listed in Deviations List.
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50 Communications Interface Hardwire to SCADA
51 Common Alarm Voltage Free Contact Yes / No Yes
52 Remote Access Capability Yes / No No
53
Eng. By:
THAI NIPPON STEEL ENGINEERING & CONSTRUCTION CORP., LTD
Principal:
CARIGALI HESS OPERATING COMPANY SDN. BHD. SHEET
3 of 4
Yes
Complies
No
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Equipment Data Sheet for Battery Charger System1 Tag No. : BMB-BC-7852 & BMB-BC-7853 Client: CARIGALI HESS OPERATING COMPANY SDN BHD
2 Service: Offshore, Saline Conditions Plant Location: Bumi-B (BMB) Wellhead Platform
3 P & ID No. : N/A Manufacturer: VTA
4 Calculation Ref. : N/A Purchase Order No. : VTA
5 No. of Units: 2 UNITS
6 Service Description: 415V AC / 24V DC CHARGER
7 UNITS
8 PROTECTION
9 High charge voltage battery Yes/No Yes
10 Low charge voltage battery Yes/No Yes
11 High DC load voltage Yes/No Yes
12 Low DC load voltage Yes/No Yes
13 Rectifier failure Yes/No
14 High rectifier current Yes/No
15 AC voltage failure (high/low) Yes/No
16 Earth Fault (+/-) Yes/No
17 Load sharing unit Yes/No
18 Current limiting Unit Yes/No
19 INSPECTION AND TESTING
20 Type Test Yes/No Yes (Note 3)
21 Routine Test Yes/No22
23
24
25
26
27 NOTES:
28 1. Refer to drawing BMB-EL-DS-7911, Electrical 24V DC Solar Regulator DB Control Panel SLD for the detail arrangement.
29 During normal operation two sets of battery chargers will be running on 2x50% charging. In case of one battery charger failure,
30 the other unit will run on 100% load charging.
31 2. VTA = Vendor to advise, TBA = To be advised, N/A = Not applicable, VTC = Vendor to confirm.
32 3. Data sheet to be read in conjunction with BMB-EL-ES-7901, "Specification for Solar Power System".
33 4. The external surface of electrical panels shall be off-white colour to B.S. 4800 10B 15. Refer to Specification for The Painting / Coating of
34 Offshore Facilities Doc. No CKG-ME-ES-0004.
35 5. Power cables shall be fire resistant as per IEC 60331 and flame retardant as per IEC 60332-3.
36 6. The methodology used to derive the reliability data (MTBF and MTTR) shall be attached with tender.
37
3839
40
41
42
43
Yes
Yes Yes
Complies
Feature not available. Deviation Listed.
Yes
Yes
Yes
Feature not available. Deviation Listed.
Yes
Yes
PARTICULARS OF EQUIPMENT PURCHASER'S REQUIREMENTS VENDOR'S RESPONSE
Yes
Yes (Note 3)
Yes
Yes
Yes
Yes
Yes
Complies
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C
C TN
C
D
D
NTRACT
NTRACT
S PROJE
IENT
CUMENT
CUMENT
Cariga
Th
ITLE
UMBER
T NUMBE
TITLE
NUMBER
li Hess
i Nippon
R
:
:
:
:
:
:
Operat
teel Engi
PROVISISERVIC PR 2203 11A013
CARIGA
Specific
BMB-EL-
Docume
ing Co
eering &
ON OF FAS FOR W
I HESS O
tion For S
ES-7901
t Class : B -
pany
onstructi
RICATIOP 8 & WH
ERATING
olar Powe
Confidential
dn Bh
on Corp.,
, HOOK-UP 9 DEVEL
COMPAN
r System
d (296234-
td
P AND COPMENT
Y SDN. BH
PAGE
1 of 25
)
MMISSIO
D. (296234-M
ING
)
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1.0
1.1
1.2
1.3
1.4
2.0
3.0
4.0
4.1
4.2
5.0
5.1
6.0
6.1
6.2
6.2.1
6.2.2
6.3
6.4
6.5
6.5.1
6.6
6.6.1
6.6.2
6.6.3
6.7
INTRO
General
Objecti
Definiti
Design
STATE
SCOP
APPLI
Industr
Project
GENE
System
DESIG
General
Solar P
General
Solar M
Solar A
Battery
Solar R
Control
BatteryBattery
Input V
Output
Distrib
SPEC
DUCTION
l
e
n
Life
MENT OF
OF SUPP
ABLE CO
Codes an
Specificati
AL REQU
Voltage
N REQUIR
l
anels
l
odules / Pa
rray Suppo
Banks
egulator/Ch
Equipment
Charger Float-Char
ltage Requ
Voltage Re
tion Panel
IFICATIONPOWER S
COMPLIA
LY
DES AND
Standard
n
IREMENT
MENT
nel Constru
t Structure
arger Cont
e Operatio
irement
uirement
FOR SOLSTEM
CONTE
CE
STANDAR
ction
s
oller
n
R
DO
RE
Do
Pa
NTS
D, AND R
C NO. B
V. NO. 2
c. Class B
ge 2 of 25
FERENCE
B-EL-ES-79
– Confidential
S
01
4
4
4
4
4
5
5
6
6
7
8
8
8
8
9
9
9
10
10
11
11
12
14
14
14
15
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7.6
7.7
7.8
7.9
7.9.1
7.9.2
7.10
7.11
8.0
8.1
8.2
8.3
8.4
9.0
10.0
11.0
12.0
12.1
13.0
14.0
Cabling
Materia
Identifi
Noise L
Audibl
Radio
Electro
System
INSPE
General
Solar P
Battery
Solar RDOCU
SPAR
PREP
WARR
PERFO
QUALI
TECH
SPEC
s and Glan
ls and Finis
ation
imit
Noise Limi
requency N
agnetic C
Reliability
TION AN
l
anels
egulator, aENTATIO
PART
RATION F
NTY
RMANCE G
Y ASSUR
ICAL ASS
IFICATIONPOWER S
h
tation
oise Limita
mpatibility
TESTING
d Rectifier/N
OR SHIPM
UARANTEE
ANCE
ISTANCE
FOR SOLSTEM
tion
Charger
ENT
R
DO
RE
Do
Pa
C NO. B
V. NO. 2
c. Class B
ge 3 of 25
B-EL-ES-79
– Confidential
01
17
17
17
18
18
18
18
18
19
19
20
21
21
21
23
24
24
24
25
25
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1.01.1
Carigali
Joint Au
is locate
central
remote
It is anti
Gas DC
and suc
Bumi B
number
BMB flu
with the
Bulan ameterin
1.2
This do
to the s
shipme
Power
1.3
The foll
INTRODUGeneral
Hess Oper
thority (MTJ
d approxim
rocessing f
ellhead pla
cipated by e
Q of 790 M
h, WHP8 an
(BMB) has
of HPHT
ids will be t
BMA fluid
nd Suriya st and sales.
Objective
ument pres
pare parts,
t, installatio
ystem (SPS
Definition
wing terms,
COMP
CONT
Vendo
SPEC
TION
ting Compa
A), is the op
tely 150 km
cilities at C
tforms (WH
arly 2013, th
Mscfd. Addi
d WHP9 ha
een identifie
ells. The B
ansported t
ia a topsid
reams will b
ents the min
pecial tools
n, site testi
) for installa
as used in t
ANY
ACTOR
r
IFICATIONPOWER S
ny Sdn Bh
erator of Bl
NE of Kota
kerawala P
s).
e current co
ional produ
e been sele
d as WHP 8
B Platform
BMA via a
tie-in. At
e combined
imum requir
for mainten
g, delivery
ion on the
his specifica
Carigali
develop
The part
behalf of
The com
goods or
FOR SOLSTEM
(Carigali H
ck A-18 in t
Bharu in ap
roduction pl
mmitted wel
tion will be
cted for dev
. The devel
is to be loc
n intra-field
KR/CKP, th
for further
ements for t
ance, manu
and commi
ellhead Bu
tion, assum
Hess Oper
r and ultima
which plac
COMPANY
pany on wh
services is
R
DO
RE
Do
Pa
ess) on beh
he Malaysia
proximately
tform (CKP
lhead platfo
needed to f
lopment an
pment of B
ated approxi
pipeline wh
e BMB pro
rocessing,
he design, s
facturing, in
ssioning, w
i-B (BMB)
the meani
ting Comp
te owner of
es the order
.
ich the orde
placed.
C NO. B
V. NO. 2
c. Class B
ge 4 of 25
alf of its Sh
-Thai Joint
60m of wat
, a riser plat
rms (WHPs)
ulfill the Sal
d ready to p
B requires
imately 5.5
re it is rout
uction, toge
dehydration,
upply of ma
spection, fa
rranty and
platform.
gs given be
ny Sdn Bh
he facility.
or signs the
r or contrac
B-EL-ES-79
– Confidential
areholders
evelopmen
r depth. Th
form (CKR),
will not be
e Gas Agre
oduce gas i
the capabilit
m to the N
d to CKR a
ther with C
CO2 remo
erial includi
tory testing,
after-sales
low:
d, as the p
contract as
for supply
01
nd the Mal
Area. The
facilities in
and a num
ble to meet
ment oblig
n 2013.
to handle
rth of BMA.
fter commin
kerawala,
al, compres
g but not li
, preservatio
ervices of
roject
or on
f the
ysia
lock
lude
er of
Sale
tion,
few
. The
gling
umi,
sion,
ited
n for
olar
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2.0
Vendor
and suit
The eq
specific
If the eq
the eq
COMPA
Vendor
Datashe
precede
Order of
The abo
specific
Vendor
discrep
In the
require
addition
All devi
the “Ve
that all r
All devi
CONTR
STATEME
shall guara
able for the
ipment sha
tion. All tole
uipment fail
ipment, or
NY/CONTR
shall notify
ets, Codes
nce shall be
precedenc
Local regula
This Specifi
Datasheets
Reference
Reference
Internationa
ve order of
tion and th
to bring it
ncy or confl
event that
ents shall
al cost and
tions from t
dor Deviati
equirements
ations from
ACTOR in
SPEC
NT OF CO
tee the equ
pecified req
ll be tested
rances shall
to comply
allow the
ACTOR.
the CONT
and Stand
obtained fr
in case of
tion and go
ation
rawings
roject Stan
l Codes and
recedence
e above do
to the atte
ict.
the Vendor
pply. COM
chedule im
e requirem
n Form” as
of this spec
the require
riting before
IFICATIONPOWER S
PLIANC
ipment com
uirements.
in the Ma
be in accor
ith the spe
Vendor t
RACTOR o
rd, and a
m CONTR
onflict betw
ernment co
ards and S
Standards
is only a ge
cuments, d
ntion of th
fails to hi
ANY/CON
act.
nts of the s
shown in A
ification are
ments of t
proceeding
FOR SOLSTEM
lies with thi
ufacturer’s
dance with t
ification, C
o rectify t
f any appa
y other rel
CTOR in wr
en docume
es
ecifications
eral guide,
awings, co
COMPAN
hlight any
RACTOR’s
pecification
pendix-1. In
fulfilled with
e specifica
with design
R
DO
RE
Do
Pa
s specificati
works to pr
is specifica
MPANY/C
e problem
rent conflic
vant docu
iting before
nts shall ge
here a con
es, and/or
immediat
discrepanci
decision sh
hall be clea
the absenc
ut exceptio
ions shall
manufactur
C NO. B
V. NO. 2
c. Class B
ge 5 of 25
on and is pr
ove capabili
ion, and rel
NTRACTO
and rete
between t
ents. Res
roceeding
erally be:
lict and/or di
standards, i
ely for deci
es and/or
ll be bindin
rly stated in
e of such a
n.
be obtained
e.
B-EL-ES-79
– Confidential
operly desig
ty and com
vant standa
reserves t
t, free of
his Specific
lution and/
ith design/
iscrepancy e
t is the res
sion and d
onflicts, th
g on the Ve
the Bid Doc
tatement, it
approval f
01
ned, constr
pliance with
rds.
e rights to
charge to
ation, Draw
or interpret
anufacture
xist betwee
ponsibility o
isposition o
most stri
ndor withou
umentation
shall be de
om COMP
cted
this
eject
the
ings,
ation
.
this
f the
the
gent
any
sing
med
NY/
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Note: E
All equi
recogni
Final Ex
4.0
4.1
All equi
EEx’d’ 415
accessories
One (1) set
complete w
communicat
One (1) set
One (1) lot
and solar ar
Initial spare
the operatio
Spare parts
Complete d
All the identi
Completed
acceptance
Surface pre
Suitable pre
Vendor shal
recommend
and intende
Vendor shal
with Bid for
Provision of
uipment nu
pment inten
ed Certifyin
certification
APPLICA
Industry C
ment shall
SPEC
AC/24V
.
of software
ith Modbus
ion port shal
of computer
f cables, ca
ray junction
parts for ins
n, maintena
for 2 years
cumentatio
ified certifica
inspection,
test as defin
aration and
paration of t
l outline det
ed attendee
d start dates
l complete a
solar system
additional s
mber and ra
ded for use
g Authority
for the com
LE CODE
des and St
e in accord
IFICATIONPOWER S
C battery
for the dat
RS 232 se
l be provide
notebook c
ble glands a
boxes.
tallation an
ce and testi
peration co
submitted i
tes includin
A/QC and
ed in the sp
painting.
he units for t
ils of all trai
(i.e. engin
. Pricing for
nd submit a
which is in
rvices as m
ing need to
in hazardo
such as AT
plete system
AND ST
andards
nce with th
FOR SOLSTEM
harger/recti
a acquisitio
rial link co
d as a provi
mplete with
nd accesso
commissio
ing.
mplete with
in accordan
but not limi
factory acc
ecification al
ransportatio
ning require
ering, oper
the training
n equipmen
luding solar
ay be agree
be verified a
us areas sh
EX or equi
shall be pr
NDARD,
latest editi
R
DO
RE
Do
Pa
ier complet
of the sol
munication
ion.
software for
ies required
ning, specia
etail of item
e with the V
ted to mater
eptance tes
ong with all
n.
ents inclu
tions, and
ust be sub
weight dat
regulator, a
d at the tim
fter Vendor
all be certif
alent intern
vided by Ve
ND REFE
n of the foll
C NO. B
V. NO. 2
c. Class B
ge 6 of 25
e with mou
r power sy
port facility.
data acquis
for intercon
l tools, keys
lists.
DRL forms i
ials and desi
ing require
supporting d
ing details o
aintenance
mitted durin
sheet with
d charger.
of order pla
calculation
ied suitable
ationally rec
ndor.
ENCES
wing codes
B-EL-ES-79
– Confidential
nting frame
tem. An EE
. Modbus R
ition.
necting betw
, locking fac
n the materi
ign verificati
ents includ
ocumentatio
f proposed t
personnel)
Bid.
weights and
cement.
uring Bid.
for the clas
ognized Ce
and standa
01
support an
x’e’ junction
S-485 seria
een solar p
ilities, trolle
l requisition
n.
ing perform
n.
raining locat
raining dura
center of g
sified area
rtifying Auth
ds:
d its
box
l link
nels
s for
.
ance
ions,
tions
avity
by a
ority.
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IEC 60309
IEC 60331
IEC 60332
IEC 60439
IEC60478
IEC 60529
IEC 60617
IEC 60707
IEC 60801
IEC 60896
IEC 60904
IEC 60947
IEC 61000
IEC 61215
IEC 61427
IEC 61429
IEC 61646
IEC 62093
IEC 62040
IP 15
SPEC
El
c
s
i
IFICATIONPOWER S
lugs, socke
est for elect
est on elect
ow Voltage
tabilized
egrees of p
raphical Sy
ethod of te
lectrical ins
ectromagne
ntrol equip
tationary leethods
hotovoltaic
ow-voltage
lectromagn
rystalline Si
ualificationilingual Sec
ystems (PV
ilingual Mar
ternational
hin-film Ter
ualification
ilingual Bal
Design qu
ninterruptib
rea Classifi
FOR SOLSTEM
outlets and
ric cables u
ric cables u
Switchgear
ower supp
rotection pr
mbols For D
t for determ
lating mate
tic capability
ent
d-acid batt
devices.
switchgear
etic Compati
ilicon Terres
nd type apondary cells
ES) – Gener
king of seco
recycling sy
restrial Phot
nd type ap
nce-of-syst
lification nat
le Power Sy
cation Code
R
DO
RE
Do
Pa
couplers fo
der fire con
der fire con
nd Control
lies, d.c. o
vided by en
iagrams
ination of th
ials when e
for industri
ries- Gener
nd control-g
bility (EMC)
rial Photovo
roval.and batteri
al requirem
ndary cells
bol ISO 70
voltaic (PV
roval.
m compon
ural environ
stems (UPS
for Installa
C NO. B
V. NO. 2
c. Class B
ge 7 of 25
industrial p
dition - Circu
ition.
