revata - oilfield equipment
TRANSCRIPT
Oilfield Equipment & Spares
Downhole V-Packings
Hammer Union Seals
Packer Elements
Pipe Protection End Caps
Clamp-On Casing Protectors
Cementing Plugs
Product Index
PAGE 1
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 8
PAGE 10
PAGE 11
V-Packings For Downhole Tools
Hammer Union Lip Seals & O-Rings
Packer Elements
Pipe Protection End Caps
Clamp-On Casing Protectors
Cementing Plugs
Cast Steel Lifting Bails
Drill Pipe Casing Protectors
1
V-Packings For Downhole Tools
Revata Engineering manufactures multiple-lip (Chevron) Seals or Vee Packings that consist of a group of endless rings and are usually used for sealing rods, pistons, plungers in hydraulic cylinders and hydraulic presses. V-Packings are used for low or high pressure applications with Single or Double acting cylinder. V-Packings are also used in various Oilfield Downhole equipment such as various Valves etc. V-Packings are extremely suitable for usage in medium to heavy duty applications. Vee Packings accept low and high pressure while operating in the most extreme conditions and also if there exists any misalignment between the sealing gaps. The hinge-line action of V-Packings that enables immediate reaction even to minor pressure changes is very distinctive and exclusive to a V-Packing design. Each individual lip of a V-Packing set reacts independently to pressure thus effecting a seal automatically. In case of multiple lip configurations, pressure is automatically distributed thus effecting a seal along the shaft. V-Packings also permit automatic reaction to shocks from high pressure and overloads. The V-Packing is a combination of Base Seal, the V-Ring at the center and the Pressure ring. The V-Ring is the main seal that can retain high and low pressures while the base seal supports the center ring from getting extruded during high pressure applications. The Pressure Ring helps in retaining the V Packing profile and distributing pressure equally. We stock a wide range of V Packing along with their Male and Female Adapters to suit various customer requirements.
2
Some of the standard materials in which V-Packings are available are:
Graphite, Moly, Glass filled PTFE V-Packing
Filled PTFE (Filled with Glass, Graphite, Carbon, Moly etc) V-Packing
Homogeneous NBR 90 Shore A V-Packing
NBR Vee-Packings with Fabric reinforcement V-Packing.
Viton V-Packing.
Aflas V-Packing. The right material for the V-Packings is selected based on various factors some of which are:
Operating Pressure
Operating Temperature
Tpe of Gases or Fluids within operating medium etc.
Normally Fabric V-Packings are used for High Pressure applications while Homogeneous V-Packings are used for Low Pressure applications. Installation:
A properly installed V-Packing set will usually provide better results compared to other lip-type seals. Each set contains a number of V-Rings based upon the pressure plus male and female adapters.
The V-Rings in each set are referred to as Pressure Rings.
Properly installed V-Packings will generally outperform other lip-type seals. They are always installed in sets. Each set contains a number of V-Rings (based upon the pressure) plus male and female adapters. The V-Rings in each set are referred to as pressure rings. We manufacture V-Packings in standard sizes and also as per your specific requirements.
3
A hammer union comprises of a thread end, a nut end and a hammer nut which, when cinched up,
compresses a composite seal assembly thereby preventing leakage.
The seal assembly comprises a metal insert of a size to pass into the seal groove of conventional
hammer unions and a small seal acting between the insert, the thread end and the nut end.
The small seal is conveniently an O-ring or a Hammer Union Seal (Lip Seal) and is of a size that is
compressed when the seal assembly is inserted into the thread end of the hammer union, thereby
preventing the seal assembly from falling out of the threaded end when it is inverted.
Some profiles such as Fig 2202, Fig 1004, Fig 1502, Fig 2002, Fig 602, Fig 1002 etc require a Hammer
Union Lip Seal or an 'O'Ring depending on the Size of the Hammer Union.
Revata Engineering manufactures Hammer Union Seals (Lip Seals) for Standard Service in Nitrile and
Fluoroelastomer for Sour Gas Service. The manufacturing process is closely monitored so as to
guarantee the correct hardness and composition. Seals from each batch are pressure tested to ensure
they meet the desired performance levels.
Revata Engineering also manufactures special Hammer Union Seals (Lip Seals) for high pressure
applications. These are available in a combination of Nitrile plus Brass anti-extrusion ring for Standard
Service or FKM plus Stainless Steel anti-extrusion ring for Sour Gas Service.
