resysta - a gift from nature/plast med naturlige fiberforstærkninger

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Resysta has succeeded where many failed: we developed a weather- and water-resistant material which truly has the noble look and feel of wood. A material obtained from a renewable resource, which does not splinter or rot over time, which saves resources and can be produced anywhere at consistently very high quality. We are excited to share with you and have you discover the material with endless possibilities: Resysta

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Resysta Presentation April 2016

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Resysta Presentation

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• Resysta Technology & Intellectual Property

• Resysta Products

• Commercialization Status

• Market

• Organization

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The Vision

Replace the use of tropical and chemically treated wood with Resysta

4 Resysta Technology & Intellectual Property

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Wood has a lot of disadvantages in nearly all aspects

Wood: • Splinters and cracks • Does not maintain original color, greys over time • Natural cell structure (lignin) results in water absorption • Moisture results in deformation • Rots and is prone to fungal decay • Is time consuming and expensive to maintain • Not a sustainable resource, especially tropical hardwood


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We solve this problem with rice husks

• Basic ingredient of Resysta is rice husks • Rice husks contain a high amount of silica

Resysta Technology & Intellectual Property

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What is Resysta?

More than 100,000,000 metric tons of rice hulls (or “husks”) are generated each year throughout the world¹:

1. See Velupillai, L., Mahin, D.B., Warshaw, J.W., and Wailes, E.J. 1996. A Study of the Market for Rice Husk-to-Energy Systems and Equipment p. 15.

Rice husks Salt Oil

+ plus high-quality additives


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“Marriage” process

Some miracles happen… some are invented

The key of the Resysta invention is the “marriage” process between the

natural fiber and the polymer:

• A complex procedure (PTRH-Technology) enables us to treat the rice husk

so that this marriage process can take place, providing Resysta with its

unique properties. Since the 1960’s Japanese companies tried to mix rice

husk and polymer but never came up with a viable product.

• Resysta is a truly unique material with polar properties


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Patents and production know-how

Patents

• Patent application on formulation submitted in January 2010

• International patent application No. PCT/EP2010/001064

• Patents approved for United States, Singapore and Japan as of 2014, EU in 2015 -

several countries to follow

• Working outside the patent will result in non-satisfactory look and feel of the

product, as well as inferior technical quality

Most importantly Resysta has been extensively tested and has been proven in the field for over a decade, a strong barrier to entry for potential competitors


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What makes Resysta unique and superior?

• Looks and feels like high quality wood

• Water resistant

• Exceeds many times the lifetime of wood

• 100% recyclable

• Sustainable raw material

• Price is lower than hardwood

• High UV resistance

• Workable like wood, but also like a polymer

product (extrusion, injection molding,

calendaring)


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What makes Resysta unique and superior?

Our passion for wood drove us to develop not just any substitute, but a material that astounds even experts in terms of look, feel and weight. The amazement we regularly experience from carpenters shows us that we did everything right. We consider Resysta, our successful innovation, to be the evolution of wood. Carpenters can process the material like its natural cousin: sawing, drilling, glazing, sanding, oiling etc.


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One material – any colour you like

Resysta Colour Concept – Resysta can be finished in any colour with specially developed

Resysta stains and oils


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Resysta Oil

Resysta Varnish Glaze

Resysta Sealer

RFS

Resysta Commercial

Coat


Surface treatment solutions developed by Resysta

Surface treatments are a long-term and high-margin additional business opportunity which can also be outsourced

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Resysta in comparison Results after 2000 hours Xenon test


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Especially beneficial eco-balance


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Resysta material was comprehensively tested by leading institutes

Resysta was tested in accordance to German, British and European standards at

renowned institutes, such as:


The material has been very extensively tested, which has proven its exceptional properties

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Extract of Technical Data


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Many awards confirm revolutionary properties (examples)

• red dot award – Resysta Marine awarded with one of the most important prizes worldwide in the category “product design”

• DETAIL – renowned architectural magazine: winner of the product competition in the construction material category

• Dwell – large design show: Dwell on Design Award for excellence in the category “Design material”

• AIT – renowned architectural magazine: Award in the category “Sustainability”


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Many awards confirm revolutionary properties (examples)

• agraME (Middle East) Award 2014 – winner in the category Best New Product for Gulf Market- Landscaping

• Financial Times 2013 – winner in the category • "Sustainable Investment of the Year"

• MaterialPREIS 2013 – winner in the category "Innovation" materials


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• Market

• Organization

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Product portfolio of formulations to produce Resysta is already extensive

standard flame‐ protected

high impact

foamed IMO

Profile

Boards 4ft x 8ft

Injection molding

Foil / Veneer

Co‐extrusion

Resysta compound formulations

* International Marine Organization

*

Product

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• Market

• Organization

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Resysta can be easily processed into a large variety of products

Applications of Resysta are: • Decking

• Siding

• Wall cladding

• Windows

• Panelling

• Waterproof flooring

• Indoor / Outdoor furniture

• Marine applications (interior, exterior)