Gear Assem
utput
closures (IP
flammabilit
posed to ig
l process m
l requireme
ear Part 1:
ltaic (PV) M
s for photov
nts and met
nd batteries
00-1135.
Modules –
nts for phot
ments.
)
ions Handli
B-EL-ES-79
– Confidential
rposes.
it Integrity-
blies.
code).
y of solid
iting source
easurement
nts and test
eneral rule
odules – De
oltaic energ
hods of test.
with the
Design,
voltaic syst
g Flammabl
01
.
and
.
ign,
.
ems
e
DOC NO B
B EL ES 901
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5.0
5.1
The sol
accorda
In additi
up to 20
6.06.1
All equi
Gas Gr
equipm
CKG-EL-ES
BMB-EL-ES
CKG-ME-E
GENERAL
System Vol
ar power s
nce with the
Input Voltag
Output Volt
Supply Fre
Supply Eart
Short Circui
on to the a
% of the no
DESIGN RGeneral
ment is req
up IIA, Te
nt shall be I
SPEC
-0003
-7906
-0004
REQUIRE
tage
ystems sha
design dra
e :
ge :
uency :
hing :
t Level :
ove variatio
inal voltag
EQUIREM
uired to ope
perature C
P56 (outdoo
IFICATIONPOWER S
pecification
lectrical Re
pecification
MENT
ll be desig
ings:
415V AC +
240V AC +
24V DC + 1
415V AC +
240V AC +
24V DC + 1
50 Hz + 5
415/240V A
accordance
24V DC - Fl
10 kA for 1
ns, the inpu
at distributi
NT
ate unless
lass T3 Ha
r).
FOR SOLSTEM
for Electrica
quirement fo
for The Pai
ned and ra
10%, 3-pha
10%, 1-pha
0%
10%, 3-pha
10%, 1-pha
0%
C - Solidly e
with IEC 60
oating (une
second (min
t voltage m
on busbar,
therwise sp
ardous Are
R
DO
RE
Do
Pa
l Installation
r Offshore P
ting/Coatin
ted for the
e, 4 wire
e, 2 wire
e, 3/4 wire
e, 2 wire
arthed neut
364-3)
rthed syste
imum)
y be subjec
uring motor
ecified, shall
. The mini
C NO. B
V. NO. 2
c. Class B
ge 8 of 25
, Testing &
ackage Unit
of Offshore
following s
al (TN-S sy
)
ted to transi
starting.
be certified
um overall
B-EL-ES-79
– Confidential
ommissioni
Facilities
ervice requ
tem in
ents compri
for use in a
degree of
01
ng
irements a
sing depres
minimum Z
rotection fo
d in
ions
ne 1
r the
DOC NO B
B EL ES 7901
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Enclosu
shall be
6.2
6.2.1
The sol
of modseries/p
that is s
Encaps
current
The out
connect
batteryInsolatio
power s
data tog
the bid.
Solar fr
The de
charger/factors
review/a
res shall be
provided wi
Solar Panel
General
r panel sha
les, mountarallel confi
ecified.
lated diode
rain from th
put of the
ed in series
ank at nighn data from
ystem. The
ether with hi
me shall be
tail sizing
rectifier, etchall be app
pproval:
Degradation
Losses due
Losses due
Losses due
Losses in fiLosses in s
Battery self
Any other d
power syste
SPEC
provided w
h suitable lif
s
ll comprise
d on corrosuration to g
s) shall be
e external b
olar panel
shall be pro
.internationa
Vendor sha
s design of
designed fo
calculations
.) shall belied by the
over life sp
to dust/surf
to module/b
to panel ori
ld wiring anlar controlle
discharge or
-rating fact
m.
IFICATIONPOWER S
ith necessa
ting lugs.
f array with
ion-resistanive a nomin
rovided, co
atteries thro
hall be ter
vided on on
lly recogniz
ll submit to
he solar po
r tilting to th
for the m
ubmitted toendor and
n or 15% w
ce deposit
ranch mism
ntation or 2
d cablings or or 7% whic
3%/month
rs consider
FOR SOLSTEM
y mounting
high efficie
steel framal 24V DC
nected in s
gh the sola
inated in
e of the out
d sources s
CONTRAC
er system.
optimum a
ain equipm
gether withproposed v
hichever is
r 5% which
tch or 5% w
whicheve
3% whichehever is hig
hichever is
ed essential
R
DO
RE
Do
Pa
brackets/ba
cy mono-cr
, with cornutput. The
ries with th
r array at ni
n EEx’e’, I
ut terminal
hall be used
OR detaile
Refer to Se
ngle for the
ent in the
the Bid doclues to be
igher.
ver is highe
hichever is
is higher.
er is higher er.
higher.
for satisfact
C NO. B
V. NO. 2
c. Class B
ge 9 of 25
se channels
ystalline sol
r mounts aoutput volta
circuit wiri
ht.
66 type ju
to prevent
by the Ven
informatio
tion 9.0 for
absorption o
SPS (sol
ument. Thesubmitted d
r.
igher.
.
ory and gua
B-EL-ES-79
– Confidential
as require
r cells, in a
nd back coe shall not
g in the enc
ction box.
power feedi
or for the d
on his so
the data to
f the solar e
r panel, c
following mring Bid fo
ranteed perf
01
. All assem
suitable nu
er, and wir exceed the
losure to pr
blocking
g back fro
sign of the
rce of insol
e submitted
ergy.
arge contr
inimum de-r CONTRAC
ormance of
blies
mber
d inlevel
vent
iode
the
solar
ation
with
oller,
atingTOR
solar
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DOC NO B B-EL-ES-7901
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A suita
provide
battery.
The swi
The ba
mainten
All inter
fully ch
boxes.
The typ
Note: T
Bid.
6.4
A charg
system.
The sys
capablecontroll
The co
serial d
be nece
ly rated do
for isolatin
ch arrange
tery enclos
ance or inst
onnecting li
rged batter
, Ah capaci
Geographic
The system
Battery auto
Battery agei
Self dischar
A minimum
The solar p
within 28 da
Daily Depth
Battery End
e above m
Solar Regu
er controller
tem controll
for local anr.
troller shall
ta port inter
ssary to ope
SPEC
ble pole, l
g the batter
ent shall be
ure shall b
llation of ba
nks and cab
. Cable gla
y and no. of
l and climat
voltage as s
nomy time o
ng factor is
ge of the bat
20% of Stat
nel capacit
ys.
of Discharg
of Discharg
ntioned fac
lator/Charg
is required
er shall be
d remote op
be capable
face shall b
n the contro
IFICATIONPOWER S
ckable, EE
y bank fro
housed in
equipped
ttery.
les within th
ds shall be
cells in the
ic condition
pecified in d
f 6 days dur
ssumed to
tery at ambi
of Charge
shall be a
(DDOD) s
(EOD) sha
ors shall be
er Controll
to protect t
modular in
eration by
of providin
provided a
ller to gain a
FOR SOLSTEM
‘d’ switch (
the syste
n enclosure
with lockin
batteries s
provided fo
battery bank
prevalent a
ata sheet.
ing little inso
be 1.25 (25
ent design t
SOC).
le to re-cha
all not be m
ll be 1.8V/c
proposed
r
e battery a
design and
eans of an
remote gr
d shall be l
ccess to all i
R
DO
RE
Do
Pa
battery isola
, to facilitat
with an ingr
g facility to
hall be provi
terminatio
shall be de
t site.
lation or no
).
mperature
rge the batt
ore than 15
ll
y Vendor fo
d ensure lo
easily expa
RS-232 and
phic interfa
cated clos
important da
C NO. B
V. NO. 2
c. Class B
ge 11 of 25
tor) within
e safe mai
ess protecti
hold up t
ded by the
of CONTR
ided on the
sun.
f 40C.
ery from 80
.
r CONTRA
ng-term reli
nded if req
RS-485 se
ce. An EEx
to the syst
ta.
B EL ES 79
– Confidential
n EEx‘d’ e
tenance an
n of IP 56.
e enclosur
endor. Ven
CTOR cab
following ba
Depth of
TOR revie
ble operati
ired. The c
ial data por
’e’ junction
m controller
01
closure sh
removal o
’s cover d
or shall sup
les at the b
sis:
ischarge (
/approval d
n of solar p
ntroller sh
interface o
ox with RS
so that it wi
ll be
f the
uring
ply a
ttery
OD)
uring
ower
ll be
the
-232
ll not
DOC NO. B
B-EL-ES-7901
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The sup
Earth le
+ve and
6.4.1
Apart fr
a minim
The co
ply system
akage moni
-ve legs.
Control Eq
m required
um requirem
The batterythe battery
manufactur
The battery
80% of batt
charging cu
Battery prot
voltage limit
Temperatur
Prevention
Protection
limiting feat
Protection a
solar panel,
Ammeters t
Voltmeter to
Voltage reg
Provision fo
Switches m
A provision
Computer n
be provided
One unit co
Historical D
events by s
load current
trol equipm
SPEC
shall be suit
oring (ELM)
ipment
control elem
ent:
bank shallreaches 1
r).
bank shall b
ry capacity.
rent from th
ection by s
.
compensa
f overnight
gainst over
res with act
gainst overl
battery circ
indicate th
indicate the
lator shall b
r boost char
unted on th
or Modbus
otebook wit
.
puter note
ta logging:
oring hourl
, battery ban
ent includi
IFICATIONPOWER S
able for une
shall be pr
ents, the fol
e automati0% or ma
e automatic
The battery
e solar pane
itching off
ion of batte
ischarge of
voltage fro
ive element
oad and sh
it, loads etc
array curre
DC load bu
e of switche
e shall be p
e front to ac
S-485 seri
RS-232 co
ook with co
he system
averages
k temperatu
g LED’s to
FOR SOLSTEM
arth system
ovided to m
lowing com
ally disconximum per
ally disconn
bank shall
l starts. A c
the load fro
y charging t
the batterie
the solar
shall be pr
rt circuit co
.
nt, distributi
s voltage of
d-mode typ
rovided for
knowledge a
l communic
nnection fa
nfiguration/
ontroller sh
f the opera
re, PV char
indicate th
RRE
Do
Pa
(floating) as
onitor the fa
onents/feat
ected fromissible cha
ected from t
e automati
ntactor shal
m the syst
achieve th
through th
module out
vided.
ditions in D
n load curr
solar regula
and shall b
aintenance
nd clear all
ation port fo
ility for star
aintenance
ll be capabl
ing parame
ing set poin
e system s
V. NO. 2
c. Class B
ge 12 of 25
required a
ulty system
res shall b
the solar parge level (
he load if th
ally reconn
l be provide
m if the vo
e longest po
solar modu
put and rec
C distributio
nt and batt
or panel.
e able to ca
purpose. H
larms, indic
SCADA R
-up, commi
software.
e of maintai
ers such as
ts, solar arra
tatus shall
– Confidential
d indicated
with 5mA s
provided in
nels if the ss indicated
depth of di
cted to the
to achieve
ltage syste
ssible batter
le.
ifier/charge
n board bus
ry charge/di
ter for float
wever, it sh
ations.
U connectio
sioning &
ing a 30-da
battery volt
y output cur
ave the fol
in the datas
nsitivity on
the controll
tate of char by the b
scharge rea
solar panel
this function
drops bel
y life.
output. Cu
, solar regu
scharge cur
harge oper
all be disabl
n.
aintenance
y historical l
age and cu
rent and etc
lowing mini
heet.
both
er as
e ofttery
ches
hen
.
w a
rrent
lator,
rent.
tion.
ed.
shall
og of
rent,
.
mum
DOC NO. B
B-EL-ES-7901
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The bat
incorpor
interfac
The bat
meter, t
incomin
Drawing
The cha
unit.
The foll
For eac
The ab
open an
Battery
efficienc
99hour)
The rec
tery charge
ate a soft-st
with the so
ery charger
o provide p
and outg
s.
rger shall in
wing minim
Measured o
Messages
Alarm mess
Status of ch
system, th
High charge
Low charge
High DC loa
Low DC loa
Rectifier fail
High rectifie
AC voltage
Earth fault +
Load sharin
Current limit
ve alarms
d one norm
chargers sh
y type. The
or periodica
ifier shall p
SPEC
r shall oper
art function t
lar regulator
shall includ
otection fro
ing circuit s
clude AC a
um monitori
r calculated
hile setting
ages
arging mode
following
voltage bat
voltage batt
d voltage
voltage
ure
r current
ailure (high/
/-
g unit
ing unit
hall be app
lly closed p
all be fully
chargers s
lly (1 month,
erform batte
IFICATIONPOWER S
ate accordi
o gradually
and charge
e a circuit b
over-curr
hould be a
d DC surge
g functions
alues of sy
alarm or sys
and elapse
inimum sys
ery
ery
low)
ropriately in
tential-free,
utomatic fo
all have co
6 months, 1
ry charging
FOR SOLSTEM
ng to the c
accept load
controller to
reaker on t
nt and sho
le to be is
suppressio
shall be pro
stem param
tem parame
d time
em alarm a
terconnecte
contacts fo
r operation
nstant curr
2 months) h
only at the
RRE
Do
Pa
onstant volt
on initial en
achieve an
e outgoing
t circuit, an
lated by ci
and intern
ided at the
ters
ers
d protectio
d to a termi
common al
ith its spe
nt and con
igh rate cha
single-rate
V. NO. 2
c. Class B
ge 13 of 25
age, curren
rgising. The
overall coor
DC circuit s
to functio
rcuit breake
l DC fuse
battery char
functions s
nal block s
arm to SCA
ified batter
tant voltag
rge.
orrespondin
– Confidential
limiting pri
rectifier/bat
inated syst
ide with volt
as an isol
r as specifi
s a protecti
er enclosur
hall be provi
as to provi
A.
and shall
and have
g to the ba
nciple and
ery charger
m.
age and am
ting device.
d in the P
n to the ch
e:
ded:
de one nor
e of the hi
manual tim
tery float c
shall
shall
pere
The
oject
rger
ally
hest
r (0-
arge
DOC NO. B
B-EL-ES-7901
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propose
equally l
The bat
minimu
The rat
output v
6.5.1
The cha
the set
rated ou
Transie
activitie
On-line
potentio
diodes.
