rethink formwork technology - ratec gmbh

RETHINK FORMWORK TECHNOLOGY

RATEC is trendsetter in the development and production of magnetic formwork technology. Trust the specialists! For any formwork assignment we develop a suitable solu-tion for you. Due to RATEC‘s in-house magnet supply and complete production line we are able to tailor our form-work components to your individual requirements. Rely on our standard solutions that have proven their worth in tough practical testing. From the switchable magnet box up to complete formwork solutions for automated circula-tion plants, battery molds, room module molds and con-crete pumps - RATEC’s ideas have decisively shaped and infl uenced precast concrete production in the past 20 years.

Benefi t from our experience and fl exibility – Meet the better ideas!

Innovation and tradition are the basis for our performance

ADJUSTABLE FOR HEIGHTS, EXTENDABLE, VERSATILE, FLEXIBLE USAGE OF SHUTTERING SKINS

SUITABLE FOR ROBOT HANDLING RATEC/products

02|03 RETHINK FORMWORK TECHNOLOGY

UNIQUE AND ESPECIALLY PRACTICAL ACTIVATION MECHANISM OF THE MAGNET COMPONENTS

HIGHEST RANGE OF MAGNETIC TECHNOLOGY FOR INDIVIDUAL SOLUTIONS

LARGE TECHNICAL DEPARTMENT FOR CUSTOMIZED DESIGN AND CONSTRUCTION

DURABILITY AND HIGHEST FLEXIBILITY

100 % ECONOMIC EFFICIENCY FOR YOUR SUCCESS

COMPLETE IN-HOUSE PRODUCTION

The MTK Magnet-Fabrik Solingen is manufacturer and supplier of high quality products such as magnetic form-work systems, construction magnet systems and special solutions for the precast concrete industry, including indi-vidual solutions for industrial applications. The company’s client base encompasses the industries of mechanical engi-neering, plastics processing industry, pharmaceuticals and food industry as well as the automotive industry.

The partnership between RATEC and the MTK exists since 2002 and today it is an integral part of the company group.

In 2014 MTK manufactured and supplied 60,000 insertion magnets for the precast concrete industry – more than anyone else.

In recent years magnet technology has experienced wide ranging and pioneering innovation, to which MTK has signifi cantly contributed. With a great commitment to research and development, the company further develops their products continuously in terms of quality, durability and fl exibility. Furthermore, this progress is directly incor-porated in the magnetic formwork solutions of RATEC.

Magnets from the experts. Quality that lasts.

IN-HOUSE PRODUCTION ENSURES HIGH QUALITY AND FLEXIBILITY

For more than 40 years the name MTK Magnet-Fabrik Solingen has been asso-ciated with quality and customer satisfaction. Well-known companies have been using and applying MTK products and developments throughout that time.

With the SPB Standard PRO Magnetic Box RATEC offers you the basis for your personal rationalization ideas.


RATEC adapters are used for the quick fi xation of window and door recesses, wood shutterings, fi bre concrete upstands, inserts and other shuttering elements. The modular adapter system offers countless application possibilities. Special tailor-made adapters on the basis of your individual requirements can be matched perfectly to our standard magnets as well.

ADAPTERS The fastest way to fi x shuttering elements.

UNI-ADAPTER

Economic shutte-ring adapter for EURO-RTM stan-dard magnets

SPEEDY

With integrated magnet component

EURO RTM SPB

Standard PRO Magnetic Box

RATEC/products/magnets

RATEC / adapters

RATEC shuttering magnets offer an ideal range of app-lications perfectly suitable for all kinds of formwork construction, both for wood, steel or glass fi bre form-work skins. All RATEC precision magnets have extraor-dinarily high adhesive power in comparison to their weight. The proven RATEC Automatic System to acti-vate and deactivate the magnet allows unlimited op-tions at the push of a button. With the accordingly de-veloped adapter technology RATEC magnets present unlimited options for use, which can be adapted to your individual requirements at all times and ensure maximum fl exibility for future assigments.

SHUTTERING MAGNETS For higher effi ciency and quality in precast concrete production.


RATEC shuttering systems have been used in the precast concrete industry for years and have proven their outstanding qualities under tough practical testing. Through an ongoing development, we have developed a modular system which can be used fl exibly, rapidly, safely and effi ciently in every fi eld.

We pursue a long-term strategy of continuous innovation whereby our products are always economical, pragmatic and forward-thinking. For any individual task we develop practical solutions.

SHUTTERING SYSTEMS Flexible, fast, secure and effi cient. For manual or robot-handling systems.

SAS-TOWER

The modular extendable for solid elements

RT U60 PRO

The original for slabs and double wall production

SAS-MF

Greatest diversity for solid elements, usable for different shuttering skins

MHS

The most fl exible for solid elements, using plywood

TT PRO Slab shuttering

The fastest system for TT slabs

PSV + PSV²

Ideal for crosswise shuttering and window and door recesses

SAS

Greatest diversity for solid elements, in all forms (e.g. tongue, groove etc.), best suitability for robot handling

RATEC/products/shuttering systems

WE WILL BE PLEASED TO DEVELOP INDIVIDUAL FORMWORK AND PRODUCTION SOLUTIONS UPON YOUR REQUEST!

All RATEC products are developed and produced in Hockenheim and delivered to customers in over 70 countries worldwide.


TRAVERSES For an effi cient handling of shuttering systems.

RATEC / traverses

Besides various possibilities for robot use, we also offer several traverses for positioning, removal and handling of our shuttering systems. They are suitable both for shutterings in the centre of gravity, as well as outside.

RATEC traverses are perfectly adjusted to our shuttering systems through intelligent pick up mechanism and ensure a safe and easy handling in production.

RATECPlug traverse

RATEC Clamp traverse

RATEC Fork traverse

EFFICIENCY IS REFLEC-TED IN INTELLIGENT DETAIL SOLUTIONS


RATEC’s insert magnets and assembly parts for the fi xation of shut-tering elements or reinforcements have revolutionized the precast concrete industry and have proven themselves in practice. They present a cost effective solution that will increase the quality of your precast concrete elements. With our unique combination of rubber and integrated magnets almost any shape can be realised. The ad-hesive force of the integrated magnet guarantees accurate positio-ning during the whole concreting process.

INSERT MAGNETS AND ASSEMBLY PARTS

Make sure, your inserts are in the right place.

RATEC / inserts

Magnetic rubber and steel chamfers and plastic chamfer strips

Insert magnets and electrical box magnets

Quicky, the ultimate anchor socket

We are pleased to develop individual insert magnets according to your requirements.

Magnet systems for transport anchors


Headquarters Sales partners

At RATEC we combine and execute the outstanding ideas generated by the Reymann Group. In our inter-knitted environment we develop and optimise a wide range of customer related projects. We provide special attention to perfectionise the relationship between production proces-ses and the corresponding precast concrete plants to guarantee a production set up that will generate a smooth workfl ow for each individual client. By combining our skills, expertise and experience we are proud to offer successful solutions to very specifi c challenges that have

proven their place in the world marked with a variety of our system components.

This specifi c approach to custom adaptations combined with our variety of high quality standard products are tailored to satisfy the individual needs of our customers in an extremely economical and reliable manner.

Benefi t from our extensive experience and comprehensive advice.

We deliver our products in over 70 countries worldwide.

Our references worldwide.

Headquarters Germany RATEC GmbH Karlsruher Strasse 32 D-68766 HockenheimPhone +49-6205-9407-29 Fax +49-6205-9407-30 [email protected] www.ratec.org

Headquarters America RATEC LLC6399 142ND AVE N,Clearwater, FL 33760Phone +1-727-363-7732Fax [email protected]

rethink formwork technology - ratec gmbh

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