• Shutters

• Fencing

• Railings

• Doors

• Sandwich boards

• And many more possibilities

► Several 1000s of projects already realized

Commercialization Status

http://www.resysta.de/images/stories/referenzen/gross/bodendiele10.jpg

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Furniture MBM Germany

Commercialization Status ·Selection of Recent Projects

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Furniture GO IN Germany


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Furniture SATELLIET, Netherlands


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Furniture Summer Classics, USA


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Project examples around the world


Nazareth, Israel Vancouver, Canada Kitzbühel, Austria

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Project examples around the world


Kuala Lumpur, Malaysia Miami Beach, USA

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Project examples around the world Berlin, Germany


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Project examples around the world Hong Kong

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Project examples around the world Hoh Chi Minh City, Vietnam


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Project examples around the world Miami, USA


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Project examples around the world Five-star resort, Meran, Italy


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Project examples around the world Weston, USA


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Project examples around the world Miami, USA


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Project examples around the world Bridge Middle East

Bridge Middle East

amount in square meters: 6,000


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Project examples around the world Igersheim, Germany

Facade project Wittenstein, Germany amount in square meters: 1,500


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Project examples around the world Chick-fil-A, USA


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Project examples around the world Starbucks Coffee, USA


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Example of Resysta deck tiles at DIY Stores


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Example of Resysta deck boards at DIY Stores


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Example of the growing customer portfolio


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• Westlake Group is one of the biggest polymer manufacturers worldwide

• Turnover: 4 billion USD in USA

• 12 extrusion plants in the USA/Canada


Customer example

48 Commercialization Status

• SIMONA AG is one of the leading manufacturers of thermoplastic products

• Turnover: 550 million USD

• Currently, Simona has 3 plants in Germany/USA/China

Customer example


• Salamander is specialized in the sectors of polymer extrusion and bonded leather

• Turnover: 350 million USD

• Currently, Salamander has 4 plants in Europe

Customer example


• KP leads the world in the production of rigid plastic film solutions

• Turnover: 1.3 billion USD

• Currently KP has 18 production sites in 12 countries

Customer example

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• Market

• Organization

Every minute an area of 35 soccer fields of Tropical Rainforest is lost forever!

Every minute, an area of 35 soccer fields of tropical rainforest is lost forever!

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53 Market

• 1960: 2,600 million acres1 of tropical wood available – now only 500 million acres left

• Demand is increasing by 11% per year

1 acre= 0.404 hektar Source: www.tropicaltreefarms.com

While availability of tropical hardwood has been decreasing at alarming rates…

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500

1000

1500

2000

2500

3000

1960 1970 1980 1990 2000 2010

in m

illio

n a

cres

Remaining tropical rainforests in the world

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… the demand for wood has been steadily increasing…

Market

Historical demand for wood:

1960: 1.5 billion m3 ; 2010: 4.5 billion m3

This amount equals a fully loaded train with a length of 40 times the circumference of the earth and a turnover well over 500 billion USD

• The demand for wood will steadily increase with the increase of the world population

• In 2030 in Europe alone the demand of wood will be over 400 million m3 more than the actual availability*

1960 1965 1970 1975 1980 1985 1990 1995 2000 2005 2010

bn

m3

Development of the worldwide wood consumption

5 4 3 2 1

Source: www.lifeforestry.com

http://www.lifeforestry.com/

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• The median wholesale price of Teak has increased on average 5.5% p.a. since 1972

• In 40 years, the price for hardwood has increased 1,000%

Source: United Teak

…resulting in a large increase in hardwood prices over the past decades

Wholesale Teak Price ¹ US $ Per Cubic Meter

$ 2.000

$ 1.000

$ 0

1972 1982 1992 2002 2012

Chart Notes (1) Source International Tropical Timber Organization (www.itto.orjp). FAO (www.fao.org) and UTMG analysis (2) Drop in deforested Teak price is related to political situation in Myanmar and international deforestation laws (3) Plantation Teak prices steadily increased the last five years with projected long term annual growth of 5.5% to 7%

http://www.itto.orjp/

http://www.fao.org/

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Wood market vs. PVC industry

Market

Resysta enables the PVC industry to grow into the huge wood market segment

PVC industry could double global turnover (US$50 bn/a) by addressing only 10% of wood market

Bn USD

10% of wood market

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WPC – A fast growing market

Market

The global WPC market is forecast to grow by 12.7% p.a. (from 3.1m tons in 2014 to 5.6m tons in 2019)

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2011 2012 2013 2014 2019

M t

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Construction

Infrastructure

AutomotiveSector

other

What makes Resysta superior to WPC?

• Looks and feels like high quality wood

• Water resistant (WPC absorbs water since it contains wood)

• 100% recyclable

• High UV resistance

• Surface treatment possible

• All PVC converting technologies applicable

Resysta Is not just another WPC - it has superior properties compared to all WPC in the market

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• Market

• Organization

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The Resysta organization has a worldwide presence

Resysta - One global material standard

resysta - a gift from nature/plast med naturlige fiberforstærkninger

Environment