The DC
within pl
The bat
through
operatin
fulfill the
The DC
6.5.2
The cha
The har
(1s) at t
h i
d to operat
oaded.
tery charge
ingress pr
d output of
oltage shall
Battery Flo
rger steady
alue (corre
tput of the r
t mains su
, shall not r
adjustment
meter on th
output curr
us 2% and
ery Vendor
the battery,
g under bat
following re
The maxim
capacity, un
The maxim
than 2% of
circuit shall
Input Volta
rger unit sh
monic curre
he LV distri
t l
SPEC
e in parallel
rs and encl
tection of I
the charger
be as indica
at-Charge
state DC ou
ponding to
ctifier, and
ply voltage
sult in a trip
of the set
relevant co
nt of the ch
inus 2% of
shall specif
as a perce
ery float-ch
quirements:
m allowed r
der float-ch
m allowed
ominal outp
be unearthe
e Require
ll be capabl
nt consumpt
ution board
l h ll t
IFICATIONPOWER S
to provide
sures are
56. The en
unit shall b
ed on the d
peration
tput voltage
the battery f
uring stead
depressions
of the rectif
value of
ntrol circuit
arger, when
the set valu
y the rms v
tage of the
rge conditi
ms ripple c
rge conditio
ms ripple v
ut voltage.
d unless oth
ent
e of operatin
ion shall be
bus bars as
d th
FOR SOLSTEM
required n
located at
closure prot
based on
ta sheets.
variations s
loat-charge
y-state input
of not more
ier or the init
loat-charge
card. The b
operating u
.
alue of the
battery no
ns. These li
rrent shall n
ns.
ltage, with t
erwise speci
g from the
calculated
defined in t
l d
RRE
Do
Pa
minal curre
one 1, Ga
ction shall
tandard du
hall be cont
voltage) dur
voltage an
than 20%,
iation of bat
voltage sh
ttery charg
nder curren
actual, and
inal amper
mits, shall n
ot exceed 5
he battery d
fied in the d
ains electri
ased on th
he respectiv
fi d i IEC
V. NO. 2
c. Class B
ge 14 of 25
nt rating, D
Group IIA
e of EEx’d’.
y class I of
rolled to wit
ing load vari
frequency
which may
ery dischar
all be poss
rs shall inco
-limiting con
the maximu
-hour capa
ot be excee
% of the bat
isconnected
ata sheet.
ity supply a
maximum
e attached
61000 3 2
– Confidential
C battery c
, T3 hazard
IEC 60146.
in plus 1%
ations betw
ariations.
e the result
e.
ible by me
rporate reve
ditions, shal
m permissib
ity, when th
ded, and as
tery nomina
, shall be e
defined in
short circuit
ata sheet, s
hargers sha
ous area w
The nomina
and minus 1
en zero an
of motor st
ans of eith
rse flow blo
l be controll
le, ripple cu
e charger u
a minimum
l ampere
ual to or s
ection 3.2.
capacity of
o that the o
ll be
ith a
l DC
% of
d the
rting
er a
king
ed to
rrent
nit is
shall
hour
aller
10kA
erall
DOC NO. B B-EL-ES-7901
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The out
plus 20
rated ou
6.6
The dist
area at
rated an
The circ
breaker
Distribut
shall be
mountin
The dist
manufa
Expose
mainten
least IP
The dist
drilled g
Earth le
remote
6.7
Junction
All junct
6.8
The Ele
Due to
electrica
SCADA
The dis
put voltage
and minu
tput. The ou
Distributio
ribution boa
Cellar deck
d protected
uit breakers
and isolato
ion board s
pre-assem
g structure.
ribution boa
tured in acc
parts withi
ance, shall
20.
ribution boa
land holes.
kage monit
isplay of st
Junction B
boxes for s
ion boxes s
Control Int
trical Contr
nmanned p
l equipmen
will be provi
tribution bo
SPEC
dynamic res
10% of no
tput voltage
Panel
rd shall be
with the mi
from water
and isolato
rs shall be c
hall be supp
led, pre-wir
rd shall me
ordance wit
in the equip
ither not be
rd incoming
oring shall b
tus.
x
olar arrays s
all be certifi
rface
l System ar
hilosophy of
shall be r
ded by othe
ards shall
IFICATIONPOWER S
ponse of th
inal output
shall be res
f stainless
nimum ingr
rojection an
s shall be e
apable of b
lied with m
d and read
t applicable
the attach
ment asse
live in the
and outgoin
e provided o
hall be stain
d for install
chitecture is
the platfor
motely mo
s.
be designe
FOR SOLSTEM
e charger u
voltage in t
ored to with
steel SS316
ss protecti
d dust.
ternally op
ing locked i
unting ears
for installa
requiremen
d data shee
blies, whic
pen positio
g cables sh
n main DC
less steel S
ation in a Zo
defined in P
, all control
nitored from
d to be ca
RRE
Do
Pa
it, with bat
e event of i
in the stead
or copper f
n IP 56. T
rable witho
the “OFF”
or brackets
ion. The di
ts of IEC re
ts and drawi
have to b
or shall be
ll be from t
usbar with
316 with mi
ne 1 Group
roject Drawi
s, alarms a
CKP platf
pable of st
V. NO. 2
c. Class B
ge 15 of 25
ery connect
nstantaneou
-state limits
ree cast all
e enclosur
t de-energi
position.
and acces
tribution bo
gulations. T
ngs.
e accessibl
protected t
e bottom a
n overall in
inimum ingr
IIA T3 hazar
ngs.
d status of
rm through
and alone
– Confidential
ed, shall no
s load chan
within 100
y and locat
protection
ing the equi
ories. The
rd shall co
e distributi
during nor
a degree
d shall be p
ication and
ss protectio
dous area a
he solar po
SCADA/tel
operation o
vary more
es of up to
s.
ed in the Zo
shall be EE
pment. All c
istribution
e complete
n board sh
mal operati
f protection
rovided with
alarm conta
n of IP 56.
a minimum
er system
metry unit.
n failure o
than
50%
ne 1
x’de’
ircuit
oard
with
ll be
n or
of at
pre-
ct for
.
and
The
the
DOC NO. B
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7.0
7.1
Enclosu
shall be
The equ
H mm)
7.2
Power
but shal
Bundles
secured
All termi
marking
terminal
addition
multiple
Adequa
7.3
Busbars
The bu
- Out
- Out
• 4-20mA
- Loa
• 4-20mA
- Loa
- 4 n
EQUIPME
General
res shall be
provided wi
ipment fram
f equipmen
Wiring
iring shall
l be rated fo
of wires sh
with wire tie
nal blocks s
strip of th
s. All wiring
to marking
stack termi
e space sh
Busbar
shall be s
bars shall
SPEC
going 24V
going charg
Voltage M
bus
Current M
bus
s. of batter
T REQUI
provided w
h suitable lif
e supports
shall not ex
e minimum
r the full loa
all be routed
s, cable laci
hall be rate
length of
shall be id
t the termin
al blocks sh
ll be provid
fficiently siz
be electrol
IFICATIONPOWER S
C load circ
ers circuit
nitoring
nitoring
banks
EMENT
ith necessa
ting lugs.
hall be pro
ceed the re
2.5 mm2
d current, a
neatly in v
ngs or by en
for minimu
the termin
entified by
al block. Onl
all not be all
d for termin
ed and ade
tic tinned
FOR SOLSTEM
uit breaker
reakers on
y mounting
ided by the
uirement in
GT/EPR/G
d sized wit
rtical or hor
closing in wi
m 20A at 6
l block. Ea
ermanent
ly single sta
owed.
ation of all o
uately brac
opper and
RRE
Do
Pa
on/off statu
off status
brackets/ba
Vendor. Th
the Project
WB/LSZH i
due regar
izontal plac
re trays.
0 volts. The
ch terminal
lip-on mark
k terminal b
utgoing and
ed for the s
shall be sl
f
V. NO. 2
c. Class B
ge 16 of 25
s
se channels
maximum
ata Sheet
nsulated, fir
to heat dis
s. Individu
terminal bl
block asse
ing sleeves
locks shall
incoming ca
upply condi
eeved with
– Confidential
as require
imensions (
nd Project
e resistant
sipation with
l wires and
ck shall ha
bly shall
on each te
e used. The
bles.
ions specifi
1000V gra
. All assem
L mm x W
rawings.
f 0.6/1kV g
in the enclo
bundles sh
e a white pl
ave 20%
minating wi
use of dou
d in data s
e fire reta
blies
m x
rade,
sure.
ll be
lastic
pare
re in
le or
heet.
rdant
DO
RE
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7.5
All non-
copper
All equi
be stain
The sol
Vendor
Those e
which m
7.6
Vendor
All inter
MGT/E
retardan
All requi
sufficien
with sizi
Cable g
equipm
threade
Cable g
flamepr
armour
All cabl
7.7
All mate
tropicali
Earthing
urrent carr
ires. The c
ment enclo
less steel pl
r power sy
shall ensure
quipment/c
ay include t
Cablings a
shall provid
Cables con
Interconnec
onnecting c
R/SWB ins
t type in acc
red nickel p
t for the gla
ng calculatio
lands and
nt. Cable
.
lands shall
of EEx‘d’ a
r braid and
entry shall
Materials a
rials shall b
ed to preve
SPEC
ing metallic
ble armour
sures shall
ted type.
tem and 24
that the sys
mponents
e use of lig
d Gland
cables for t
ecting solar
ing cables b
ables betwe
ulated, galv
ordance wit
lated brass
nding of all
ns.
lanking plu
lands shall
be selected
d increased
the gland pl
be from the
d Finish
selected a
nt corrosion
IFICATIONPOWER S
parts within
of all cables
ave an ext
DC distrib
tem groundi
hich are se
tning arrest
he following:
panels withi
etween batt
en the solar
anised stee
IEC 60331
able glands
Vendor sup
s shall be
be nickel-pl
to suit the
safety EEx
ate or the in
bottom.
d finished t
and fungus
FOR SOLSTEM
any enclosu
shall be bo
rnal earthin
ution syste
ng will not cl
nsitive to lig
ors in accor
:
n a solar arr
ery cells in b
panels and
l wire braid
, IEC 60332
and tinned
plied cables
certified in
lated brass,
ype of cabl
‘e’. Effectiv
ernal earth t
resist the c
growth.
RRE
Do
Pa
re shall be b
ded to the
g stud for b
shall suita
ash with the
htning spec
ance with I
ay to the arr
attery bank
Junction B
ed, fire res
3 and IEC
copper lugs
. Cable size
ccordance
double co
e and termi
e earth conti
erminal.
limate condi
V. NO. 2
c. Class B
ge 17 of 25
onded to th
nclosure ea
onding to lo
le for ungro
equipment
ial precautio
C 60099.
ay junction
.
xes, include
istant, low
0754.
shall be inc
s shall be f
with the re
pression ty
ation box
inuity shall b
tions. All ele
– Confidential
enclosure
rth.
al earth. Th
unded (float
nclosure ea
ns shall be
ox.
d in scope
smoke, hal
luded in the
rnished by
uirements
pe and sha
r enclosure
e ensured b
ctronic circu
arth with fle
e materials
ing) system.
rthing.
taken by V
f supply sh
gen free, f
scope of su
the bidder
f the assoc
ll be ISO
, and shall
etween the
it boards sh
xible
shall
. The
ndor
ll be
lame
pply,
long
iated
etric
e of
able
ll be
DO
RE
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V NO 2
B-EL-ES-7901
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Rail-mo
alphabe
shall be
Termina
Termin
The foll
name/ra
7.9
7.9.1
The sou
85 dB (
noise li
7.9.2
The pro
defined
nted termi
tical markin
clearly mar
ls of three-p
L1, RED
L2, YELLO
L3, BLUE
Neutral, BL
ls of DC su
L+, RED
L-, BLACK
owing infor
ting plate at
Purchase’s
Year of man
Name of ma
Type and s
Nominal inp
Nominal out
Number, typ
Noise Limit
Audible No
nd pressure
) at any lo
it shall be t
Radio Freq
duction of ra
in VDE 087
SPEC
als and ter
s in accord
ed to indica
hase AC su
CK
pplies shall
mation shal
ached to a
Order numb
ufacturer
nufacture
rial number
ut current/vo
put current/
e and capac
ise Limitati
level meas
ad between
ken 5dB (A
uency Nois
dio frequen
.
IFICATIONPOWER S
minals of e
nce with th
e the nomin
plies shall
e:
l be clearl
ermanent p
r
of unit
ltage
oltage
ity of batter
n
red at 1 m
zero and t
) more strin
Limitation
y interferen
FOR SOLSTEM
uipment an
Vendor’s d
al system v
e:
marked o
art of the un
cells.
ter distance
e rated out
ent i.e. 85 d
ce voltage s
RRE
Do
Pa
d compone
rawings. Te
ltage and th
n a non-de
it enclosure:
from the e
ut of the u
B (A).
hall not exc
V. NO. 2
c. Class B
ge 18 of 25
nts shall be
rminals of in
e phase/pol
structive, 3
uipment at
nit. If tonal
ed the valu
– Confidential
identifiable
put and out
rity of the s
16 stainless
ny position
omponents
of suppres
by numeric
ut supply c
upply.
steel, ind
shall not ex
are presen
sion grade ‘
al or
bles
lible
ceed
, the
’ as
DO
RE
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V NO 2
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The Ve
prohibit
The Ve
8.0
The Ve
specifie
COMPA
fabricati
All test
CONTR
The Ve
The ove
CONTR
manufa
the req
standar
Accepta
operatin
The Ve
systems
8.1
Tests s
dor should
d.
dor shall pr
PV Modules
Batteries
Solar Regul
415V AC/ 2
INSPECTI
dor shall pr
.
NY or its re
on, assembl
rocedures s
ACTOR or i
dor shall su
rall respons
ACTOR’s in
ture, transp
irements of
s.
nce of shop
g conditions
dor shall fu
. Rectifying
General
all cover all
Functional t
Functional t
Functional t
SPEC
suggest an
vide Mean
ator/Charge
V DC Recti
N AND T
vide a testi
resentative
y, and testin
hall be sub
ts represent
bmit certifie
ibility for en
spection re
ortation and
this specifi
tests shall
, nor shall in
rnish at his
of defects re
modes of o
sting of con
sting of con
sting of pro
IFICATIONPOWER S
alternative
ime Betwe
Controller
ier
STING
g program,
shall have f
g of the equi
itted for ap
ative shall
reports on
ire system i
resentative
installation
ation, the d
ot constitut
spection reli
xpense all
vealed by s
eration und
trol, protecti
trol circuits
ection circu
FOR SOLSTEM
if in their o
n Failure (
which shall
ree access
ipment.
roval.
e given at l
all tests.
nspection r
, reserve th
o ensure th
ata sheet,
a waiver o
eve the Ven
pares and
ch tests sh
er the full ra
on, interlock
ith simulati
its
RRE
Do
Pa
inion the c
TBF) data f
reflect the s
o the plants
east 10 da
sts with the
e right to i
t materials
rawings, th
f requireme
dor of his re
onsumable
ll be at the
ge of input
ing, indicati
n of incomi
V. NO. 2
c. Class B
ge 19 of 25
st of achie
or the followi
pecific requi
of Vendor
s notice pri
Vendor. H
spect the p
and workma
applicable
ts to meet t
sponsibilities
during the
endor expe
and output c
n and fault
ng power so
– Confidential
ing this lev
ing equipme
ements for t
nd his subc
r to the ac
owever, CO
ackages at
nship are in
codes and
he field test
in any way
testing of th
nse.
onditions.
ignalling cir
urce.
el of reliabil
nt:
he equipme
ontractors d
eptance te
NTRACTOR
any time d
accordance
other assoc
under spe
whatsoever.
e equipmen
uits.
ity is
nt as
uring
ting.
and
uring
with
iated
ified
and
DO
RE
C NO. B
V. NO. 2
B-EL-ES-79
01
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8.2
Environ
Minimu
The test
For all o
Perform
carried
Physical ch
Dimensiona
Circuit brea
Dielectric vo
Inter-chang
Temperatur
Insulation m
Over voltag
Accelerated
Endurance t
Full function
Verification
Check of t
specificatio
A quantitati
A visual ins
Solar Panel
ental tests
2% of ord
documents
Cold Test
Rapid Chan
Dry Heat Te
Composite
Shock Test
Earth Conti
f the above
ance test of
ut sequenti
SPEC
ck of gener
l checks.
ers are pad
ltage withst
ability test.
test.
easurement
and under
ageing test
ests (IEC 61
al test.
of indication,
e rating pl
s.
e check to
ection to ch
s
as per IEC
red module
shall includ
ge of Temp
st
emperature
uity Test
ests IEC 61
module bef
ally on each
IFICATIONPOWER S
l appearan
lockable in
nd test (IE
of power an
voltage test
(IEC 6121
215 solar m
, status and
ate, namep
nsure that a
eck workma
60068-2 s
or 1 No. m
, but not be
rature
/Humidity T
215 solar m
ore and aft
module sel
FOR SOLSTEM
e, finish an
he “Off” pos
61215 sola
d control cir
.
solar modu
odule certifi
alarms.
late and a
ll items in s
nship and c
hall be carri
odule which
limited to, al
st
dule certific
r each test
ected for te
R Do
Pa
general co
ition.
r module ce
uits.
le certificati
ation is acc
y additiona
ecified qua
mpliance wi
ed out on
ver is high
ll of the test
ation is acc
shall be ta
ting and th
O
c. Class B
ge 20 of 25
pleteness.
tification is
n is accept
eptable).
l markings
tity are pres
ith submitte
hotovoltaic
r shall be su
data for the
ptable.
ulated and
tested mo
– Confidential
cceptable).
ble).
and labels
ent.
drawings.
modules on
bjected to t
ollowing Ty
furnished. T
ules shall b
required b
sampling b
e tests.
e Tests:
he tests sh
e discarded
the
asis.
ll be
after
DO
RE
C NO. B
V. NO. 2
B-EL-ES-79
01
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Type te
tests ca
8.3
All routi
For type
in lieu o
Mainten
tested t
test sha
8.4
The sol
include,
i.
ii.
iii.
iv.
v.
vi.
vii.
t certificate
be accept
Battery
e tests as p
tests, all ty
actual type
ance free
meet the p
ll include, bu
Capacity te
Test for suit
Test for cycl
Test for cha
Test for sho
Test for gas
Test for rec
Test for fire
Test for The
Solar Regu
r regulator,
but not limit
Insulation T
Load-durati
Dynamic Lo
Control Circ
Earth Conti
Functional
Soak Test (
SPEC
for environ
d.
er the relev
pe tests sha
tests can b
alve Regul
erformance
t not limited
t
ability for flo
ing duty ope
rge retentio
rt circuit curr
emission
arge efficie
resistance (
rmal run aw
lator, and R
rectifier, an
ed to the foll
st
n Test
ad Test
uit Test
uity Test
ests
ndurance T
IFICATIONPOWER S
ental tests
nt IEC stan
ll have bee
accepted.
ted Lead-a
equirement
to the follow
t duty oper
ration (disc
ent and inte
cy and time
xygen Inde
y
ectifier/Ch
d charger s
owing:
est) under f
FOR SOLSTEM
conducted i
ards shall b
performed
id (VRLA)
for each d
ing:
tion
arge/charge
rnal resistan
, flammabili
rger
hall have b
ll design lo
R Do
Pa
n past on si
e conducte
on at least
deep cycle
sign and A
cycle oper
ce
ty)
en type tes
d for 100 h
c. Class B
ge 21 of 25
ilar solar p
on all batte
ne battery
long life ba
rating of ce
tion)
ed as per I
urs.
