revolution & auto brochure - productivity inc · description revolution revolution auto...
TRANSCRIPT
SPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONS
DESCRIPTIONDESCRIPTION REVOLUTION REVOLUTION AUTO
Ultra-Precision Grinding unitUltra-Precision Grinding unit PP-8000 or TT-5000 PP-8000 or TT-5000
Maximum Grind Length (application specific)Maximum Grind Length (application specific) 8” (200 mm) 6” (150 mm)*
Maximum Grind DiameterMaximum Grind Diameter 3” (75 mm) 1” (25 mm)
Minimum Grind DiameterMinimum Grind Diameter Tooling Dependent Tooling Dependent
Maximum Travel X AxisY AxisZ Axis
16” (400 mm)9” (225 mm)
8.6” (218 mm)
16” (400 mm)9” (225 mm)
8.6” (218 mm)
Wheel DiameterWheel Diameter 8” (200 mm) Max 8” (200 mm) Max
Standard Spindle HPStandard Spindle HP 3 HP 3 HP
Spindle RPM (Programmable Through Software)Spindle RPM (Programmable Through Software) 5,000 RPM Max. 5,000 RPM Max.
Maximum Velocity Y AxisZ Axis
50” (1250 mm) / Min.50” (1200 mm) / Min.
50” (1250 mm) / Min.50” (1200 mm) / Min.
Coolant Flow CapacityCoolant Flow Capacity 45 LPM 45 LPM
Input IncrementInput Increment ±.000010” (0.0001 mm) ±.000010” (0.0001 mm)
Minimum AccuracyMinimum Accuracy ±.00005”” (0.0013 mm) ±.00005”” (0.0013 mm)
Minimum RepeatabilityMinimum Repeatability ±.000025” (0.0006 mm) ±.000025” (0.0006 mm)
Shipping WeightShipping Weight 5500 LBS. 5800 LBS.
Power RequirementsPower Requirements 200-480V 50/60Hz 200-480V 50/60Hz
Shipping SizeShipping Size 105” x 73” x 96”H266cm x 185cm x 246cm
105” x 73” x 96”H266cm x 185cm x 246cm
All photographs may include non-standard or optional features. For specific needs, please contact your local Tru Tech Systems distributor, or Tru Tech Systems, direct.
TRU TECH SYSTEMS, INC.Toll Free: (877) TRU-TECH ● Phone: 586 469-2700 ● Fax: 586 469-1344
P.O. Box 46965 ● Mt. Clemens, MI 48046 ● U.S.A.● www.trutechsystems.com
* Longer lengths possible with optional staging
Revolution Revolution AUTO
CoolantIn / Out
ElectricalAccess
0.5 M min.(1’- 7”)
1.0 M min.(3’-3”)
1.8 M(6’ - 0”)
2.2 M(7’ - 2”)
0.5 M(1’- 7”)
SuggestedPanel
Access
CoolantIn / Out
ElectricalAccess
0.5 M min.(1’- 7”)
1.0 M min.(3’-3”)
1.8 M(6’ - 0”)
2.2 M(7’ - 2”)
0.8 M(2’- 6”)
Pallet Access
Floor Layouts
Solid State storage systems, surge suppression, an battery-backup ensure your work is safe. Optional in-process audio gaging, wheel-dressing/sensing, 1-micron filtering, and precision coolant temperature control make sub-micron level accuracy more achievable than ever.
START WITH A SOLID PLATFORMThe Revolution's 2 ton accu-formed granite
base isolates vibration and dissipates resonant
frequencies, yeilding superior accuracy and
finish even with aggressive plunge rates.
PROGRAMMING MADE EASYIntuitive Pick-N-PlaceTM software makes
programming each part a quick, simple task.
Simply drag move icons into place, edit their
values and start grinding.
3-POINT PERIMETRIC WORK-HOLDINGThe Revolution’s 5” Precision Grinding Unit, featuring part concentricity within 1 micron, and eliminates shank run-out even when re-grinding.
Revolution AUTOAuto-loading Perimetric Profile Grinder
• 3mm to 25mm Capacity• Easy-Teach Automation
• High-Capacity 3 - Pallet System• Lights-out Operation
Designed with Ultra-precision grinding inmind, the Revolution AUTO integrates the legacy TRU TECH Systems grinding technology, along with reliable, high-value part automation to maximize the productivity and efficiency of your high-value part profile grinding operations.
PROTECT HIGH-VALUE PARTS & BLANKSSimulation tools allow you to virtually grind parts. Perimetric work-holding allows you to re-load and regrind parts without introducing shank run-out. Minimize scrap. Lower set-up times & costs. Increase efficiency & profit.
PRECISION 3-PALLET SYSTEMTRU TECH’s Revolution AUTO’s modular, high-capacity pallets coupled with a 3-pallet system, increase lights-out capacities by up to 250% over previous models of Autoloading systems.
MAXIMIZE FLEXIBILITY & EFFICIENCYThe Revolution AUTO’s Pallet load area is isolated from the grinding environment allowing full access during the grinding cycle. Robotic lock-outs ensure safe access at all time.
• Profiles with a Standard 1A1 Wheel • Profile Grind, Plunge Grind, Peel
Grind, In-Feed & Thru-Feed Grind!• Perimetric Work-Holding Eliminates
Shank Runout Without Indicating! • Intuitive Programming• Ultra-Precision Accuracy
• In-Process Dressing
RevolutionPerimetric Profile Grinder
• 3 Axis Fully Programmable
• Precision Ball Screws• Touch Screen Pendant
• 45 LPM Coolant Flow Reduces Wheel-Loading
REVOLUTION
AUTO
• Wide-Angle Door Access & Unique Rotated Design
• Excellent sight-lines & work height.
REVOLUTION
With TRU TECH Systems easy-to-use Pick-N-PlaceTM programming, and EZ- teach automation, the Revolution AUTO will increase your throughput and advance your technical grinding capabilities.
The system can accommodate parts from 3mm to 25mm in diameter, and up to 150mm in length. (Longer with optional staging capability. )
Available with probing, part-staging, automatic wheel dressing, oil filtration to 1-micron, and precision chilling options.
• High-Density Accu-formed Granite base ensures superior accuracy & finish
START WITH A SOLID PLATFORMThe Revolution's 2 ton accu-formed granite
base isolates vibration and dissipates resonant
frequencies, yeilding superior accuracy and
finish even with aggressive plunge rates.
PROGRAMMING MADE EASYIntuitive Pick-N-PlaceTM software makes
programming each part a quick, simple task.
Simply drag move icons into place, edit their
values and start grinding.
3-POINT PERIMETRIC WORK-HOLDINGThe Revolution’s 5” Precision Grinding Unit, featuring part concentricity within 1 micron, and eliminates shank run-out even when re-grinding.
Revolution AUTOAuto-loading Perimetric Profile Grinder
• 3mm to 25mm Capacity• Easy-Teach Automation
• High-Capacity 3 - Pallet System• Lights-out Operation
Designed with Ultra-precision grinding inmind, the Revolution AUTO integrates the legacy TRU TECH Systems grinding technology, along with reliable, high-value part automation to maximize the productivity and efficiency of your high-value part profile grinding operations.
PROTECT HIGH-VALUE PARTS & BLANKSSimulation tools allow you to virtually grind parts. Perimetric work-holding allows you to re-load and regrind parts without introducing shank run-out. Minimize scrap. Lower set-up times & costs. Increase efficiency & profit.
PRECISION 3-PALLET SYSTEMTRU TECH’s Revolution AUTO’s modular, high-capacity pallets coupled with a 3-pallet system, increase lights-out capacities by up to 250% over previous models of Autoloading systems.
MAXIMIZE FLEXIBILITY & EFFICIENCYThe Revolution AUTO’s Pallet load area is isolated from the grinding environment allowing full access during the grinding cycle. Robotic lock-outs ensure safe access at all time.
• Profiles with a Standard 1A1 Wheel • Profile Grind, Plunge Grind, Peel
Grind, In-Feed & Thru-Feed Grind!• Perimetric Work-Holding Eliminates
Shank Runout Without Indicating! • Intuitive Programming• Ultra-Precision Accuracy
• In-Process Dressing
RevolutionPerimetric Profile Grinder
• 3 Axis Fully Programmable
• Precision Ball Screws• Touch Screen Pendant
• 45 LPM Coolant Flow Reduces Wheel-Loading
REVOLUTION
AUTO
• Wide-Angle Door Access & Unique Rotated Design
• Excellent sight-lines & work height.
REVOLUTION
With TRU TECH Systems easy-to-use Pick-N-PlaceTM programming, and EZ- teach automation, the Revolution AUTO will increase your throughput and advance your technical grinding capabilities.
The system can accommodate parts from 3mm to 25mm in diameter, and up to 150mm in length. (Longer with optional staging capability. )
Available with probing, part-staging, automatic wheel dressing, oil filtration to 1-micron, and precision chilling options.
• High-Density Accu-formed Granite base ensures superior accuracy & finish
SPECIFICATIONSSPECIFICATIONSSPECIFICATIONSSPECIFICATIONS
DESCRIPTIONDESCRIPTION REVOLUTION REVOLUTION AUTO
Ultra-Precision Grinding unitUltra-Precision Grinding unit PP-8000 or TT-5000 PP-8000 or TT-5000
Maximum Grind Length (application specific)Maximum Grind Length (application specific) 8” (200 mm) 6” (150 mm)*
Maximum Grind DiameterMaximum Grind Diameter 3” (75 mm) 1” (25 mm)
Minimum Grind DiameterMinimum Grind Diameter Tooling Dependent Tooling Dependent
Maximum Travel X AxisY AxisZ Axis
16” (400 mm)9” (225 mm)
8.6” (218 mm)
16” (400 mm)9” (225 mm)
8.6” (218 mm)
Wheel DiameterWheel Diameter 8” (200 mm) Max 8” (200 mm) Max
Standard Spindle HPStandard Spindle HP 3 HP 3 HP
Spindle RPM (Programmable Through Software)Spindle RPM (Programmable Through Software) 5,000 RPM Max. 5,000 RPM Max.
Maximum Velocity Y AxisZ Axis
50” (1250 mm) / Min.50” (1200 mm) / Min.
50” (1250 mm) / Min.50” (1200 mm) / Min.
Coolant Flow CapacityCoolant Flow Capacity 45 LPM 45 LPM
Input IncrementInput Increment ±.000010” (0.0001 mm) ±.000010” (0.0001 mm)
Minimum AccuracyMinimum Accuracy ±.00005”” (0.0013 mm) ±.00005”” (0.0013 mm)
Minimum RepeatabilityMinimum Repeatability ±.000025” (0.0006 mm) ±.000025” (0.0006 mm)
Shipping WeightShipping Weight 5500 LBS. 5800 LBS.
Power RequirementsPower Requirements 200-480V 50/60Hz 200-480V 50/60Hz
Shipping SizeShipping Size 105” x 73” x 96”H266cm x 185cm x 246cm
105” x 73” x 96”H266cm x 185cm x 246cm
All photographs may include non-standard or optional features. For specific needs, please contact your local Tru Tech Systems distributor, or Tru Tech Systems, direct.
TRU TECH SYSTEMS, INC.Toll Free: (877) TRU-TECH ● Phone: 586 469-2700 ● Fax: 586 469-1344
P.O. Box 46965 ● Mt. Clemens, MI 48046 ● U.S.A.● www.trutechsystems.com
* Longer lengths possible with optional staging
Revolution Revolution AUTO
CoolantIn / Out
ElectricalAccess
0.5 M min.(1’- 7”)
1.0 M min.(3’-3”)
1.8 M(6’ - 0”)
2.2 M(7’ - 2”)
0.5 M(1’- 7”)
SuggestedPanel
Access
CoolantIn / Out
ElectricalAccess
0.5 M min.(1’- 7”)
1.0 M min.(3’-3”)
1.8 M(6’ - 0”)
2.2 M(7’ - 2”)
0.8 M(2’- 6”)
Pallet Access
Floor Layouts
Solid State storage systems, surge suppression, an battery-backup ensure your work is safe. Optional in-process audio gaging, wheel-dressing/sensing, 1-micron filtering, and precision coolant temperature control make sub-micron level accuracy more achievable than ever.