Our Seals are compatible with most OEM Hammer Union OEM’s such as Guiberson, Anson, Weco,
Kemper Valves etc. Please contact us for more information on our Hammer Union Seals (Lip Seals).
4
Revata Engineering manufactures packer elements from special elastomer / rubber compounds using cutting edge
molding methods. The Packer Element compound must be able to withstand very hostile environments and produce
the required isolation in Oil wells. When Packer Elements are manufactured with the right materials and installed
properly, the tools should perform at its best. The Packer Elements manufactured by Revata Engineering often stay
in Oil Wells for long periods of service and after they are retrieved, they look as if they could still function for a few
more days.
Revata Engineering Packer Elements are proven to give the desired results when they are inserted on packers and
put into the most hostile well environments. With Revata Engineering Packer Elements, the operation of tools in the
Well becomes worry free.
Revata Engineering manufactures Packer Elements and other elastomeric components for most downhole tools such
as Packers, Bridge Plugs, Tubing Anchors etc. We manufacture Packer as per your specific requirements and
material specifications.
5
Revata Engineering manufactures a wide range of Pipe End for standard Steel Line Pipes that are used in various industries. These are manufactured in Low Density Polyethylene (LDPE). They are also used for many other applications such covering open tubing holes in various equipment during transportation or storage to avoid foreign objects entering the equipment and causing it to malfunction or get damaged.
WE MANUFACTURE END CAPS / PROTECTORS FROM SIZES STARTING FROM A FEW
MILIMETERS RIGHT UPTO 120" (ONE HUNDRED TWENTY INCHES).
End Protection Caps allows your manufactured products to arrive at their destination in the same condition that they left in.
End Protection Caps will save you the cost and time that will come from rejects and it is a way to have inexpensive insurance for your manufactured products.
End Protection Caps are to protect and cover the ends of pipe from being damage in storage, shipping, transit, and before installation. It keeps the inside pipe clean from dirt, debris, and animals.
The protectors can last for years because the plastic is UV resistant to sun and age. Caps can be closed or open end, custom designed, and fabricated to your specific needs.
Plastic see through lenses can be added on the cap to see inside the pipe. We can mount desiccant bags inside the cap to absorb moisture and reduce humidity.
MATERIAL SPECIFICATION: Material : VIRGIN LDPE / NEW LDPE (LOW DENSITY POLYETHYLENE) Elasticity at break : 650 % Tension at break : 20 Mpa Modulus of elasticity : 300 Mpa Material thickness : Between 2mm to 4.5mm ± 0.5 mm depending on the size of the End Cap. Application temperature: -30 / +60 °C UV-resistance: Suitable for medium term outdoor use: 1-3 years
6
Clamp-on Casing Protectors is available in both high quality Rubber and Polyurethane materials. They are bonded on special steel cage for the greater grip. The Clamp-on Casing Protectors have specially designed steel handles, which ensures quick gripping and removing from the casing threads. Features:
• Clamp-on Casing Protector eliminates abrasion on the threads of the casing pipe while transportation and guarantee total threaded ends protection against corrosion and stresses that may occur during handling.
• They have more holding power compared to Inflatable Casing Protectors. The steel cage is compressed onto the casing pipes by means of steel clamps, putting more force into the holder power of the protector.
• Due to their tough built, these protectors require minimum maintenance compared to the Inflatable Protectors.
• The Clamp-on Casing Protectors are available from 4 ½" to 22" casing sizes
7
Where harsh usage environment and weather conditions exist, the Polyurethane Clamp-On Casing Protectors are more long lasting compared to the Rubber Protectors.
Abrasion, Impact & Wear Resistant Polyurethane Clamp-On Casing Protector has better Abrasion, Impact & wear resistance compared to the Rubber Thread Protectors.
High Load-Bearing Capacity The Polyurethane Clamp-On Casing Protector has a greater load-bearing capacity.
Chemical Resistance & Corrosion Resistant Polyurethane Clamp-On Casing Protector offers better resistance to a wide range of chemicals, oils and greases.
High-Flex Polyurethane Clamp-On Casing Protector has a better operation life repeated flexing.