– Confidential
nel module
ries.
ach of type.
teries shall
lls as per IE
EC standar
, in lieu of a
. Test certifi
have been
standards
. The tests
ctual
ates
type
. The
shall
SPEC
IFICATION FOR SOL
R
DO
RE
C NO. B
V. NO. 2
B-EL-ES-7901
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As a mi
V d
Acceptable
Calculated
Calculated
Acceptable
Calculated
Calculated
The maximpower from
The maxim
AC generat
Tilt angle of
The maxim
night.
System losso cha
o age
o dus
o envi
o inso
o curr
o loss
Charge/disc
Spectral res
Conformanc
The life of m
The ratio of
Full material
o fro
o se
nimum, Ve
D t
SPEC
maximum d
aximum da
verage dail
minimum st
inimum bat
verage batt
m time taksun up at lo
m time take
r supply wh
the solar m
m, average
es and derarge efficienc
ing
deposit
ironmental c
lation variati
ent consum
es in control
harge contr
ponse curve
e to hail tes
odules and
collecting ar
l description
t and back
lant and en
dor is resp
ti R i
IFICATIONPOWER S
ily depth of
ily depth of
depth of di
te of charge
tery back-u
ry back-up
n to fully cest insolati
n to fully ch
ile carrying t
dules.
, and mini
ing factorsof the batt
onditions (te
on due to n
d by control
equipment,
ller particul
.
.
battery.
ea compare
of the sola
over materi
apsulation.
nsible to p
t Li t
FOR SOLSTEM
discharge (
ischarge (D
charge (DD
.
time.
time.
arge the ban period of
rge the bat
he load.
um termina
ue to:ries
mperature,
rmal year to
l equipment,
wiring, fuse
rs.
to the total
r modules:
al
ovide docu
(VDRL) V
R Do
Pa
DOD).
DOD).
OD).
ttery at thethe year whi
ery at the e
l voltage su
ind, thunde
year statisti
metering a
, diodes an
area.
entation fo
d i
c. Class B
ge 22 of 25
end of thele carrying t
nd of the ba
pplied to th
rstorms, etc
ical changes
d alarm sys
d circuit bre
r the equip
ibl f
– Confidential
ack-up timee load.
ck-up time u
equipmen
)
em.
kers.
ent items
ll d
using only
sing the aux
during day
s defined i
t ti i
solar
iliary
and
the
t i t
SPEC
IFICATION FOR SOL
R
DO
RE
C NO. B
V. NO. 2
B-EL-ES-7901
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The Ve
Drawing
resubmi
the Ven
CONTR
drawing
Vendor
Vendor'
CONTR
schedul
CONTR
The cha
margin
drawing
Manufa
the CO
Replace
change
10.0
The Ve
and star
packag
A reco
review a
Recom
availabil
All spar under n
later ide
All item
equipm
ndor shall f
s that are,
ssion or at
or’s expen
ACTOR/CO
s and docu
shall allow
submissio
ACTOR/CO
. However
ACTOR/CO
nges in on
adjacent to
s shall be cl
turer shall
TRACTOR.
ment of an
is part of V
SPARE P
dor shall in
t-up as requ
shall be su
mended sp
nd purchas
ended spa
ity of equip
e parts furnirmal storag
ntification a
supplied s
nt. Packing
SPEC
urnish soft
in CONTR
ONTRACT
e.
MPANY res
ents to verif
the CONT
of docum
MPANY to t
work shall p
MPANY.
official iss
the current
uded and p
ot commen
final factor
endor’s lum
RT
lude in thei
ired. A list o
bmitted to C
are parts lis
separately.
res shall ta
ent service
ished by the condition.
to their inte
hall be pac
lists shall b
IFICATIONPOWER S
copies of d
CTOR’s op
OR’s option
erves the ri
y Purchase
ACTOR/C
ntation. Th
he time of
roceed with
e from the
change an
lacing the re
e until Ven
y As-Built d
sum price.
scope of s
f pre-commi
OMPANY/C
for two (2)
e into acc
facilities.
Vendor shSame parts
nded usage
aged separ
e furnished
FOR SOLSTEM
rawings/doc
inion, not o
may be re
ght to requ
Order compl
MPANY fif
fifteen wo
espatch. V
out delay in
last shall be
d revision
vision numb
or received
ocumentatio
pply the sp
ssioning, co
ONTRACTO
years of op
unt related
all be wrapshall be pro
will be facili
ately and cl
complete a
R Do
Pa
ments that
suitable q
rafted by C
st addition
iance witho
een (15)
king days i
ndor shall
the event o
clearly indi
umber indi
er in a trian
written appr
n with onsh
ares require
mmissionin
R for review
eration shal
factors of
ed and pacerly tagged
ated.
early marke
d in detail
c. Class B
ge 23 of 25
are of suit
ality will b
ONTRACT
l drawings
t cost variat
orking day
defined as
llow this re
f late return
cated by a
ated within
le inside the
oval of the d
ore and offs
d for pre- co
and start-u
.
l also be su
equipment r
ked to presby stainless
d as ‘Spare
o that parts
– Confidential
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ANY
SOLAR POWER Document No : CKG-EL-ES-7903
SUPPLY SYSTEM Revision : 0
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SUPPLY SYSTEMON REMOTE WELLHEAD
PLATFORMS
Date : 4/6/98
Page : 1
CARIGALI-TRITON OPERATING CO. SDN. BHD.
SPECIFICATION
FOR
SOLAR POWER SUPPLY SYSTEM
ON
REMOTE WELLHEAD PLATFORMS
(MARKED-UP)
Document No. : CKG-EL-ES-7903
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a e /6/98
Page : 2
TABLE OF CONTENTS
1.0 INTRODUCTION
1.1 General
1.2 Definition of Terms
1.3 Utility and Environmental Conditions
1.4 Technical Integrity
1.5 Design Life
1.6 Order of Precedence
2.0 CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS
3.0 TECHNICAL REQUIREMENTS
3.1 Scope of Work Summary
3.2 General Requirements
3.3 Electrical Requirements
3.4 Insolation Data
3.5 Rectifier/Battery Charger
3.6 Solar Power Supply System Information
3.7 Solar Modules
3.8 Battery and Battery Boxes
3.9 Control Equipment
3.10 Distribution Board
3.11 Materials
3 12 Cables Components and Accessories
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5.0 QUALITY ASSURANCE
5.1 General
5.2 Quality Surveillance
5.3 Non-Conformity and Corrective Action
6.0 PRESERVATION AND PACKING
6.1 Preservation Requirements
6.2 Packing & Preparation for Shipment Requirements
7.0 SPARE PARTS AND SPECIAL TOOLS
7.1 Spare Parts
7.2 Special Tools
8.0 VENDOR DOCUMENTATION REQUIREMENTS
APPENDICES
Appendix A SPIR Forms
Appendix B Data Sheets
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1.3 Utility and Environmental Conditions
1.3.1 The Vendor is responsible for ensuring that all equipment and components provided are
suitable for the utility and environmental conditions as specified on the data sheets provided
separately.
1.4 Technical Integri ty
1.4.1 The Vendor is responsible for the technical integrity of the equipment, including design,
materials, manufacture, assembly, testing, performance, and specified engineering services.
All these activities are to be in accordance with the scope of supply, this specification and
data and interface information supplied by the Purchaser.
1.5 Design Life
1.5.1 The Vendor shall design the equipment for 30 years design life. However, the battery
design life shall be minimum 15 years based on standard operation condition of 20°C.
1.5.2 The Vendor shall supply equipment which has a proven track record in similar offshore
operations extending over a minimum period of two years.
1.6 Order of Precedence
The following order of priority shall apply to the various documents, codes and standards
ll d ith th i h d
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In the event of conflict between the above documents or documents forming part of the
requisition, the Vendor shall inform the Purchaser in writing and receive written
clarification from the Purchaser before proceeding with the work.
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2.0 CODES, STANDARDS, SPECIFICATIONS AND REGULATIONS
The latest editions, as of the enquiry or purchase order date, of the following codes,
standards, specifications and regulations (as far as they are applicable) are considered part
of this specification and are to be used by the suppliers in their designs. Where 'In-House'
standards have been developed or are based on recognised National, International or
Industry Standards, these may be offered as an alternative, subject to review and approval
by the Purchaser. However the base bid must be in full compliance. The applicable Codes,
Standards, Specifications and Regulations shall be as listed below and shall also include any
Codes and Standards etc. referenced by the listed documents.
IEC 51 Recommendations for direct acting indicating electrical measuring
instruments and their accessories
IEC 146 Semiconductor convertors
IEC 269-2 Supplementary requirements for fuses for industrial applications
IEC 408 Low-voltage air-break switches, air-break disconnectors, air-break
switch-disconnectors and fuse-combination units
IEC 529 Classification of degrees of protection provided by enclosures
German Standard
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3.0 TECHNICAL REQUIREMENTS
3.1 Scope of Work Summary
3.1.1 The scope of work shall include but not be limited to the design, manufacture and testing of:
a) solar modules
b) battery banks
c) control equipment
d) d.c. distribution board
e) battery charger
f) accessories
g) mechanical supports, enclosure and associated components
h) spares for start-up and commissioning
i) drawings and documentation
The vendor shall also include in a separate section of his bid, the following options which
may be purchased.
i) 2 years itemised operation and maintenance spares
ii) training proposal
3.1.2 The Vendor shall indicate the package envelope and interface points in the bid documents,
and no changes shall be made unless by mutual agreement.
3 1 3 The eq ipment shall be deli ered in the minim m practical n mber of assemblies and to s it
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All equipment located outdoors forming part of the SPSS shall have a minimum degree of
protection of IP56 with the exception of battery enclosure which shall have a minimum
degree of IP54.
The size of the system shall be such that the energy requirements for the continuously
operation of the loads can be met by storage in the battery after charging by the solar
modules even under the minimum anticipated annual insolation conditions.
Site and panel temperatures must be taken into account for the performance of the solar
modules.
3.3 Electrical Requirements
The SPSS shall have a nominal output voltage of 24V DC. The voltage at the output
terminals of the SPSS shall be limited to plus 5% and minus 5% of the nominal DC voltage.
The limitation applies during continuous float charge operations and during battery
discharge operations and corresponds to the maximum load current for the specified
discharge time.
Charge controllers shall be provided for voltage control and regulation.
The SPSS shall be sized to supply the designated loads. Sizing of the battery charge
controller and solar array shall be based on the nominated average load. System components
shall be able to supply the nominated peak load while drawing down the battery capacity
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information on his source of insolation data together with his design of the solar power
system.
3.5 Recti fier/Battery Charger
An auxiliary rectifier/battery charger shall be provided by the Vendor to charge the SPSS
batteries from a diesel generator located on the platform. The diesel generator is only
operated during manned platform operations. Under normal unmanned platform operation,
the diesel generator is not operated.
The output voltage from the diesel generator shall be 415V AC, 3-phase, 50 Hz.
The SPSS shall be designed to allow external charging of the batteries from the generator
without disconnecting any cables.
3.6 Solar Power Supply System Information
The Vendor shall submit the following information prior to commencement of detailed
engineering.
− Number of solar modules and the average output of each solar module
− Average output of each solar module under the expected operational and environmental
conditions.
− The load pattern (min., average and max. currents)
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− The maximum time taken to fully charge the battery at the end of the back-up time using
only solar power from sun up at lowest insolation period of the year while carrying the
load.
− The maximum time taken to fully charge the battery at the end of the back-up time using
the auxiliary AC generator supply while carrying the load.
− Tilt angle of the solar modules.
− The maximum, average, and minimum terminal voltage supplied to the equipment
during day and night.
− System losses and derating factors due to:
• charge efficiency of the batteries
• ageing
• dust deposit
• environmental conditions (temperature, wind, thunderstorms, etc)
• insolation variation due to normal year to year statistical changes
• current consumed by control equipment, metering and alarm system.
• losses in control equipment, wiring, fuses, diodes and circuit breakers.
− Charge/discharge controller particulars.
− Spectral response curve.
− Conformance to hail test.
− The life of modules and battery.
− The ratio of collecting area compared to the total area.
− Full material descriptions of the solar modules:
• front and back cover material
• sealant and encapsulation.
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The solar modules and support frames shall be designed for easy assembly and removal.
Each module shall be capable of being removed as an entire assembly onto a vessel. Pad
eyes or similar lifting aids shall be provided and tested for this purpose.
The modules support frames shall be equipped with provisions for bolting to the flat
horizontal steel surface of the platform.
The assembly and supports shall be designed to withstand the wind load and stresses
imposed during lifting onto and off the platform for maintenance. The assembly shall be
easily accessible for maintenance.
3.8 Battery and Battery Boxes
3.8.1 Batteries
The battery shall be sealed lead acid, gas recombination gel type specially designed for
photovoltaic applications and shall be suitably sized for the system. Detailed sizing
calculations shall be included with the Vendors bid.
Site temperature limits shall be taken into account in the selection of the battery due to the
effect on available capacity and lifetime expectancy.
The batteries shall be arranged to facilitate access for maintenance purposes. Insulated
intercell connectors shall be provided.
The SPSS shall ha e pro ision for a tomatic monitoring of batter conditions
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The battery boxes shall be of corrosion and battery electrolyte resistant, marine-grade 316L
stainless or GRP material.
The boxes shall have provisions for adequate natural ventilation to disperse gaseous
products while maintaining the minimum ingress protection rating of IP 54 and shall be self
draining.
Battery boxes shall have front access doors and warning labels. Suitable support frames
shall also be provided.
Cable glands shall be provided for termination of Purchaser’s cables at the battery boxes.
Cable gland shall be sized according to Purchaser’s cable sizes which will be provided to the
Vendor during detailed design.
3.9 Control Equipment
A charge/discharge controller shall ensure proper charging and discharging of the batteries
through the following functions :
− voltage and current indication
− voltage regulation to cater for float charge operation.
− overcharge protection of the batteries by switching off the solar array and/or charge
from the system if the battery is already fully charged.
− battery protection by switching off the load from the system if the voltage drops below a
l li i
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g
− battery voltage below minimum voltage
− battery voltage above maximum voltage
− voltage-free contacts for remote display of status and alarms.
Failure of the charge/discharge controller shall not result system Damage.
3.10 Rectifier
3.10.1 A rectifier/charger shall be provided to charge the SPSS batteries from the platform’s a.c.
generator. Under normal platform operations, the generator is not operated.
3.10.2 The rectifier shall be rated to simultaneously:
- fulfill the load requirements and
- recharge the battery within a period of 8 hours
3.10.3 The rectifier shall perform battery charging only at the single-rate corresponding to the
battery float charge mode of operation. Rapid charge facilities shall not be provided.
Special considerations shall be given to prevent overvoltage or other conditions resulting in
overgassing of recombination cells.
3.10.4 The rectifier enclosure shall have ingress protection of IP56 min and rated Ex ‘de’.
3.11 Distribution Board
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3.12.1 All materials shall be suitable for exposure to the environmental conditions. The use of
marine grade 316 SS, GRP or equivalent materials is required. Care shall be taken to avoid
corrosion due to the application of dissimilar metals. Enclosures and junction boxes may be
manufactured of GRP.
3.12.2 All external bolts, screws, nuts and washers shall be 316 stainless steel.
3.13 Cables, Components and Accessories
3.13.1 Cables shall be XLPE insulated steel wire braided and have “Reduced Fire Propagation”
properties in accordance to IEC 332 Part 3.
