revitalize with experion lcn - industrial automation and ... · marjorie ochsner revitalize with...

REVITALIZE WITH EXPERION LCNMarjorie Ochsner

June 2017

© 2016 by Honeywell International Inc. All rights reserved.


Circa 20251

• Train and enable next generation of employees on latest technologies to solve new challenges instead of re-writing old.

Aging Workforce

• Leverage Experion and Advance Software technologies that are iiOT ready by Honeywell and address Cybersecurity.

Missed Profit Opportunities due to aging technology (Cost of doing nothing)

• Enable access to Opex or Capex options (Hardware Refresh, Assurance 360, Honeywell Evolution Services)

Economic Conditions

Cost to Maintain and Acquire Hardware

Risk of Change

Perfect Storm Experion LCN Solution

• Incrementally Modernize Infrastructure and

hardware

• Retain Existing Intellectual Property as

Foundation for Improvements and Growth

The Perfect Automation Solution For the Perfect Storm

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

Improve Instead Replace

Focus on Incremental Benefits

Lifespan: Indefinite

Type Amount

1. Replace IO $$$$$

2. Move IO Wires $$$$$

3. Replace Controllers $$$$$

4. Rewrite & Validate all Controls &

Apps$$$$$

5. New Console, Graphics, Software $$$$$

Migration $$$$$$$

6. Process Downtime $$$$$

7. Retrain & SOP Update $$$$$

Total $$$$$$$

Type Amount

1. Expand IO $

2. Move IO Wires 0

3. Upgrade & Expand Controllers $

4. Improve Controls & Apps $

5. Upgrade New Console & Graphics &

SW$

Improvement Hours $$

6. Process Downtime 0

7. Train Next Generation & SOP Update

$

Total Hours $$

Honeywell Confidential - © 2017 by Honeywell International Inc. All rights reserved.

Virtualization

•Engineering

Expansions and

Improvements

•Training

•Test


Operations Improvements


Prepare for Aging Workforce Challenges

Competency Management &

Certification

Portfolio of Redesigned

Experion TPS Courses

Focused

Seminars

• Asynchronous Courses

• Managed by Automation College

• On Site

• Classroom

• Remote Virtual Instructor Led Training (coming soon)

• Experion LCN Overview

• HUG Workshops

• EHPM OPM Recorded Seminar (90 minutes)

• Demo Videos

• More to Come

https://www.honeywellprocess.com/library/training/training-aids/tps-0018tps-fundamentals-hpm-to-ehpm-on-process-migration Implementation.pdf


Continuous Innovation Journey

6

History Module

Network Interface ModuleHiway Gateway

Application Module

HPM

Logic Manager

Basic ControllerUniversal

Control

Network

Local Control Network


Introduction of Experion

7

History Module


Application Module

HPM

Logic Manager


Control

Network


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch

Fault Tolerant Ethernet

Experion

Station-TPS


Expansion with C300

8

History Module


Application Module

HPM

Logic Manager


Control

Network


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


Experion

Station-TPS

C300C300

Safety Manager

Control Firewall


EHPM Upgrade On Process

9

History Module

Hiway Gateway

Application Module

Logic Manager


Control

Network


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


Experion

Station-TPS

C300C300

Safety Manager

Control Firewall

EHPM

ENB


Hiway Migration

10

History ModuleApplication Module

EHPM

Logic Manager

Universal

Control

Network


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


Experion

Station-TPS

C300C300

Safety Manager

ENB

Control Firewall

EHB

C300 UHIO


Logic Manager Upgrade

11


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


Experion

Station-TPS

C300C300

Safety Manager

ENB

Control Firewall

EHB

C300 UHIO

ELMM


Experion LCN Bridge Experion R501 TPN 688

12


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


Experion

Station-TPS

C300C300

Safety Manager

ENIM

Control Firewall

EHB

C300 UHIO

ELMM

Experion LCN Bridge


Experion R501 TPN 688 Physical

13


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


C300C300

Safety Manager

Control Firewall

EHB

C300 UHIO

ELMM

Experion LCN Bridge

Experion

Station-TPS

ENIM


Experion R501 TPN 688

14


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


C300C300

Safety Manager

Control Firewall

EHB

C300 UHIO

ELMM

Experion LCN Bridge

Experion

Station-TPS

ENIM

• Virtual History Module

• Virtual ESVT, EST, EAPP,

ACET

• Physical ENIM and AM


Physical Appliances

15


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


C300C300

Safety Manager

Control Firewall

EHB

C300 UHIO

ELMM

Experion LCN Bridge

Experion

Station-TPS

ENIM


Virtual Appliances

16


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


C300C300

Safety Manager

Control Firewall

EHB

C300 UHIO

ELMM

Experion LCN Bridge

Experion

Station-TPS

ENIM


Unified Experion Architecture

17


EHPM


ACE-T

E-APP

Experion

Server-TPS

Level 2 Switch


C300C300

Safety Manager

Control Firewall

EHB

C300 UHIO

ELMM

Experion

Station-TPS

ENIM


Experion LCN Components

18

Availability Physical Virtual

Experion R501

TPN 688Post Windows

Universal

Embedded

Appliance

Windows Linux

ELCN Bridge N/A N/A

HM (History Module)

EST (Experion Station TPS)

ESVT (Experion Server TPS)

ACET (Application Control

Environment TPS)

EAPP (Experion Application

Processing Platform)

AM (Application Module) Physical Virtual

ENIM (Enhanced Network

Interface Module)Physical Virtual

EHB (Experion Hiway Bridge)

EPLCG (Enhanced PLC

Gateway)

NG (Network Gateway)


ELCN - New Experion LCN Hardware

• Universal Embedded Appliance (UEA)

- Experion LCN Bridge

- Physical Experion LCN Appliance Nodes

- TCMI

• Quarter of Classic LCN Node Size

• Mount in LCN or Dell Cabinet

• Optimizes Inventory

• Ships with Base Image

- Personality Loaded

• Termination assembly allows processor

replacement without power or cable

disconnect


Universal Embedded Appliance

• Redundancy Capable.

• Device index set from front panel;

• Requires ESV-T to get IP address from BootP

server

• Flash image from Firmware Manager

- ELCN Bridge, TCMI

- Appliance (AM, ENIM, EHB, PLCG and NG)

• Configure Platform Block from Control Builder


Bridge Detail Display

21


Control Builder Bridge

22



Start Now!

Clear Plan for Completeness and Performance

All TDC/TPS Users

• Establish Value Drivers

• Discuss Improvement Opportunities

• 2025 Coax Phase Out

Clear Knowledge of Existing System

• Engage Honeywell team

• Topology

• Identify Performance Issues

• Prerequisite Changes

Draw High Level Migration Plan

• Establish Infrastructure –Virtual or Physical or mix

• Choose Controller Level Migration Path

• Choose Path for Level 2 TPS Nodes


Example Legacy System24

NG HM AM APP EPCLG

LCNE NI

M

HG

PIU

DHP

LCNE LCNE

AM US HM CLM

NIM

SMM

LCNE

UCNE

IOLE

IOLE

PM IO

UCNE

SMM

HPM

LCNE

US

NIM

SMM

HPM

NIM

SMM

HPM

LCNE

CLM US EPCLG

MAIN CONTROL CENTER

SATELLITE CONTROL CENTER REMOTE INSTUMENT ENCLOSURE (RIE) (RIE) (RIE)

HPM

HPM

CB

US


Start now! Add infrastructure25

NG HM US AM APP EPCLG

LCNE NI

M

PIU

LCNE LCNE

AM US HM CLM

NIM

SMM

LCNE

IOLE

IOLE

PM IO

UCNE

SMM

HPM

LCNE

US

NIM

SMM

HPM

NIM

SMM

HPM

LCNE

CLM US EPCLG

(RIE) (RIE)

HPM

HPM

CB

DHP

IE

3000

IE

3000

IE

3000

MAIN CONTROL CENTER

SATELLITE CONTROL CENTER

HG

ELCN

BridgeFlex

StationESVT

UCNE

REMOTE INSTUMENT ENCLOSURE (RIE)


Controller Migration26


LCNE

ENIM

C300

LCNE LCNE

AM US HM CLM

ENIM

TCM

I

LCNE

IOLE

IOLE

PM IO

LCNE

US

TCM

I

EHPMEHPM

LCNE

CLM US EPCLG

(RIE) (RIE)

EHPMEHPM

C30

0

C30

0


MAIN CONTROL CENTER

C30

0

EHB

IE

3000

IE

3000IE

3000

ENIMENIM

TCM

I

EHPM

UCNE

TCM

I


ELCN

BridgeFlex

StationESVT


Level 2 Migration27


LCNE

LCNE

AM US HM CLM

TCM

I

LCNE

UCNE

IOLE

IOLE

PM IO

LCNE

ENIM

TCM

I

EHPM

LCNE

CLM US EPCLG

(RIE) (RIE)

EHPM

MAIN CONTROL CENTER


IE

3000IE

3000

EST

IE

3000

ENIM

TCM

I

EHPM


TCM

I

EHPM

ENIM

ELCN

BridgeFlex

StationESVT

ENIM

EHPM

EHB

C300

C30

0

C30

0

LCNE


Migrated System after Removal of Classic LCN28

C300

AM EST HM ACE-T

IOLE

IOLE

PM IO

TCM

I

EHPM

ACE-T EST EPCLG

(RIE) (RIE)

C30

0

C30

0

MAIN CONTROL CENTER


IE

3000

IE

3000

ENIM

TCM

I

EHPM

ENIM

TCM

I

EHPM

IE

3000

ENIM

EHPM

EHB

Flex

StationESVT

ENIM

TCM

I

EHPM


EST

NG HM EST AM APP EPCLG


Migrations & Services at HUG

• Monday

- Spotlight: Live Migration: True On-process HPM to EHPM Migration

• Tuesday

- Roundtable: Value of a Multi-Year Migration Roadmap

- Incremental Modernization with EUCN Solutions

- Spotlight: Live Migration: Experion LCN

• Wednesday

- Spotlight: Live Migration: Experion LCN

- Spotlight: Live Migration: True On-process HPM to EHPM Migration

• Thursday & Friday

- Workshop: Evolving TPS to Experion with EHPM and ELCN

Honeywell Confidential and Proprietary


30

www.hwll.co/ELCN

http://www.hwll.co/ELCN

revitalize with experion lcn - industrial automation and ... · marjorie ochsner revitalize with...

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