UV Resistance Polyurethane Clamp-On Casing Protector is more resistant to UV exposure compared to the Rubber protectors. We manufacture the Clamp-On Casing Protectors in the following sizes:
Part Number Sr. No. Clamp On Protector Size Rubber Polyurethane
1 4 1/2" RE-R-0412 RE-P-0412
2 5” RE-R-0500 RE-P-0500
3 5 1/2" RE-R-0512 RE-P-0512
4 6 5/8” RE-R-0658 RE-P-0658
5 7” RE-R-0700 RE-P-0700
6 7 5/8” RE-R-0758 RE-P-0758
7 9 5/8” RE-R-0958 RE-P-0958
8 10 3/4” RE-R-1034 RE-P-1034
9 13 3/8" RE-R-1338 RE-P-1338
10 16" RE-R-1600 RE-P-1600
11 18 5/8” RE-R-1858 RE-P-1858
12 20” RE-R-2000 RE-P-2000
13 22” RE-R-2200 RE-P-2200 Other sizes can be made on special order.
8
Cementing Plugs:
Revata Engineering manufactures Cementing Plugs from high-performance special elastomers and core materials.
These Cementing Plugs are specially designed with a positive wiping action to ensure that the casing is clean.
Top Plugs:
The Bottom Cementing Plug is designed to exert continuous pressure on the casing wall. The core is made of special
materials such as Plastic, Aluminium or Phenolic depending on the application and well conditions. The tapered base
fits the cavity of the bottom plug initiating a positive seal. A solid rubber top plug is also available.
Bottom Plugs:
Like the Top Cementing Plug, the fins and tail section provide positive wiping action. Fins also serve as a seal while
cementing. The core of the bottom plug also made of special materials such as Plastic, Aluminium or Phenolic
depending on the application and well conditions. A rubber diaphragm at the top of the plug ruptures after the plug is
seated allowing cement to flow through.
9
Our Cementing Plugs:
Are available in sizes from 2-3/8“ upto 16”.
Are available in Pressure Rating from 3,500 PSI upto 8,000 PSI.
Are manufactured for a standard Burst pressure of 300 PSI and can be adjusted to suit customer requirements.
Are made of special elastomer blend that has a good temperature resistance of upto 250°C (482 °F).
The Cementing Plugs are available in a wide variety of sizes to suit your requirements. Special sizes are available
upon request.
Part No.
Top Plug Bottom Plug
Casing Size (Inches)
Casing Weight (Pounds)
Plug Length (Inches)
Plug O.D. (Inches)
T2380 B2380 2-3/8" * 4.0/5.0 4-1/2" 2-1/8"
T2780 B2780 2-7/8" * 5.9/6.5 5 2-1/2"
T3120 B3120 3-1/2" * 7.7/11.2 6 3-11/16"
T4000 B4000 4" * 9.0/11.0 6 3-11/16"
T4120 B4120 4-1/2" 9.5/13.5 7-1/2" 4-3/16"
T5000 B5000 5" 11.5/21 8-1/2" 4-13/16"
T5120 B5120 5-1/2" 13/23 8-5/8" 5-5/16"
T6580 B6580 6-5/8" 17/32 9-1/4" 6-1/8"
T7000 B7000 7 17/38 9-1/2" 6-5/8"
T7580 B7580 7-5/8" 20/39 10 7-3/16"
T8580 B8580 8-5/8" 24/49 10-12" 8-1/8"
T9580 B9580 9-5/8" 29/54 11 9-1/16"
T1034 B1034 10-3/4" 32/56 12 10-7/32"
T1134 B1134 11-3/4" 38/61 12 11-3/16"
T1234 B1234 12-3/4" 53 13-1/4" 12-1/4"
T1336 B1336 13-3/6" 48/84 15 13
T1600 B1600 16" 55/84 19-1/2" 16-1/6" * Denotes Tubing Size
10
Revata Engineering’s Cast Steel Thread Protectors with lifting bails / Lift Nubbins offer the best thread
protection with excellent lifting capabilities to ensure safe handling of Tubular Products, Drill Collars, Drill
Pipes, Downhole Tooling’s etc during manufacturing, shipping and on the rigs.
The Cast Steel Thread Protectors with lifting bails / Lift Nubbins are manufactured from steel castings in
accordance with A.S.T.M.S. No. A27 Grade 60-30 and B.S. 3100 Grade A1. The heavy-duty bails are
suitable for picking up and laying down a drill collar with the catline.
The Threads and shoulders of the Cast Steel Thread Protectors with lifting bails / Lift Nubbins are
precision machined to the requirements set by the A.P.I. Standards.