3.13.2 Cable glands and blanking plugs shall be certified in accordance with the requirements of
the associated equipment. Cable glands shall be nickel-plated brass and shall be ISO metric
threaded.
3.13.3 All cable entry shall be from the bottom.
3.14 Earthing
Earthing within the SPSS panels shall be the responsibility of the Vendor. This shall include
bonding all components parts and doors to the equipment frame.
An earth rail, with suitable number of earthing bolts or screws shall be provided (for each
enclosure) close to the external cable glands to facilitate termination of cable earth braids or
armo ring Indi id al connections for all earth ires shall be pro ided
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The sound pressure level measured at 1 metre distance from the equipment at any position
shall not exceed 85 dB (A) at any load between zero and the rated output of the unit. If tonal
components are present, the noise limit shall be taken 5dB (A) more stringent i.e. 85 dB (A).
3.15.2 Radio Frequency Noise Limitation
The production of radio frequency interference voltage shall not exceed the value of
suppression grade ‘N’ as defined in VDE 0875.
3.16 Inspection & Testing
3.16.1 General
Inspection and Testing shall be in accordance with the relevant standards and codes.
Inspection and test plans shall be submitted to the Purchaser for approval at the bid stage.
The Purchaser will require a Factory Acceptance (FAT) which he may or may not attend at
his option. FAT procedures shall be submitted to the Purchaser for approval.
The Vendor shall give a minimum of 10 days prior notice regarding testing schedules.
3.16.2 Functional Tests
Equipment to be supplied as part the SPSS package shall be subjected to the following
f ti l t t t f th FAT
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3.17 Painting
The Vendor shall offer his standard offshore painting system for Purchaser approval at the
bid stage. The proposal shall be suitable for a tropical marine environment and be
compatible and of equal quality to the Purchaser specified system. For the external surface,
the colour shall be offwhite to BS 4800 code 10815. However, the vendor may offer his
standard colour at the bid stage for Purchaser’s approval. Vendor standard systems hall be
supplied with a repair kit.
3.18 Tagging
All external operating, measuring and indicating components shall be clearly identified with
permanent descriptive engraved traffolyte labels that facilitate easy recognition by the
operator. Descriptive labels shall be white with black lettering. All components shall be
identifiable by permanent labels inscribed in accordance with the system of identification
used on the Vendor’s reference drawings and documents.
Rail-mounted terminals and terminals of equipment and components shall be identifiable by
numerical or alphabetical markings in accordance with the Vendor’s drawings. Terminals of
input and output supply cables shall be clearly marked to indicate the nominal system
voltage and the phase/polarity of the supply.
Terminals of three-phase and neutral AC supplies shall be marked R, S, T, N. Terminals of
DC li h ll b k d (+) ( )
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number, type and capacity of battery cells.
3.19 Training
3.19.1 The Vendor shall provide details of training proposals for Purchaser approval at the bid
stage.
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4.0 HEALTH, SAFETY AND ENVIRONMENTAL REGULATIONS
4.1 General
4.1.1 The Vendor shall be responsible for ensuring that the goods and services supplied meet all
applicable regulations on health, safety and environmental issues.
4.1.2 The Vendor’s Safety Plan shall be available for inspection.
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5.0 QUALITY ASSURANCE
5.1 General
5.1.1 The Vendor and his sub-Vendors shall have an established and documented Quality System
in accordance with ISO 9001/9002 or Purchaser approved equivalent.
5.1.2 The Vendor shall incorporate the Purchaser's specific quality requirements in the project
quality plans which shall be submitted to the Purchaser after award of purchase order for
review and approval. The Purchaser's review and approval of the Quality System Manual
and Quality Plans shall not relieve the Vendor of his contractual obligations andresponsibilities under this specification, which shall include any essential Statutory
Regulations.
5.1.3 The Vendor shall maintain his QA system throughout the Purchase Order period.
5.1.4 Where the Vendor subcontracts the whole or main parts of the work or materials, then these
requirements shall be applied in full to the sub vendors.
5.1.5 Control of sub-vendors and subcontractors shall encompass measures to verify that progress
and quality requirements are met. Surveillance/audit of sub-vendors shall be performed by
the Vendor as necessary.
5.2 Quality Surveil lance
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note, the Purchaser reserves the right to refuse delivery and to return the goods to
Vendor at the Vendor’s cost.
5.3 Non-Conformity and Corrective Action
The Vendor shall notify the Purchaser immediately when a non-conforming product/work is
identified which requires repair, rework, replacement or a concession. The Purchaser will
review the non-conformance and either agree with Vendor's proposed repair procedure or
agree with a concession or reject the product/work. Non-conformities and proposed
corrective actions shall be properly and systematically documented for Purchaser's
appraisal/approval.
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
Page : 23
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6.0 PRESERVATION AND PACKING & PREPARATION FOR SHIPMENT
6.1 Preservation Requirements
6.1.1 All equipment and materials shall be preserved for 12 months outdoor storage in a tropical
marine environment prior to shipment from the Vendor's works.
6.1.2 All equipment and materials shall be properly protected from damage for sea freight and
long term outdoor storage in a tropical climate. Each item shall be clearly identified with
Purchaser's name, Purchase order number and Tag number.
6.1.3 Exposed machinery surfaces shall be coated with an easily removable rust preventive. Items
vulnerable to damage shall be packed separately for installation at site. Any such items shall
be properly tagged for ready identification and correct installation. The content of all boxes
or packages shall be recorded in detail on the packing list.
6.1.4 Protection of equipment and instrumentation during all phases of the works shall be in
accordance with the following:
a) Control valves, relief valves, level devices, and other instruments that will be installed
in pipe lines or vessels shall be protected so that foreign matter cannot enter the end
fittings, diaphragms, tubes, or other internal parts of the instrument. b) The Vendor's protective seals that cover openings or components of instruments such as
gauges, valves, indicators, and controllers shall not be removed until the components are
ready to be connected into the system
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
Page : 24
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f) Care shall be taken in the protection and preservation of electrical and instrumentation
items.
g) Plywood shall be fitted with tape to the front of all instrument lenses or glasses.
h) Silica gel bags shall be maintained in all electronic instruments and cabinets or panels
and junction boxes and the like.
i) All instrument vents / openings shall be maintained / sealed.
6.2 Packing & Preparation for Shipment Requirements
6.2.1 The Vendor shall be responsible for the proper protection and the timely and correct
delivery of all equipment to the location specified in the Purchase Order.
6.2.2 The design of the equipment shall account for all anticipated loads, orientation, disassembly,
protection and sea fastening.
6.2.3 The transported equipment shall have the necessary fastenings protection and lifting
facilities to satisfy lifting and sea fastening loads and restraints. Lifting and sea fastening
procedures shall accompany each package.
6.2.4 During preparation for shipment, the following factors shall be considered:
a) No materials or equipment shall be released for shipment without the approval of thePurchaser’s Inspector.
b) All machined surface and threaded connections shall be protected with a rust preventive.
Threaded connections shall be protected with threaded forged steel plugs
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
Page : 25
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All sensitive meters such as millivolt and milliameters shall be jumpered on the input to give
damping against mechanical shock.
6.2.6 Prior to packing all panels/cabinets/consoles shall be mounted on a suitable skid frame and
coated with a strip off, spray on, plastic lacquer.
6.2.7 All panels/cabinets/consoles shall be sealed in suitable plastic envelopes, with humidity
indicators and sufficient desiccant for 12 months storage sealed inside.
Panels/cabinets/consoles shall be bolted to the base of the packing case with interposing
shock proof mountings, and cushioned with an adequate thickness of packing material onsides, ends, and the lid.
6.2.8 The framed base, sides and ends of the packing case shall be constructed of 22 mm thick
tongued and grooved close boarding and lined with reinforced waterproof paper.
The lid shall be lined with roofing felt backed by 3 mm plywood.
6.2.9 Vendor may remove items from skids to permit shipment but must reinstate these on site.
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
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7.0 SPARE PARTS AND SPECIAL TOOLS
7.1 Spare Parts
7.1.1 The Vendor shall supply all start up and commissioning spares.
7.1.2 The Vendor shall complete 3 sets of the SPIR forms;
(i) start up and commissioning spares
(ii) capital spares (optional supply)
(iii) spares for two years normal operation (optional supply).
SPIR forms are included in Appendix A.
7.2 Special Tools
7.2.1 The Vendor shall supply one set of any and all special tools required for erection or
maintenance of the equipment being provided.
7.2.2 Prior to shipment each special tool shall be tagged with a 316 stainless steel tag, clearly
identifying :
- Vendor's name
- Equipment item number
Eq ipment description
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
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8.0 VENDOR DOCUMENTATION REQUIREMENTS
8.1 The Vendor documentation requirements together with the required quantities are given on
the attached VDRL forms.
8.2 The Purchaser reserves the right to request additional drawings and documents or copies of
drawings and documents to verify purchase order compliance without cost variation.
8.3 The Vendor shall identify the planned and actual submissions to Purchaser on their master
drawing and document schedules i.e. computerised Vendor Master Document List (VMDL).
The responsibility of updating the VMDL shall rest with Vendor.
8.4 Drawings and documents are required to be project specific in nature.
8.5 Approval of drawings/documents by the Purchaser will in no way relieve the Vendor
responsibility for the correctness of information, their conformance with stated requirements
or acceptability of equipment and materials. This responsibility rests solely with the Vendor.
8.6 The Vendor shall allow the Purchaser fifteen (15) working days to review and respond to the
Vendor's submission of documentation. The fifteen working days is defined as from time of
receipt by the Purchaser to the time of despatch. The Vendor shall allow this review period
in his production schedule. However work shall proceed without delay in the event of latereturn of the documentation by the Purchaser.
8 7 A review status will be assigned by the Purchaser to documents submitted by the Vendor for
Document No. : CKG-EL-ES-7903
Revision : 0
Date : 4/6/98
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If documents are revised, all sheets under cover of one project document number shall have
a new revision number and be resubmitted. The document must be complete even if the
revision is minor. All such resubmissions ( irrespective of the number of times ) are part of
the Vendor's Lump Sum Price.
Manufacture shall not commence until the Vendor has received written approval of his
documentation, including welding procedure specifications/qualifications, from the
Purchaser.
8.9 All documents furnished by the Vendor shall have a revision code following the document
number. For specifications, technical reports and other written material, the following shall
apply: Changes in one official issue from the last shall be clearly indicated by a vertical line
in the right hand margin adjacent to the current change and in addition the revision number
code is to be indicated within a triangle. All changes from the last previous issue shall be
thus indicated. Changes to drawings are to be shown in a similar fashion by "clouding in"
the change and placing the revision code in a triangle inside the "cloud".
8.10 Within 2 weeks after delivery of Equipment/Materials, 1 copy of Final Factory As Built
Documentation (draft set) shall be transmitted to Purchaser for review. The required
number of sets of Final Documentation shall be submitted after the draft set is accepted.
Replacements of any Final Factory As Built documentation with onshore or offshore as builts as a result of changes is part of Vendor's Lump Sum Price.
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SPECIFICATION FORDISTRIBUTION BOARDS
DOC NO. BMB-EL -ES -7902
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CONTENTS
NO TITLE PAGE
1 INTRODUCTION 4
1.1 General 4
1.2 Objective 4
1.3 Definition 4
1.4 Design Life 5
2 CODE, STANDARD, SPECIFICATION AND REGULATIONS 5
2.1 Industry Codes and Standards 5
2.2 Project Specification 6
3 STATEMENT OF COMPLIANCE 6
4 SCOPE OF SUPPLY 7
5 DESIGN REQUIREMENT 8
5.1 General 8
5.2 Weight Control 8
5.3 Technical Requirement 8
5.4 Construction Requirement 10
5.5 Incoming Units 10
5 6 Busbar System 10
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5.12 Markings / Labeling 13
5.13 Earthing 14
5.14 Control Systems 14
5.15 Marshalling Box 15
6 RESPONSIBILITY 16
7 TESTING 16
7.1 Type Tests 16
7.2 Routine / Acceptance Tests 17
8 NAME PLATES 18
9 SPARE PARTS 19
10 PERFORMANCE GURANTEE 19
11 DOCUMENTATION 19
12 TRAINING (IF APPLICABLE) 20
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1.0 INTRODUCTION
1.1 General
Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia
Joint Authority (MTJA), is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The
block is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities
include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a
number of remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet
Sale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfil the Sale Gas Agreement
obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in
2013. Technip has been entrusted by Carigali Hess, to perform the detailed design and front end
engineering for WHP8 and WHP9 respectively.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a
few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after
commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with
Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2
removal, compression, metering and sales.
1.2 Objective
This document defines the minimum requirements for design, manufacture, supply of material, inspection,
testing, delivery and commissioning of Distribution Boards (DB), for installation and operation on the BMB
platform.
The equipment shall be completed, tested and supplied in accordance with the requirements in the inquiry
document, taking due account of preservation and transport requirements.
1.3 Definition
The following terms, as used in this specification, assume the meanings given below:
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I d d t Th b d i ti i t d b th COMPANY t
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Independent
Verification Party
(IVP)
The body or organisation appointed by the COMPANY to
carry out design verification and quality assurance audit
and/or inspection on behalf of the COMPANY.
1.4 Design Life
The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment
which has a proven track record in similar offshore operations extending over a minimum period of two
years.
The Vendor shall guarantee the availability and supports of components in the next 10 years or where it is
known that it will not be obsolete in the next 2 years from the equipment commissioning date as per
General Offshore Electrical Design, Doc No: CKG-EL-ES-0002, clause 2.7.1.
2.0 CODE, STANDARDS, SPECIFICATIONS AND REGULATIONS
As a minimum, the equipment supplied shall be designed, manufactured and delivered in accordance with
the relevant sections of the National / International codes, standards and regulations listed in this Section.
Equivalent alternatives may be offered, however these shall be identified and mutually agreed on.
2.1 Indust ry Codes and Standards
The latest editions, as of the inquiry date, of the following national codes, industry or standards and local
regulations (as far as they are applicable) are considered part of this specification and are to be used by
the Vendor in his design. The codes, standards and regulations include but shall not be limited to the
following.
IEC 60038 IEC standard voltage
IEC 60050 International electro-technical vocabulary
IEC 60269 Low voltage fuses
IEC 60439 Low voltage switchgear and controlgear assemblies
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Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification Drawings
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Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation
precedence shall be obtained from CONTRACTOR in writing before proceeding with design / manufacture.
Order of precedence in case of conflict between documents shall generally be:
1. Local Regulation and Government Codes
2. This Specification
3. Datasheets
4. Reference Drawings
5. Reference Project Standards and Specifications
6. International Codes and Standards
The above order of precedence is only a general guide, where a conflict and / or discrepancy exist betweenthis specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
Vendor to bring it to the attention of the COMPANY immediately for decision and disposition of the
discrepancy or conflict.
In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent
requirements shall apply. COMPANY / CONTRACTOR’s decision shall be binding on the Vendor without
any additional cost and schedule impact.
All deviations from the requirements of the specification shall be clearly stated in the Vendor Deviation Form
as per Appendix 1. In the absence of such a statement, it shall be deemed that all requirements of this
specification are fulfilled without exception.
All deviations from the requirements of the specifications shall be obtained approval from COMPANY /
CONTRACTOR in writing before proceeding with design / manufacture.
4.0 SCOPE OF SUPPLY
The scope of supply of this specification covers the minimum requirements for engineering, design,
manufacturing, inspection, testing, packing, documentation, transportation, delivery and commissioning of
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f) Surface preparation and painting
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f) Surface preparation and painting.
g) Suitable preparation of the units for transportation.
h) Provision of additional services as may be agreed at the time of order placement.
The Vendor shall, wherever possible, draw upon his existing, pre-engineered or standard designs to satisfy
the requirements of the specifications.
Vendor may quote alternate arrangements and specifications if they are equal to or exceed the general
requirements of this specification. These alternates shall be clearly highlighted in Vendor's bid for
COMPANY / CONTRACTOR evaluation and approval.
The Vendor's submission should provide sufficient data to allow the DB to be evaluated against the total life
of field costs estimated to be incurred. In this respect, equipment capital cost, cost of spares, utility
requirements, weight, size, maintenance, reliability and production downtime cost may be considered.
The Vendor shall submit full technical details of the DB which meet the requirements detailed herein.
Aspects of the requirements, which cannot be met, shall be identified and the variances explained.
The DB shall be designed, manufactured, tested, and supplied in accordance with the requirements in the
enquiry document, taking due account of preservation and transport requirements.
5.0 DESIGN REQUIREMENT
5.1 General
The DB shall be located outdoor in hazardous area on the BMB platform.
The DB shall be designed and certified for use in a minimum Zone 2, Gas Group IIA; temperature shall be
Class T3 and the enclosure protection shall certify as the “Increased Safety” (Eex-e) type and rack mounted
type. The minimum overall degree of protection shall be IP56.
The DB shall be designed, manufactured, tested and installed in accordance with the IEC series of
standards as detailed herein. The DB shall be certified suitable for the classified area by a recognized
Certifying Authority such as ATEX or equivalent internationally recognized Certifying Authority.
5.2 Weight Contro l
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240V AC ± 10%, 1-phase, 2 wire
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240V AC ± 10%, 1 phase, 2 wire
24V DC ± 10%
Output Voltage : 415V AC ± 10%, 3-phase, 3/4 wire
240V AC ± 10%, 1-phase, 2 wire
24V DC ± 10%
Supply Frequency : 50 Hz ± 5 %
Supply Earthing : 415/240V AC - Solidly earthed neutral (TN-S system in accordance with
IEC 60364-3)
24V DC - Floating (unearthed system)
Short Circuit Level : 10 kA for 1 second (minimum)
In addition to the above variations, the input voltage may be subjected to transients comprising depressions
up to 20% of the nominal voltage at distribution busbar, during motor starting.
All components and materials supplied by the Vendor shall comply with the statutory regulations, by-laws
and orders enforced by the relevant authorities.
The DB shall be designed to minimise risks of short circuits and earth faults and to ensure personnel and
operational safety under all operating conditions, inspections and maintenance.
Common illumination shall be provided internally the DB for maintenances.
Components shall be compact and standardized as much as possible. Electrically identical components
shall be of the same type and make.
Electrical insulation materials to be used shall be flame retardant to IEC 60332.
When the front cover of any functioning unit is opened, the minimum degree of protection from contact with
any live part shall be IP 20 as a minimum.
Insulated barriers between phase terminals shall also be provided.
Each compartment door shall contain a dra ing folder made of metal casing in hich one complete set of
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5.4 Constructi on Requirement
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5.4 Constructi on Requirement
The DB shall comply with IEC60439-1. The DB shall be made of high quality standard steel SS316L
internally and externally of at least 2mm thickness. The DB shall be insect and vermin proof.
The DB shall be designed for front-access. All cable entries into the DB shall be from bottom. All
connections are to be fully shrouded to provide the greatest degree of safety during maintenance.
The DB shall be designed such that anti-condensation heaters are not required in the specified environment
according to Design Basis Memorandum, Part 13 – Environment Criteria, Doc No: BMB-PM-ES-0001,Clause 13.0. The DB shall be natural cooling type.
All cable entry shall be provided with pre-drilled gland holes with EX certified blanking plug. Incoming /
outgoing cable size shall be re-confirmed with CONTRACTOR upon manufacturing.
Minimum a breather gland shall be provided. The location shall determined by the Vendor.
The DB shall be designed for wall mounting complete with standalone support stand with roof.
The stand shall design to withstand 26.9 m/s @ 10m above MSL based on 100-year, 3 seconds gust wind
velocity as per General Offshore Electrical Design, Doc No: CKG-EL-ES-0002 Clause 2.1.
The stand shall be made of galvanized steel without a further paint coating.
DB shall be provided with removable lifting angles or pad-eyes suitable for cranes or slings to permit lifting
and erection without damage to the DB.
Bolts and nuts shall be of stainless steel and shall be anti-loosening type.
5.5 Incoming Units
Incoming units of the DB shall comprise of switches and shall be independent manual operating, air break
type with quick snap action make and break features.
The incoming units shall complete with padlock facility in off position and voltmeter, ammeter voltage
indicator lights complete with selector switch.
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Warning label is required to be provided on the insulated shroud covers.
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g
The neutral busbar shall have a continuous current rating similar to that of the phase busbar.
The supports and barriers shall be made from non-hygroscopic, non-tracking insulating materials.
All insulation materials shall be suitable to withstand the effects of fault current to the value and time as per
specified.
5.7 Circui t Breakers
The DB shall be fitted with a suitably rated moulded case circuit breaker (MCCB) or miniature circuit
breakers (MCB) or motor protection circuit breakers (MPCB) for incomer and outgoing isolation as specified
in the drawings or data sheets.
The circuit breakers shall be of the current-limiting, quick make and break type, trip free, and shall open and
close all poles of the breaker simultaneously. The circuit breakers shall be in accordance with IEC 60947-2.
The circuit breakers shall be 3 or 4-pole type for 3-phase 4-wire system and 2-pole for DC system. Circuit
breakers shall be equipped with adjustable thermal and magnetic trip units.
The circuit breakers shall be provided with shunt trip for connection to earth leakage residual current device
wherever specified in the drawings.
All circuit breakers shall have an interrupting rating greater than the system fault current. Incoming circuit
breakers shall be provided with current limiting features to limit let-through energy of short circuit current.
The circuit breakers shall limit the short circuit current level to the busbar ratings.
The circuit breakers shall be suitable for the characteristics of the load that the circuit supplies. Outgoing
units for the DB shall be suitable rated miniature circuit breakers with thermal and magnetic trip units.
As a minimum 25% spare outgoing feeders shall be provided for all DB.
5.8 Contactors
Contactor shall comply with the requirement of IEC 60947.
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The breaking capacity shall be equal to the short circuit rating of the busbar system with minimum of 10kA.The fuses shall be of current limiting type
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The fuses shall be of current limiting type.
5.10 Current Transformers
Current transformers shall be totally encapsulated in suitable cast resin and shall conform to IEC-60044-1,
complete with polarity marking.
Current transformers shall be installed in locations that are readily accessible for maintenance and
replacement.
All current transformers and mountings shall be able to mechanically and thermally withstand the rated
short circuit current of the specific feeder or busbar.
Current transformers for measuring purposes should be of minimum accuracy class 3 with an instrument
security factor such that the instruments are not endangered at maximum fault current.
The secondary current rating of the current transformers shall be 5A or 1A for ammeters.
Instrument transformers shall be adequate for the associated protection, control and/or monitoring
equipment.
The accuracy class CTs for measuring purposes shall be as follows:
Class 3 for ammeters, voltmeters and frequency meters.
Class 1 for wattmeters and power relay.
Class 5P for protection purposes.
5.11 Wiring and terminations
Internal wiring shall be single core, insulated, stranded copper conductors, flame retardant to IEC 60332-3Cat. A. and low smoke zero halogen (LSZH).
The minimum stranded conductor cross-sectional area sizes permitted shall be as follows:
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Individual wires or cables terminating into fixed terminals / components shall be identified with ferrules ofinsulating materials in accordance with the relevant drawings Channels tubes etc shall not be filled to
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insulating materials in accordance with the relevant drawings. Channels, tubes etc. shall not be filled to
more than 75% of total capacity during manufacture.
All internal plastics cable supports shall be flame retardant to IEC 60332 and high temperature resistant.
All relay contacts and devices requiring external connection shall be wired to clearly marked terminal blocks
located inside the unit enclosures.
Terminals shall be rail-mounted type and have screw connectors suitable for a minimum of 2.5 mm²conductors. Only one conductor shall be terminated into each terminal. Insulating shields shall be used to
separate terminals belonging to different voltages circuits.
Terminal blocks shall be arranged and positioned to enable easy access for cable terminations, testing,
inspection and maintenance. Sufficient terminals shall be provided to terminate all the spare cores of multi-
core cables. Each terminal block shall be provided with a minimum of 20% spare terminals.
All AC and DC cables and terminals shall be clearly segregated and labelled must be consistent with
supplied termination drawings.
5.12 Markings / Labeling
Busbar / wiring conductors shall be marked for phase/polarity identification with the following colour at both
ends:
(a) Three phase
L1 phase : Red
L2 phase : Yellow
L3 phase : Blue
Neutral : Black
(b) Single phase
Live phase : Brown
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(f) DC control : Black
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Alphanumeric notation, in accordance with IEC 60445 shall be used for identification and marking of
phases, conductors, terminals and components.
Each circuit / sub-circuit shall be clearly identified and marked at its respective outgoing MCCB or MPCB or
MCB.
Labels shall be engraved Traffolyte firmly fixed with SS316L corrosion-resistant rivets or self-tapping
screws. Lable colours shall be black letters in white background.
5.13 Earthing
An earth rail, with suitable of earthing bolts or screws, shall be provided to facilitate termination of cable
earth braids or armouring. Individual connection of all earth wires shall be provided. The gland plate for
termination of outgoing cables shall be securely bonded to the earth rail. Each door shall be bonded to the
main body by means of flexible connection.
Each end of the earth rail shall be fixed with a threaded earth stud of not less than 6 mm diameter with nuts
and spring washers for connection of earth conductors to the earthing system or grid. 2 numbers of external
earth terminals shall be provided, suitable for connection to platform earth grid.
The electrical continuity of all exposed non-current carrying conductive parts of the DB components and
enclosures (e.g. doors) shall be connected by earth bonding conductors so as to maintain effective earth
continuity.
Adequately size full length earth bar shall be provided for all DB.
Internal earthing and bonding wiring shall be identified by Green or Green with yellow sheath.
The earthing system for the 24V DC DB shall be unearthed (floating) type. Vendor shall ensure the system
earthing connection will not clash to the enclosure earthing system.
The Earth Leakage Monitoring (ELM) shall be provided at main busbar for each DB.
5.14 Contro l Systems
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-
Crane and auxiliary diesel generator batteries
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- 24V DC DB bus
- Solar regulator bus
4-20mA Current Monitoring
- Solar regulator bus
- 24V DC DB bus
- 4 nos. of battery banks
Common Alarm
- One common alarm for solar power systems which consist of battery, solar regulator
and solar panel
- Charger system
- Navigational aids system
- ELM on 24V DC DB bus
System Status
- Auxiliary diesel generator run/stop signals
- Chargers circuit breakers on/off status
- 24V DC DB circuit breaker on/off status
Control and Command Signals
- Inhibit start/stop of auxiliary diesel generator
- Inhibit start/stop of wash water pump
- Inhibit start/stop of ventilation fan
Trip electrical power supply to personnel shelter
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6 0 RESPONSIBILITY
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6.0 RESPONSIBILITY
The Vendor shall take full responsibility for the design of the DB. The systems shall be designed,
manufactured, tested, and supplied in accordance with the requirements in this specification.
7.0 TESTING
Inspection and tests to be carried out, on the various types of equipment as mentioned in this Specification,
shall be carried out at the Vendor’s workshop in accordance with the relevant requisition sheets attached.
Vendor shall prepare an overall Inspection and Test Plan (ITP) covering all equipment and indicating the
Vendor’s QA/QC/testing/inspection activities (example: review, monitor, hold point, etc.). The COMPANY /
CONTRACTOR shall review the ITP and indicate those activities required to be witnessed by the
COMPANY / CONTRACTOR at the Vendor’s facilities. The ITP shall list governing procedures,
specifications, codes, etc. for each of the fabrication, inspection and testing activity.
COMPANY / CONTRACTOR shall be notified at least three weeks before the date of commencement of the
tests. The Vendor shall inform COMPANY / CONTRACTOR as part of the bid, if any of the specified tests
cannot be performed.
The overall responsibility for entire system inspection rests with the Vendor. However, COMPANY /
CONTRACTOR and IVP, reserve the right to inspect the packages at any time during manufacture to
ensure that materials and workmanship are in accordance with the requirements of the referenced
specification, the packages data sheets, and/ or drawings, the applicable codes and other associated
standards.
COMPANY / CONTRACTOR representative(s) shall have the right to request additional inspection or
examination if deemed necessary to ensure that the equipment complies with the relevant codes and
standards.
Vendor shall assume about 14 days for the test duration. Any defects in Vendor’s sub-system shall be
rectified by Vendor during the test.
7.1 Type Tests
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Dielectric type tests
Cl d di t t t
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Clearances and creep age distances test.
Where previous type testing has been completed on equipment of identical design, type test documentation
may be submitted in lieu of performing each of the listed type tests.
7.2 Routine / Acceptance Tests
The DB shall be tested in accordance with the standards and codes listed in Section 2.0. Factory tests shall
be subject to inspection and witnessed by COMPANY / CONTRACTOR representative(s). The DB shall be
completed before the inspection and witness testing.
The test shall include the following factory and site acceptance test as a minimum:
Dimensions.
Insulation resistance measurement (megger test).
Point to point continuity tests.
Power frequency withstands voltage tests.
Control wiring insulation tests.
Dielectric tests.
Mechanical operation tests.
Polarity tests.
Functional tests.
Interchange ability tests.
Protection and monitoring accessories.
Painting.
SPECIFICATION FORDISTRIBUTION BOARDS
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The main circuit breakers are pad lockable in the OFF position.
Space available for cable termination size and number of terminals and cable supporting devices
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Space available for cable termination, size and number of terminals and cable supporting devices.
Wiring is not fixed directly to metal parts.
Earthing of enclosures and enclosure doors containing electrical equipment.
Marking of components in according with relevant drawings.
Rating plates of main components according to specification.
Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and
offshore.
8.0 NAME PLATES
Vendor shall be responsible to carry out all inspection and tests as required at the fabrication yard and
offshore.
Each individual piece of equipment shall be provided with its dedicated nameplate, securely fastened to the
equipment, and located in such a way so that it is clearly visible after installation. Information provided on
the nameplates shall be in accordance with the specification.
One or more nameplates of engraved stainless steel shall be mounted on the outside of the DB.
Information given on these nameplates shall be as follows, but not be limited to:
Vendor’s name
PRINCIPAL’s name
Project name
COMPANY’s order number
DB tag number
Vendor 's name and address
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All labels/ nameplates shall be in English.
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9.0 SPARE PARTS
Vendor shall supply all start up and commissioning spares.
10.0 PERFORMANCE GUARANTEE
Unless otherwise agreed, all equipment shall be guaranteed as follows;-
All equipment shall perform satisfactorily under the specific operating conditions as detailed on the
data sheets, this technical requisition, the primary codes and standards listed here in, and shall be
fit for the intended purpose.
Tests shall confirm the Vendor’s guaranteed performance.
The Vendor shall guarantee the overall electrical integrity, workmanship and the materials used for the
construction. The Vendor shall guarantee the equipment for the warranty period and the conditions stated in
the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall
make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.
Vendor shall be capable of supplying the services of a competent on-site commissioning technician and
shall be responsible for verifying proper installation and ensuring that the installation complies with the
mechanical and design requirements for proper equipment operation.
11.0 DOCUMENTATION
This specification shall be used in conjunction with a requisition, request for quotation and / or purchase
order, and all data sheets. Where required, Vendor shall complete the VDF, VDRL, VMDL and SPIR forms,
data sheets and quotation of this package.
All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings
shall be provided with CAD files. All documents shall be prepared in version 2003 of MS Office document.
Vendor shall s bmit all doc ments / dra ings s bmission in electronic softcop e cept for Vendor Data
SPECIFICATION FORDISTRIBUTION BOARDS
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12.0 TRAINING (IF APPLICABLE)
Vendor shall supply detailed information on the various training facilities if available that can be provided
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Vendor shall supply detailed information on the various training facilities, if available, that can be provided
both at fabrication yard and on site for operators.
For each training program the following shall be provided:
Type of courses
Duration and periods of courses
Costs per course (at Vendor works, at site)
Training documentation provided
Prerequisite knowledge of participants.
The training shall include classroom instruction as well as hands on experience on dedicated equipment of
the same type to be supplied by the Vendor to Company.
The Vendor’s training courses shall be catered for the needs of maintenance / operations engineers and
technicians.
The Vendor shall fully describe the courses offered, including the target group, session by session contents,
education/ experience prerequisites, length, schedule, location, facilities required, accommodation
arrangements, costs per person and minimum / maximum number of persons.
Training details shall be provided during bid stage.
All training material, i.e. hardware, software, books, notes etc. shall be supplied by the Vendor. The Vendor
shall also be responsible for the provision of the venue for training sessions.
PAGE
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Carigali Hess Operating Company Sdn Bhd (296234-M)
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Thai Nippon Steel Engineering & Construction Corp., Ltd
CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
:
:
:
:
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING
SERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
PR 22032
11A013
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
DOCUMENT NUMBER
:
:
Specification For Electrical Requirement ForOffshore Package Unit
BMB-EL-ES-7906
Document Class : B - Confidential
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
DOC NO. BMB-EL-ES-7906
REV. NO. 2
Doc. Class B – Confidential
Page 2 of 8
CONTENTS
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1.0
INTRODUCTION 3
1.1
General 3
1.2
Objective 3
1.3 Definition 3
1.4
Design Life 4
2.0 SCOPE OF SUPPLY 4
3.0
STATEMENT OF COMPLIANCE 5
4.0
DOCUMENTATION 6
5.0 SPARE PART 6
6.0 PREPARATION FOR SHIPMENT 7
7.0 PERFORMANCE GUARANTEE 7
8.0 QUALITY ASSURANCE 8
9.0
TECHNICAL ASSISTANCE 8
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
DOC NO. BMB-EL-ES-7906
REV. NO. 2
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1.0 INTRODUCTION1.1 General
Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia
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Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia
Joint Authority (MTJA) is the operator of Block A-18 in the Malaysia-Thai Joint Development Area. The block
is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities include
central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a number of
remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meet Sale
Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement obligation,
and such, WHP8 and WHP9 have been selected for development and ready to produce gas in 2013.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a few
numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA. The
BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after commingling
with the BMA fluid via a topside tie-in. At CKR/CKP, the BMB production, together with Cakerawala, Bumi,
Bulan and Suriya streams will be combined for further processing, dehydration, CO2 removal, compression,
metering and sales.
1.2 Objective
This document presents the specification for electrical requirement for offshore mechanical package units for
WHP8 & WHP9 development project.
This document is a supplement to Carigali Hess document title “Specification for Electrical requirements for
offshore package units” doc no. CKG-EL-ES-0004 Rev.05. This document shall be read in conjunction withCKG-EL-ES-0004 Rev.05.
This document is prepared as an attachment to the mechanical package unit and hence has to be read in
conjunction with the main package unit/ equipment specifications.
1.3 Definition
The following terms, as used in this specification, assume the meanings given below:
COMPANY Carigali Hess Operating Company Sdn Bhd, as the project
developer and ultimate owner of the facility.
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OFFSHORE PACKAGE UNIT
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1.4 Design Life
The Vendor shall design the package electrical equipment for 20 years expected design lifetime. Vendor shall
supply tropicalized equipment which has a proven track record in similar offshore operations extending over a
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supply tropicalized equipment which has a proven track record in similar offshore operations extending over a
minimum period of two years.
2.0 SCOPE OF SUPPLY
Package Vendor’s quotation shall be expected to cover all costs pertaining to the supply of the equipment,
testing, hook-up material, and all documentation as described in the specification.
Vendor scope of work and supply shall include but not limited to the following:
Package unit local control panel or package control panel (unless DCS operated)
Electrical equipment such as electric motors, heaters, etc
On skid trace heating (if required)
On skid cabling, including interconnecting cabling for package units consisting of more than one skid
On skid lighting for sight glasses, instrument read out, etc Terminal boxes at skid edge for field connection by Vendor (except for motors)
Cable glands for cables within skid
On skid earthing system (safety and continuity)
Earth bolts/bosses for skid earthing to structure
Support for junction boxes
Type test certificates for all motors in the project and all other equipment installed in hazardous area
classification
The equipments normally NOT required in Vendor scope are as listed below:
Switchgears or motor starters and circuit breakers for equipment such as electric motors, heaters,
package unit local control panel supply, etc, shall generally be installed in centralized MCC or
distribution panel
General area lighting
Power supply cables from MCC or distribution panels to package unit equipments
Control cabling from/ to Vendor equipment to package unit
Vendor shall submit full technical details of the electrical packaged equipment, which meet the requirements,
detailed herein.
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
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REV. NO. 2
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Vendor shall submit Electrical Utility List/ Power Consumption List indicating all the Electrical consumersrating, rated voltage and number of power supply feeders required from COMPANY's distribution board during
Bid.
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Vendor shall complete/ fill-in all information required in the motor datasheets for each motor in the package. In
addition, detailed motor datasheets and general arrangement drawing from the motor manufacturer shall be
submitted for COMPANY/CONTRACTOR review and approval.
3.0 STATEMENT OF COMPLIANCE
Vendor shall guarantee the equipment complies with this specification and is properly designed, constructed
and suitable for the specified requirements.
The equipment shall be tested in the Manufacturer’s works to prove capability and compliance with this
specification. All tolerances shall be in accordance with this specification, and relevant standards.
If the equipment fails to comply with the specification, COMPANY/CONTRACTOR reserves the rights to reject
the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the
COMPANY/CONTRACTOR.
Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,
Datasheets, Codes and Standard, and any other relevant documents. Resolution and/ or interpretation
precedence shall be obtained from CONTRACTOR in writing before proceeding with design/ manufacture.
Order of precedence in case of conflict between documents shall generally be:
Local regulation and government Codes;
Reference Project Standards and Specifications;
Datasheets;
Reference Drawings;
International Codes and Standards;
The above order of precedence is only a general guide, where a conflict and/or discrepancy exist between this
specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
Vendor to bring it to the attention of the COMPANY immediately for decision and disposition of the
discrepancy or conflict.
In the event that the Vendor fails to highlight any discrepancies and/or conflicts, the most stringent
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
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4.0 DOCUMENTATION
Following items shall be considered as a minimum requirement of Vendor documents:
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Vendor’s final technical offer, technical clarifications, Vendor Deviation Form, and brochures
Equipment data sheet (Filled up by Vendor)
Detailed wiring and schematic diagrams
Outline and General arrangement drawings including weight and floor cut-out
Interfacing connection diagram
Electrical single line diagram
List of electrical consumers with estimated loads
Inspection and Test Plan
Factory Acceptance Test Procedures
Factory Acceptance Test Report / Certificates
List of pre-commissioning, commissioning and start up spares
List of spare parts for 2 years operation
Operation, maintenance and commissioning manual
Vendor Data Book (Binding containing all drawings, documents and certificates)
“All drawings submitted by the Vendor shall be prepared using AutoCAD Release 2002 and final drawings
shall be provided with CAD files. All documents shall be prepared in latest version of MS Office 2003
document.
CONTRACTOR/COMPANY reserves the right to request additional drawings and documents or copies of
drawings and documents to verify Purchase Order compliance without cost variation.
Vendor shall furnish soft copies of drawings/documents that are of suitable first generation quality. Drawings
that are, in COMPANY/CONTRACTOR’s opinion, not of suitable quality will be returned to the Vendor for
resubmission.
Approval of drawings/documents by the CONTRACTOR/COMPANY shall in no way relieve the Vendor
responsibility for the correctness of information, their conformance with stated requirements or acceptability of
equipment and materials. This responsibility rests solely with the Vendor.
Vendor shall allow the CONTRACTOR/COMPANY fifteen (15) working days to review and respond to
Vendor's submission of documentation. The fifteen working days is defined as from time of receipt by the
CONTRACTOR/COMPANY to the time of despatch. Vendor shall allow this review period in his production
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
DOC NO. BMB-EL-ES-7906
REV. NO. 2
Doc. Class B – Confidential
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A recommended spare parts list for two (2) years of operation shall also be submitted for CONTRACTOR’s
review and purchase separately.
R d d h ll t k i t t l t d f t f i t li bilit t f t d
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Recommended spares shall take into account related factors of equipment reliability, costs of parts and
availability of equipment service facilities.
All spare parts furnished by the Vendor shall be wrapped and packed to preserve items as new condition
under normal storage condition. The same parts shall be properly tagged by stainless steel tags and coded so
that later identification as to their intended usage will be facilitated.
All items supplied shall be packaged separately and clearly marked as ‘Spare Parts’ and shipped with the
equipment. Packing lists shall be furnished complete and in detail so that parts can be handled without un-
crating, if desired.
Manufacturer shall provide adequate and all commissioning and start-up spares including all Manufacturer’s
recommended spares.
6.0 PREPARATION FOR SHIPMENT
Vendor shall be responsible for preparation of the equipment for export shipment and completion of all
required preservation for storage in tropical climates for a maximum period of 12 months.
A careful inspection shall be made to ensure that all operating instructions and label plates are in place,
legible and have not been obscured during painting operations. Each item shall be clearly identified with the
manufacturer’s name, address, Purchase Order and tag number.
The shipping crates shall be constructed of wood and suitably packed to protect all items against damage
during the shipment and storage. Miscellaneous shall be tagged or marked with the tag item number for which
they are intended. All such parts shall be suitably boxed, firmly attached to the main item and shipped with the
unit.
Protection shall be provided against atmospheric corrosion while in transit and while in outdoor storage. All
exposed machined surfaces shall be protected with an easily removable rust preventative compound.
The contents of all boxes or packages shall be recorded in detail on the packing list. The transported packageshall have the necessary fastenings, protections and lifting facilities to satisfy lifting and sea fastening loads
and restraints. Two complete set of the installation, operating and maintenance instructions shall be packed
and shipped with the unit.
SPECIFICATION FORELECTRICAL REQUIREMENT FOR
OFFSHORE PACKAGE UNIT
DOC NO. BMB-EL-ES-7906
REV. NO. 2
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Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall make
all necessary alterations, repairs and maintenance immediately and free of charge to the COMPANY.
Vendor shall be capable of supplying the services of a competent on site commissioning technician and shall
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Vendor shall be capable of supplying the services of a competent on-site commissioning technician and shall
be responsible for verifying proper installation and ensuring that the installation complies with the mechanical
and design requirements for proper equipment operation.
8.0 QUALITY ASSURANCE
Vendor shall operate a quality system satisfying the latest ISO 9001 Quality Standards, or agreed equivalent
standard, commensurate with the goods and services provided.
Vendor shall demonstrate evidence of Quality Assurance in all aspects of the Vendor’s current design and
manufacturing practices. Quality Control procedures covering all aspects of design, manufacturing, inspection
and test relevant to the equipment shall be included in accordance to the requirements.
9.0 TECHNICAL ASSISTANCE
Vendor shall provide technical assistance and support at the integration yard jobsite (onshore fabrication
yard), at site (offshore platform) to successfully complete the work, If required. As a minimum, Vendor
technical assistance is required for equipment installation, pre-commissioning, commissioning, offshore hook-
up, site acceptance test and training (if applicable).
Vendor shall provide procedures and checklist for equipment pre-commissioning and commissioning including
parameters for performance acceptance test.
Vendor to quote rates including mobilisation/demobilisation, daily rates and response time for onshore
fabrication yard, offshore platform technical assistance/support during Bid.
For offshore assistance, the Vendor personnel shall possess a valid medical and sea survival training
certificate.
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ELECTRICAL REQUIREMENTSFOR OFFSHOREPACKAGE UNITS
Document No
Revision
Date
Page
:
:
:
:
CKG-EL-ES-0004
5
21/04/09
16 of 17
An insulation resistance test between the conductor and the braid shall be performed
and recorded before the thermal insulation is applied.
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Lighting fixtures installed on package units shall be of the fluorescent type. Fixtures on
platforms with hazardous areas shall be certified Ex „e‟. Industrial types shall be used innon-hazardous areas on the Living Quarters platform.
Through vision gauge glasses shall be illuminated by fluorescent type luminaires.
Luminaires in hazardous areas may be certified Ex „e‟. Industrial types may be used on
platforms which do not produce or process hydrocarbons.
All electrical enclosures and internal components shall be marked in accordance with
the relevant drawings.
Component numbers shall be in line with component lists.
All labels shall be fixed with 316L stainless steel screws. Traffolyte labels with black
characters on a white background shall generally be used. Warning labels shall be of
traffolyte having white characters on a red background.
316L stainless steel labels with engraved or embossed text shall be used in especially
corrosive areas.
Labels shall generally be fixed to a non-removable part of the installation and not to the
component itself.
All socket-outlets shall be marked with voltage circuit number and origin distribution
board number.
Control stations shall be identified by labels adjacent to each station. Process tag
number, service description, origin distribution board and circuit number information
shall be included in these labels.
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PAGE
1 of 7
Carigali Hess Operating Company Sdn Bhd (296234-M)
Thai Nippon Steel Engineering & Construction Corp., Ltd
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CONTRACT TITLE
CONTRACT NUMBER
TNS PROJECT NUMBER
CLIENT
:
:
:
:
PROVISION OF FABRICATION, HOOK-UP AND COMMISSIONING
SERVICES FOR WHP 8 & WHP 9 DEVELOPMENT
PR 22032
11A013
CARIGALI HESS OPERATING COMPANY SDN. BHD. (296234-M)
DOCUMENT TITLE
DOCUMENT NUMBER
:
:
Specifi cation For Low Voltage Cables
BMB-EL-ES-7903
Document Class : B - Confidential
SPECIFICATION FOR LOWVOLTAGE CABLES
DOC NO. BMB-ES-EL-7903
REV. NO. 2
Doc. Class B – Confidential
Page 2 of 7
CONTENTS
NO TITLE PAGE
1 INTRODUCTION 3
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1 INTRODUCTION 3
1.1 General 3
1.2 Objective 3
1.3 Definition 3
1.4 Design Life 4
2 SCOPE OF SUPPLY 4
3 STATEMENT OF COMPLIANCE 4
4 INFORMATION REQUIRED FROM VENDOR 5
5 RESPONSIBILITY 6
6 PERFORMANCE GURANTEE 6
SPECIFICATION FOR LOWVOLTAGE CABLES
DOC NO. BMB-ES-EL-7903
REV. NO. 2
Doc. Class B – Confidential
Page 3 of 7
1.0 INTRODUCTION
1.1 General
Carigali Hess Operating Company Sdn Bhd (Carigali Hess) on behalf of its Shareholders and the Malaysia
Joint Authority (MTJA), are operators of Block A-18 in the Malaysia-Thai Joint Development Area. The block
is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth The facilities
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is located approximately 150 km NE of Kota Bharu in approximately 60m of water depth. The facilities
include central processing facilities at Cakerawala Production platform (CKP), a riser platform (CKR), and a
number of remote wellhead platforms (WHPs).
It is anticipated by early 2013, the current committed wellhead platforms (WHPs) will not be able to meetSale Gas DCQ of 790 MMscfd. Additional production will be needed to fulfill the Sale Gas Agreement
obligation, and such, WHP8 and WHP9 have been selected for development and ready to produce gas in
2013.
Bumi B (BMB) has been identified as WHP 8. The development of BMB requires the capability to handle a
few numbers of HPHT wells. The BMB Platform is to be located approximately 5.5 km to the North of BMA.
The BMB fluids will be transported to BMA via an intra-field pipeline where it is routed to CKR after
commingling with the BMA fluid via a topside tie-in. At CKR / CKP, the BMB production, together with
Cakerawala, Bumi, Bulan and Suriya streams will be combined for further processing, dehydration, CO2
removal, compression, metering and sales
1.2 Objective
This document amends and supplements to Carigali Hess document title “Specification for Electrical Cables
for High Voltage (HV) & Low Voltage (LV)” doc no. CKG-EL-ES-7909 Rev.08. This document shall be read
in conjunction with CKG-EL-ES-7909 Rev.08 with some additional / modified requirements laid down in thisdocument and Datasheet for Low Voltage Cables; doc no: 5155-BMB-ED-EL-7904.
These additional / modified items take precedence over those within CKG-EL-ES-7909 Rev.08.
This document is prepared as an attachment to the mechanical package unit / instrument package unit /
mechanical equipment and hence has to be read in conjunction with the main package unit / equipment
specifications.
1.3 Definition
The following terms, as used in this specification, assume the meanings given below:
SPECIFICATION FOR LOWVOLTAGE CABLES
DOC NO. BMB-ES-EL-7903
REV. NO. 2
Doc. Class B – Confidential
Page 4 of 7
Independent
Verification Party
(IVP)
The body or organisation appointed by the COMPANY to
carry out design verification and quality assurance audit
and/or inspection on behalf of the COMPANY.
1 4 D i Lif
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1.4 Design Life
The Vendor shall design the equipment for 20 years design life. Vendor shall supply tropicalized equipment
which has a proven track record in similar offshore operations extending over a minimum period of two
years.
2.0 SCOPE OF SUPPLY
This document presents the specification for electric low voltage motors for the mechanical package units,
instrument package unit, mechanical equipment, etc. for WHP8 & WHP9 development project in Bumi-B
platform, that will define the minimum technical requirements for the design, manufacturing, inspection,
testing, supply of material including but not limited to the spare parts, special tools for maintenance, factory
testing and delivery of low voltage motors.
The Vendor’s quotation shall be expected to cover all costs pertaining to the supply of the equipment,
testing and documentation as described in the specification.
3.0 STATEMENT OF COMPLIANCE
Vendor shall guarantee the equipment complies with this specification and is properly designed,
constructed and suitable for the specified requirements.
The equipment shall be tested in the Vendor’s works to prove capability and compliance with this
specification. All tolerances shall be in accordance with this specification, and relevant standards as
mentioned in clause 2.1 of CKG-EL-ES-7909 Rev.08.
If the equipment fails to comply with the specification, COMPANY / CONTRACTOR reserve the rights to
reject the equipment, or allow the Vendor to rectify the problem and retest, free of charge to the
COMPANY/CONTRACTOR.
Vendor shall notify the CONTRACTOR of any apparent conflict between this Specification, Drawings,
Datasheets, Codes and Standard, and any other relevant documents. Resolution and / or interpretation
SPECIFICATION FOR LOWVOLTAGE CABLES
DOC NO. BMB-ES-EL-7903
REV. NO. 2
Doc. Class B – Confidential
Page 5 of 7
5. International Codes and Standards
The above order of precedence is only a general guide, where a conflict and / or discrepancy exist between
this specification and the above documents, drawings, codes, and/or standards, it is the responsibility of the
Vendor to bring it to the attention of the COMPANY immediately for decision and disposition of the
discrepancy or conflict.
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In the event that the Vendor fails to highlight any discrepancies and / or conflicts, the most stringent
requirements shall apply. COMPANY / CONTRACTOR’s decision shall be binding on the Vendor without
any additional cost and schedule impact.
All deviations from the requirements of the specification shall be clearly stated in the Bid documentation. In
the absence of such a statement, it shall be deemed that all requirements of this specification are fulfilled
without exception.
All deviations from the requirements of the specifications shall be obtained approval from COMPANY /
CONTRACTOR in writing before proceeding with design / manufacture.
4.0 INFORMATION REQUIRED FROM VENDOR
Vendor shall submit with his bid the information listed below for every cable size included and specified in
the TRP.
a) The standards applicable to the cables offered.
b) Oxygen index and acidic emission factor of inner and outer sheath.
c) Standard drum length, size and weight.
d) Maximum cable length per drum, size and weight.
e) Dimensions.
I. Number and size of conductors making up then cross-sectional area of each core
Nominal section area (mm2)
Composition or shape (no./mm)
O t di t
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SPECIFICATION FOR LOWVOLTAGE CABLES
DOC NO. BMB-ES-EL-7903
REV. NO. 2
Doc. Class B – Confidential
Page 7 of 7
the Purchase Order. If any defect or mal-performance occurs during the guarantee period, the Vendor shall
make all necessary alterations, repairs and maintenance immediately and free of charge to the Company.
Vendor shall be capable of supplying the services of a competent on-site commissioning technician and
shall be responsible for verifying proper installation and ensuring that the installation complies with the
mechanical and design requirements for proper equipment operation.
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ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003Revision : 1
Date : 20/09/08
Page : 2 of 18
TABL E OF CONTENTS
1.0 INTRODUCTION
1.1 Scope
1.2 Definitions
1.3 References
2.0 INSTALLATION
2.1 General
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2.2 Material Handling
2.3 Hazardous Area Certification
2.4 Supporting Steel
2.5 Equipment Identification
2.6 Energizing of Electrical Equipment
2.7 Temporary Power Supplies
2.8 Electrical Equipment
2.9 Cabling
2.10 Lighting and Small Power
2.11 As-Built Drawings
3.0 TESTING AND COMMISSIONING
3.1 General
3.2 Procedures and Responsibilities
3.3 Documentation
3.4 Test Equipment and Tools
3.5 Functional Tests
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003Revision : 1
Date : 20/09/08
Page : 3 of 18
1.0 INTRODUCTION
1.1 Scope
This specification covers the minimum requirement for the installation, testing and
commissioning of electrical facilities, which comprise all electrical installations for power
and lighting up to and including main supply facilities for instrument and process control
equipment and safeguarding systems telecommunication equipment etc
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equipment and safeguarding systems, telecommunication equipment, etc.
1.2 Definit ion of Terms
The following terms as used in this specification, assume the meanings given below:
COMPANY Carigali Hess Operating Company Sdn. Bhd., as the
project developer and ultimate owner of the facility.
CONTRACTOR The company or consortium which is awarded the
main EPC contract of the project.
Independent Verification Party (IVP) The body or organisation appointed by the
COMPANY to carry out design verification and
quality assurance audit and/or inspection on behalf of
the COMPANY.
1.3 References
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003Revision : 1
Date : 20/09/08
Page : 4 of 18
2.0 INSTALLATION
2.1 General
2.1.1 The electrical installation shall be suitable for the environmental and design conditions given.
2.1.2 The electrical installation shall conform to good working practice of high quality and safety,and shall be neat and professional in accordance with good industry practice and
manufacturer’s recommendations.
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2.1.3 The electrical installation shall be suitable for the life of the facility and ease of maintenance
and testing throughout.
2.1.4 The electrical installation shall be such that it is not liable to damage due to being kicked or
climbed and does not form a tripping hazard.
2.1.5 The electrical installation shall be performed by skilled craftsmen under competent
supervision.
2.1.6 All electrical works shall be executed strictly in accordance with construction drawings and
specifications. Deviation from drawings and specification shall be permitted only with the
approval of COMPANY.
2.1.7 Tools and test equipment shall be maintained in good working condition throughout with
current calibration certificates.
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003Revision : 1
Date : 20/09/08
Page : 5 of 18
switchgear, etc. shall be protected in accordance with instructions from COMPANY and
manufacturers recommendations.
2.2 3 Space heaters and anti-condensation heaters mounted inside equipment shall be connected
and powered immediately upon final positioning or during long storage periods. Danger
notices shall be posted to indicate live equipment.
2.2.4 All equipment installed at outdoor locations and unfinished buildings shall be adequately
protected against ingress penetration. Covers which are temporarily removed for
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construction purposes shall be replaced when work is suspended. All open entries shall be
effectively sealed at all times against ingress of water and dust.
2.3 Hazardous Area Certification
2.3.1 These are shown on the Area Classification Drawings. All equipment to be installed within
hazardous areas must be suitable for such areas.
2.3.2 The installation of ‘Ex’ equipment shall be in accordance the equipment certificate of
conformity and the manufacturers instructions.
2.3.3 Site drilling of holes in certified Ex ‘d’ equipment is not allowed. Site drilling of holes in Ex
‘e’ and Ex ‘n’ equipment is subjected to manufacturers recommendation and COMPANY
approval.
2.4 Suppor ting Steel
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003Revision : 1
Date : 20/09/08
Page : 6 of 18
Painting/Coating of Offshore Facilities.
2.4.3 Any welding shall be done in accordance with the specification on welding, AWS D1.1
Structural Steel Welding Code.
2.4.4 All fixing bolts, nuts and accessories shall be 316L stainless steel or non-corrosive material.
2.5 Equipment Identification
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2.5.1 All electrical equipment shall be clearly identified by tag and/or service labels in accordance
with the drawings.
2.5.2 The labels shall be securely attached and must be visible after the equipment have been
finally located.
2.5.3 For removable items, such as relays, labels shall be installed on the mounting base and not on
the item itself.
2.5.4 On certified type equipment, the labels shall be tag number only fixed on the equipment
using an epoxy type adhesive, with tag and service labels affixed adjacent to the equipment.
2.5.5 All labels installed outdoor shall be corrosion resistant 316L SS or traffolyte with 316L
stainless steel screws. Dymotape labels shall not be used.
2.6 Energizing of Electrical Equipment
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No
: CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 7 of 18
2.7.1 Temporary power supplies shall be provided during onshore construction and offshore hook-
up and commissioning.
2.7.2 Details of temporary power supply system shall be submitted to the COMPANY for approval
prior to installation.
2.7.3 Power distribution throughout construction sites may only be energized after acceptance by
the COMPANY.
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2.8 Electrical Equipment
2.8.1 Electrical equipment shall be installed in accordance with the installation instructions and
supporting drawings provided by the respective manufacturers.
2.8.2 Manufacturer’s supports drawings, together with weights and loading data for all electrical
equipment shall be checked against the design of the relevant buildings and equipment layout
before installation.
2.8.3 Any equipment modifications required during installation shall be approved by the
COMPANY prior to implementation. All modifications shall be recorded and the
information incorporated in the ‘as-built’ drawings.
2.8.4 Electrical equipment shall be located so as to minimize the risk of damage due to vibration.
If such locations cannot be avoided, the use of anti-vibration mountings shall be considered.
2.8.5 Electrical equipment shall be so selected and located that it is unaffected by water, (including
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 8 of 18
2.8.7 Layout of Electrical Switchgear and MCC rooms shall permit practical installation of new
panel or additional sections of Switchgear or MCCs.
2.8.8 Transformers
Each transformer enclosure shall have a minimum of 1m clear space all round.
Transformers shall be positioned and oriented in such a way as to minimize cable crossings.
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Transformers shall be located such that they can be practically removed for major
maintenance.
2.8.9 Switchgear and MCCs
Switchgear and MCCs should only be installed when the switchgear and building works are
complete, so as to minimize the ingress of dust and dirt during and after erection.
Temporary air-conditioning shall be provided for the switchgear and MCC rooms before
erection commence.
Switchgear and MCCs supports shall be in accordance with manufacturer’s drawings and
shall be level to within the Manufacturer’s specified tolerances.
The floors of switchgear and MCCs rooms shall be smooth and level to permit the handling
of equipment on rollers regardless of whether cranage is provided.
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 9 of 18
All withdrawable switching devices shall be checked for free movement and correct
alignment.
2.8.10 Electric Motors
Whilst in outdoor storage before commissioning, motors shall be provided with initial and
thereafter periodic preservation procedures in accordance with manufacturer’s instructions.
As a minimum these shall include proper sealing of motor shaft and cable entries, and for HV
motors, the energisation of the anti-condensation heaters.
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The location of the remote control unit (RCU) and/or safety switch should be on the opposite
side of the motor to the main terminal box.
Where required, shim plates shall be of non-magnetic material.
2.8.11 The procedures for the installation of busducts require COMPANY approval.
2.9 Cabling
2.9.1 General
Reservation of appropriate routings and adequate space for cable installations shall be made
in coordination with other engineering disciplines concerned. A dimensional shop drawing
of cable routing plan shall be made before installation commences.
Cable ends of all types of cables shall be suitably sealed to avoid ingress of water during
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 10 of 18
HV Multicore 12D
Single core cables pertaining to three phase circuit shall be laid together and separated from
multi-core cables. They shall be laid in trefoil formation rather than laid flat except in the
case of short cable runs.
Instrument, telecommunication and computer/data cables shall be laid on trays/ladders
separated from those used for HV and/or LV cables.
The armour of cables shall be solidly bonded at both ends
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The armour of cables shall be solidly bonded at both ends.
2.9.2 Cable tray/ladders and supports
Cable tray/ladders including accessories, bends, risers, droppers, reducers, etc. shall be
supplied from one manufacturer.
Shop-drawings for cable routes shall be prepared in conjunction with piping and equipment
layouts to ensure that cables will avoid exposure to excessive heat, chemical, spillage,
mechanical damage, etc.
Stainless steel grade 316L cable tray/ladder and unistrut shall be used offshore.
All cable tray/ladder supports and all cabling support materials shall be corrosion resistant to
suit offshore environment, and painted/coated in accordance with document No.
CKG-ME-ES-0004 - The Painting/Coating of Offshore Facilities.
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ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 12 of 18
2.9.3 Cable Installation
Cables shall be laid on racks, ladders or trays in accordance with the design and shop
drawings. Any deviation from the drawings shall be approved by the COMPANY.
Cables shall be supported by cable racks, trays or cable ladders all the way up to their
termination.
Cable penetrating through decks shall be protected from damage due to being kicked by the
application of heavy duty kick plates
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application of heavy duty kick plates.
Cables entering equipment which may require to be replaced or removed for maintenance at
any time shall have its cable looped prior to entry.
Cables entry to equipment shall be from the bottom or side. Top cable entry is not permitted.
Cable splicing requires the approval of COMPANY.
Cables or cable supports shall not be fixed directly or indirectly to plant, equipment or piping
which may require removal or replacement.
Cables shall be terminated, glanded and tested shortly after installation. Uncompleted cable
installation shall be properly coiled, identified, supported and capped off to prevent
contamination.
The bending radius of cables shall not be less than that specified by the cable manufacturer
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 13 of 18
Cables shall be properly identified per service grade and segregated into groups in
accordance with the drawings.
Cables shall be installed with the use of pulleys, winches, drums and cable rollers. The
maximum pulling tensions stated by the manufacturer shall not be exceeded.
Cable installed inside horizontal racks/trays/ladders shall be fastened by means of nylon
coated or PVC jacketed 316 stainless steel tie wraps every three (3) metres. For vertical runs
of cable on racks/ trays/ladders, nylon coated or PVC jacketed stainless steel tie wraps shall
be used to support the cables at one (1) metre spacing.
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pp ( ) p g
2.9.4 Cable Termination
All steel braided armoured cable entries into equipment shall be made by means of suitable
brass double compression cable glands. Barrier glands are required into Ex’d’ equipment
termination if the cable is not of the effectively filled type.
Certified plugs shall be used to blank off all unused entries in certified Ex ‘e’ and Ex ‘d’
equipment and similar certified adaptors shall be used to match metric glands to non-metric
equipment entries. Entries shall only be made in certified enclosures by the manufacturers.
In general, when lugs, wire pin, etc are used, they shall be of the compression type.
All wires shall be identified by means of ferrules of insulating material or by plastic code
markers. Marking shall be in accordance with the related design and manufacturer’s
drawings.
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ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 16 of 18
3.0 TESTING AND COMMISSIONING
3.1 General
3.1.1 All testing and commissioning activities shall be supervised by an authorised and competent
person approved by COMPANY.
3.1.2 A formal electrical safety codes and practices shall be prepared and approved by COMPANY
before any testing and commissioning works commence.
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3.1.3 All testing and commissioning activities shall be offered for witnessing by COMPANY or
IVP representative.
3.2 Procedures and Responsibilit ies
3.2.1 The procedures and responsibilities for the pre-commissioning and commissioning activities
shall be prepared by CONTRACTOR and approved by COMPANY/IVP at least three
months before any pre-commissioning activities commence.
3.2.2 The procedures and responsibilities for the pre-commissioning and commissioning shall
cover both onshore and offshore activities.
3.2.3 CONTRACTOR shall maximise the pre-commissioning and commissioning activities
onshore at the fabrication yard and minimise the pre-commissioning and commissioning
activities offshore.
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 17 of 18
3.3.1 All pre-commissioning and commissioning activities shall be documented in an IVP
approved ‘Check Sheet’.
3.3.2 The ‘Check Sheets’ to be prepared and used shall include but not be limited to the following:
- Basic inspection of electrical equipment (This check sheet shall be applicable for all
electrical equipment including generator, earthing, lighting, socket outlets, heaters, etc)
- Inspection and testing of electrical equipment room
- Inspection and testing of HV switchgear
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- Inspection and testing of LV switchgear
- Inspection and testing of LV MCCs
- Voltage transformer undervoltage test
- Undervoltage relay test
- Current transformer and ammeter test
- Protection relay test
- Differential protection relay test
- Inspection and testing of power transformer
- Inspection and testing of electric motor and RCU
- Inspection and testing of DC UPS
- Inspection and testing of AC UPS
- Inspection and testing of generators (including load acceptance/rejection dynamic tests)
- Inspection and testing of HV cables
- Inspection and testing of LV cables
- Inspection of cabling and support system
- Inspection and testing of trace heating installation
ELECTRICALINSTALLATION,TESTING AND
COMMISSIONING
Document No : CKG-EL-ES-0003
Revision : 1
Date : 20/09/08
Page : 18 of 18
3.4 Test Equipment and Tools
All the test equipment and tools require for pre-commissioning and commissioning shall be
calibrated and maintained in good order throughout.
3.5 Funct ional Tests
3.4.1 CONTRACTOR shall prepare the functional test procedures for all equipment for
COMPANY/IVP approval at least three months before any tests commence.
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3.4.2 Functional tests shall be carried out to demonstrate the correct operation of all equipment and
complete systems.
3.4.3 Special attention must be paid to equipment interfaces where there is a greater likelihood of
functional discrepancies.
3.4.4 Where complicated control and/or interlock systems are used, special case-by-case functional
check lists and system logic diagrams are needed to demonstrate compliance with the design
requirements.
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