Revision Quiz

Round One

How Green are you?

How Green are you?

Name the 6Rs

Reuse

Reduce

Recycle

Repair

Rethink

Refuse

How Green are you?

This symbol is found on some

packaging. What does it mean?

Glass, please place

in recycling bin

How Green are you?

What 3 stages are essential

for recycling to take place?

Collect products

Separate into components

Sort into separate material groups

How Green are you?

What does this symbol mean?

Aluminium, can be

recycled

How Green are you?

Materials which break down

naturally are called what?

Biodegradable

How Green are you?

What do these two

products have in

common?

Both made from

recycled

components

How Green are you?

Disposable (single use)

Difficult to recycle

Excess packaging

Why are these products not

considered to be environmentally

friendly (green products)?

How Green are you?

These products have been designed

with planned obsolescence in mind.

What does this mean?

They have a limited

lifespan…designed

to be disposed of.

How Green are you?

This symbol is found on some

drinks cans. What does it mean?

Steel, can be recycled

How Green are you?

This symbol is found on some

drinks cans. What does it mean?

Steel, can be recycled

How Green are you?

When we are asked to consider the whole product life cycle, what does this mean?

Consider the impact

from extracting the

material through to

disposing of the

product when used

Round Two

What is the link?

What is the link?

Mahogany

Beech

Ash

Teak

Oak

Hardwoods

What is the link?

Corrugated

Duplex Foil backed

White

Paper/cardCartridge

What raw material is used to make paper? =

wood pulp (cellulose vegetable fibres)

What is the link?

Scots Pine

Parana PineRed Cedar

Yellow cedar

Spruce

Softwoods

What is the link?

Screws

Spark Plug

Nut& Bolt

Buttons

Nails

Zip Fastener

ResistorsStandard

Components

Electrical Plug

What is the link?

Foil Lined Duplex Board

Glass Reinforced Plastic

Concrete

Composites/Combined materials

MDFChipboard

With wood veneers or plastic

laminate surfaces

What is the link?

Blockboard

ChipboardPlywood

MDF

Hardboard

Manufactured Boards

Round Three

What’s the name?

What name is given to the designer who

created the design icon/classic - the

polypropylene chair in 1963?

What’s the name?

Robin DayProbably one of the most used chairs in the world. Still

manufactured today. Very popular – stackable chair in

schools, uni, canteens etc. Revolutionary design, with a one

piece seat and backrest, manufactured through injection

moulding. Required extensive research into ergonomics,

before the manufacturing process could begin. A trend setter

for cheap, quality, mass produced, stackable chairs. Millions

have been sold.

What’s the name?

What name is given to the collection

of human body measurements?

Anthropometrics

What’s the name?

What name is given to the printing

process which uses the idea that oil

and water do not mix?

Lithography

(or lithographic

printing)

What’s the name?

What name is given to the printing

process which uses a frame with a

fine nylon mesh stretched over it

which is covered with a stencil and

ink is spread over it with a squeegee

to print onto T Shirts and a variety of

other materials including wood and

plastic?

Screen Printing

What’s the name?

What name is given to the study of

how easy it is for people to use their

working environment?

Ergonomics

What’s the name?

What name is given to the most

efficient working space?

Working Triangle

What’s the name?

What name is given to the normal

range of human sizes we consider

when designing?

5th - 95th Percentile

What’s the name?

What name is given to products

which are not aimed at lots of

different people, e.g. vegetarian food,

perfume aimed at teenage girls?

Exclusive

What’s the name?

What name is given to products

which are suitable for lots of different

people including those that are

disabled?

Inclusive

What’s the name?

What name is given to the process

for cutting out card packaging nets?

Die-cutting

PlywoodFoam layer

Card to be cut

Blade

What’s the name?

What name is given to an accurate

detailed model showing how a design

will look and, sometimes, how it will

work?

Prototype

S o n y

900

920

910

On/Off

What’s the name?

What name is given to this symbol?

CCopyright (means don’t

copy this, it’s mine) – usually has

the name and date alongside

What’s the name?

What name is given to a

manufacturing aid for holding the

object you are working and guiding

the tool?

Jig

What’s the name?

What is the term for turning raw

materials into useful stock sizes

called?

Primary processing

What’s the name?

What name is given to this symbol?

British Standards Institute

(BSI) “Kitemark”

S

What’s the name?

What name is given to reviewing

potential hazards during manufacturing

or when the product is in use?

Risk Assessment

What’s the name?

What name is given to the overall

approach that ensures that products

are made to a consistently high

standard?

Quality Assurance

This could include quality control checks of

materials, equipment, products, surveys/

customer feedback, staff training, ensuring

standards are met e.g. BS Kitemark, BS EN ISO

9000 and the CE mark.

What’s the name?

What name is given to the process

which manufacturers use to ensure

that their products are always getting

better.

Continuous Improvement

• Quality circles – feedback from workers, client and customers

• New technology

• Legislation

• Improvements to production methods

• Fashion

• Environmental impact

• Product maintenance

• Product durability or obsolescence

• Costs

(This approach is called Total Quality Management (TQM)

Companies that work to BS EN ISO 9000 can demonstrate production control and product

quality to their customers, e.g. companies such as Rolls-Royce involve employees at every

level in the process of continuous improvement.

What’s the list?

Give a list of issues that would be taken

into account when continually improving

products?

What’s the name?

When manufacturing, what name is given to the acceptable range of difference from standard, e.g. each part can be up to 2mm bigger or smaller than the given measurement?

(Sometimes measured in plus/minus)

Tolerance

Round Four

All wrapped up

All wrapped up

• Protect

• Inform

• Contain

The purpose of packaging can be

broken down into six areas. Which

are missing?

Transport

Preserve

Display

All wrapped up

Give two reasons why corrugated

card might be used for pizza

packaging?

Cheap, rigid,

good insulator,

easy to print on,

recyclable…

All wrapped up

What name is given to the flat shapes

which make up cartons?

Nets

All wrapped up

What material is used for making this

plastic bottle?

PET

(Polyethylene Terepthalate)

All wrapped up

What does this symbol mean?

Average quantity must

be accurate but the

weight of each pack

might vary slightly.

All wrapped up

What are the 4 process colours used

in lithographic printing?

Yellow,

Magenta,

Cyan,

Black

All wrapped up

What is the white material called which is used as part of this packaging?

Expanded

Polystyrene

All wrapped up

What is the material used in these

packaging trays?

Aluminium Foil

All wrapped up

Why is glass used for packaging

perfume?

Resistant to chemicals

Looks good

Economical…

What is the material used for these

carrier bags?

All wrapped up

Low density

polythene

All wrapped up

What is the clear material used for this blister pack?

PVC (Polyvinyl Chloride)

or

PET (Polyethylene

Terepthalate)

Round Five

Using ICT

Using ICT

What does CAD/CAM stand for?

Computer Aided Design

Computer Aided Manufacture

Using ICT

What does CNC mean?

Computer Numerical Control

(controlling machinery using numerical data in

CAD software)

Using ICT

Give three benefits of using CAD/CAM

• Precision

• Identical copies for batch or mass

production

• Easier data storage and retrieval

• Quick changes/set-ups

• Reduced labour costs

• Full automation capability

• Designs can be emailed to another

country/town and manufactured there

instantly

Using ICT

Give three disadvantages of using CAD/CAM

• Expensive start-up costs – machinery

and training required

• Skilled staff required/specialist training

required

• Data can become corrupted

• Security of data

Using ICT

CAD/CAM easily allows you to design in

one country and manufacture in another.

What is this process called?

Remote Manufacturing

Using ICT

What does CIM stand for?

Computer Integrated Manufacture

(all the computer functions are integrated together in a fully

automated system)

Using ICT

All aspects of manufacturing can be

completely controlled by computer data

and run by a minimum number of people.

What is this called?

Automation

Using ICT

3D prototypes can be built up layer by

layer, direct from the computer. What is

this process called?

Rapid

Prototyping

e.g. 3D Printing

Using ICT

Face to face communication is possible across the globe. What is this technology called?

Video

Conferencing

Round Six

Material sources

Material sources

What group of materials are sold in this form?

Planed side and edge (PSE)

Rough sawn

2440mm x 1220mm sheet

Mouldings

Planks

Timber

Material sources

What group of materials are sold in this form?

A sizes (A5, A4, A3, A2, A1, A0)

Thickness (microns)

Grammes per metre squared

(GMS) (over 200 grammes per

metre squared = board)

Colour

Roll

Paper/Card

Material sources

What group of materials are sold in this form?

Section (tube, bar, angle, rod etc.)

Sheet Thickness (mm)

PowderGranules

Foam

Plastics

Round Seven

Volume production

Volume production

What process has been used to

manufacture the blister pack?

Vacuum forming

Volume production

What process has been used to

manufacture the plastic bottles?

Blow moulding

Volume production

There are six types of secondary processing

• Casting & moulding

• Wastage (or separation)

• Conditioning

• Assembling

• Finishing

• What is missing?

Forming

Volume production

What scale of production would have been used to manufacture these bread products?

Batch

Production

Volume production

What scale of production would

have been used to manufacture

this drink?

Continuous

Production

Volume production

What scale of production would

have been used to manufacture

this motorcycle?

One-off

Production (also called jobbing or custom

production)

Volume production

What scale of production would

have been used to manufacture

this car?

Mass

Production (sometimes called flow

production)

Volume production

What do the initials JIT stand for?

Just in Time

Volume production

What is the most common

method of destroying bacteria in

food products?

Heating (above 121 degrees

centigrade)

Volume production

What process has been used to

manufacture these metal

components?

Sand Casting

Volume production

What process has been used to

manufacture these plastic

components?

Injection Moulding

Volume production

What process is shown below?

Forging

Volume production

What is this manufacturing tool

called?

Die cutting tool (also called a press knife or

cutting forme)

Volume production

What process has been used to manufacture these large plastic products?

Rotational

Moulding

Volume production

What process has been used to

manufacture these socks?

Knitting

Round Eight

Maintenance Issues

Maintenance Issues

Macintosh IIfx

Disk clean

Virus Scan

Clean inside mouse

Defragmentation

Back-up data

Wipe monitor and casing

Maintenance Issues

Tyre pressure checks

Brake wear/adjustment

Oil chain/adjust

Adjust and oil bearings

Tyre wear/replacement

Replace batteries in lights

Gear change oil/adjust

Maintenance Issues

Check/replace wheels

Replace gripper strip

Oil bearings

Replace steering rubbers

Maintenance Issues

Wash/cleanReplace laces

Remove stones from gripDeodorise

Replace inner sole

Maintenance Issues

Recharge battery

Delete messages

Clean/replace cover

Update phone numbers

Round Nine

Odd one out

Odd one out

Scissors

Craft KnifeTinsnips

Pillar Drill

Sander

Sander – the rest cut

with a slicing action

Odd one out

Mortice & Tenon

Nut & Bolt KD Fitting Sewing

VelcroGlazing

Glazing, the rest are

methods of assembly

Odd one out

Router

Milling Machine

3D Printer

Lathe

3D printer – the rest

remove materials

Odd one out

Corrugated Card

Wool

Cooking Foil

Aluminium

Beech

Aluminium – the others are

all renewable materials

Round Ten

Name the designer

Name the designer

James Dyson

Name the designer

Robin Day

Name the designer

Michael Graves

Name the designer

Verner Panton

Name the designer

Philippe Starck

Name the designer

Gerrit Rievtveld