Each Cast Steel Thread Protector with lifting bail / Lift Nubbin has been load tested and inspected prior to
sale. Due to the rough nature in which drill collars are handled, Revata Engineering recommends that the
end users carry out frequent inspection to ensure that the bail is not cracked, threads are not damaged
and that proper fitting to the connection is possible.
Note: Cast Steel Thread Protectors with lifting bail / Lift Nubbins should only be used to pick up or
lay down one drill collar at the same time.
11
SPLIT-FLUTED DRILL PIPE / CASING PROTECTOR:
The space available between the O.D. of the Drill Pipe / Casing Protector and the interior diameter of the casing for the ‘Fluid Passage’ is of major consideration while selecting the outside diameter (O.D.) of the Drill Pipe protector. Revata Engineering’s Split-Fluted Drill Pipe / Casing Protectors offer more annulus space for ‘Fluid Passage’ and at the same time a greater level of protection of the tool joint and casing. Revata Engineering’s Split-Fluted Drill Pipe / Casing Protector allows the operator to use larger Drill Pipe / Casing Protector that would not be possible otherwise. As an example, it is possible to install a "Split-Fluted 4 1/2 ˝ x 7 1/4 ˝ Drill Pipe / Casing Protector on pipe inside 9 5/8 ˝ casing and be assured of more "fluid passage space than with a solid Drill Pipe protector measuring 6 3/4 ˝ O.D. Revata Engineering’s Split-Fluted Drill Pipe / Casing Protector thus offer more free circulation than the Solid / Smooth Drill Pipe / Casing Protector.
SPLIT-SMOOTH DRILL PIPE / CASING PROTECTOR:
Revata Engineering’s Split-Smooth Drill Pipe / Casing Protector offer the best wear performance with a low coefficient of friction and a ‘living’ hinge for easy opening and fast installation. Our Split-Smooth Drill Pipe / Casing Protector are best suited for applications where circulation is not a problem.
12
Our Drill Pipe Protectors manufactured by using high quality spring steel cage bonded with superior quality elastomer having horizontal internal grooves. This provides greater gripping power to the protectors while retaining its shape. Spiral fluted design allows streamlined flow of the drilling fluid causing least damage to the elastomeric portion. FEATURES:
Revata Engineering’s protector eliminates tool joint abrasions on the casing and stripping off in the well that can cause expensive shutdowns
Different grades of elastomer are being used to make the protectors resistance to temperature and chemical attacks oil absorption
More holding power. The steel cage is compressed onto the Drill Pipe by means of a clamping tool, putting more force into the holding power of the protector
Available in different sizes of Drill Pipes with stainless steel locking pins. WORKING CONDITIONS:
Revata Engineering’s Drill Pipe protectors are subjected to abrasion, impact, tension and high temperature upto 160°C.
They will be in contact with mud possessing max. of 10% Mineral Oil, Acids, Alkies like Oxalic Acid, Caustic Soda, Bentonite, Barites etc. We manufacture Drill Pipe / Casing ID Protectors in the following sizes: Custom sizes can be made on special order.
Sr. No. Drill Pipe Size
(ID of Protector) Inch Drill Hole Size
(OD of Protector) Inch
1. 3 1/2" 5”
2 4 1/2" 6 1/2"
3 5” 8”
4 5 7/8” 8”
Information at the click of a button :Information at the click of a button :
Know More About The Latest Product Developments
Download Latest Product Brochures
Chat With Our Customer Service Executive Online
Vee Packings Clamp-On Casing Protectors
Ring Joint Gaskets
Tube InsertsValve Stem Packing
Pipe End Caps
Engineering Plastics
Swab Cups
Gas Lift Valves
Packer Elements
Drill Pipe Protectors
Flange Protectors
Flange Spray Shields
Cementing Plugs
Hammer Union Seals
www. .comrevataengineering
REVATA ENGINEERING
W-20, S Block, M.I.D.C. Bhosari,Pune - 411026, India
Phone: +91-20-32533825Fax: +91-20-46767770
Email: [email protected]: www.revataengineering.com
Head Office:
REVATA ENGINEERING PTE LTD
14 Robinson Road Far East Finance Building #13-00Singapore 048545
Phone: (65) 6886-4335Fax: (65) 6384-4335
Email: [email protected]: www.revataengineering.com
Singapore Office: