resistance heating • induction heating • microwave heating ... · resistance heating •...

7,5 9,6

12,0 15,0 18,0 21,0 25,0 48,060,0

100,0

1300 3,3 1340 1340 1340 1340 1340 1340 1340 1340 1340 1340

Model LitersInside Dimensions

(MM) In°C kW

KK55KK80

KK120KK170KK220KK260KK350KK550KK750

KK1000KK2000

5577

125166220260351505750900

1750

320 X 450 X 380400 X 400 X 480460 X 460 X 590460 X 610 X 590610 X 610 X 590610 X 610 X 700610 X 720 X 800610 X 920 X 900

740 X 920 X 1100850 X 970 X 1090

850 X 1880 X 1090

Chamber - and Shuttle Kilns for Ceramics

Chamber kilns for daily use in industry, potteries and laboratories for firing ceramics, ceramic precision casting moulds, stoneware, tiles, clay, and soft porcelain. 2/4 wall heating, for KK 170 and bigger additional door heating.

KK Tmax 1340°C KK-H Tmax 1340°C

70120160


(MM) kW

KK - H 1000KK - H 2000KK - H 3000

115018602760

850 X 1450 X 850850 X 1950 X 1120850 X 1950 X 1120

Options LM, VMKExhaust device, gas flushing, post combustion burner, program controller with max. 4 program steps. Program controller SE 40 Li with 25 programs and 25 steps each, interface for PC.

VMK Tmax 1200°CLaboratory furnaces for universal applications. Easy operation, fast heating- and cooling cycles. Stainless steel housing for c o r r o s i v e e n v i r o n m e n t s . Standard PID controller with 1 heating ramp.

1,0


(MM) kW

VMK 10 100 X100 X 100VMK 22VMK 39VMK 80VMK 135VMK 250

2,2 3,9 7,7

13,5 25,0

130 X170 X 100180 X200 X 110210 X230 X 160250 X300 X 180250 X400 X 250

0,91,32,12,6

3,75

0,6

max 1200°C

Laboratory Furnaces - Laboratory Chamber Furnaces

Muffle furnaces for heat treatment. Various temperature controllers available.

LM 312LM Tmax 1340°C

available.

0,6LM 112 1, 5 100 X 150 X 100

7,9 18,5

2,8

Model Liters Inside Dimensions(MM) kW

LM 312LM 412LM 512

5,07,9

18,5

175 X 300 X 95175 X 300 X150200 X 400 X 230

VMK Tmax 1800°C

6,9


(MM) kW

VMK 1400 170 X270 X 150VMK 1600VMK 1600GVMK 1800VMK 1800G

6,912,04,09,0

170 X270 X 150175 X340 X 200150 X240 X 110150 X330 X 180

3,55,04,05,0

3,5

Fiber insulated high temperature furnaces for research, laboratory a n d p r o d u c t i o n . T h y r i s t o r controlled, fast heating- and c o o l i n g - c y c l e s , l o w e n e r g y consumption, low weight, stainless steel housing.

R e l i a b l e , u s e r f r i e n d l y temperature control. Special sizes up to 5000 l on request. Option: short-term 1400°C for KK 750 and bigger.

Shuttle kilns are equipped with a displaceable bottom. This kiln car is loaded outside the kiln at all four sides.To avoid idle periods and for the best use of the residual heat of the kiln, two kiln shuttles are recommended. The kiln shuttles can be delivered mov able or on guide rails.Higher temperatures on request.

1

7,5 9,6

12,0 15,0 18,0

3,3


(MM) kW

HK30*HK40*HK70*HK160HK315HK600

314072

160315603

270 X 420 X 270340 X 500 X 240400 X 600 X 300500 X 800 X 400

630 X 1000 X 500800 X 1300 X 580

21,036,051,0

15,0


(MM) kW

KS-S 80KS-S 160KS-S 240KS-S 240

69166245462

340 X 600 X 340440 X 700 X 540490 X 800 X 640580 X 950 X 840

15,021,036,0

9,0


(MM) kW

KS 81 KS 161KS 241 KS 481

80160242497

400 X 500 X 400500 X 530 X 600550 X 630 X 700650 X 850 X 900

Chamber furnaces with heat resistant gastight muffle for sintering, brazing and further heat treatment processes under protective gas. Wide range of op - tions such as: Post combustion, gas feeding device, burn-off device, cooling trap in gas outlet, safety package, vacuum, gas circulation.

Chamber furnace for annealing, tempering, hardening and soft annealing under protective gas. Application in hardening shops, pilot plants and laboratories. Air circulation by a ventilator which is integrated in the furnace door for better temperature distribution and heat transfer. Option: 950°C.

9,012,018,0

42,0

5,0


(MM) kW

AK30**AK40*AK70*AK160

AK600

224072

160

603

240 X 380 X 240340 X 500 X 240400 X 600 X 300500 X 800 X 400

800 X 1300 X 58036,0AK315 315 630 X 1000 X 500

*Table unit : **Tmax 550°C

Chamber furnace with lifting door for annealing, hardening, powder carburization and stress-relieving. Application in hardening shops, pilot plants and laboratories.Option: 1300°C, lifting door, gas flushing device, loading plate. Version AHK with a second swivel door and ventilator, for annealing and hardening.

Chamber kilns with a chamber volume of up to 480 l. Insulated with high quality refractory bricks. Individual choice and integration of the controller. 5 side heating. Temperature range up to 1400°C, higher power as option.

KS Tmax 1400°C

KS-S Tmax 1200°C

AK Tmax 800°C, 950°C

HK/AHK Tmax 1200°C, 1300°C

gas

12,018,025,0

7,5


(MM) kW

KK-U 80 - 40 KK-U 170 - 95

KK-U 260 - 170KK-U 500 - 350

4094

170350

300 x 410 x 360 350 x 620 x 440 500 x 620 x 560500 x 930 x 760

KK-U Tmax 950°C

Chamber furnaces with air circulation for heat treatment of metals. Excellent temperature distribution and faster heat transfer. Option 950 °C.

*Table unit : Tmax 550°C

annealing hardening.

Chamber - Air Circulation - and Protective Gas Furnaces for Heat Treatment of Metals - Standard Furnaces

Protective gas furnaces with Tmax. 1050°C, optional 1100°C. Heat resistant gas-tight muffle for operation under protective gas. Water cooled door, controller standard PID with 1 heating ramp.

Options: Post combustion burner, gas feeding de - vice, exhaust burner, safety controller, cooling trap in gas outlet, vacuum version, program controller.

2,13,05,0

1,9


(MM) kW

VMK-S 39VMK-S 80

VMK-S 135VMK-S 250

2,65,29,2

15,0

150 X 180 X 950180 X 210 X 140220 X 280 X 150200 X 360 X 210

VMK-S Tmax 1150°C

2

Heat Treatment for Gemstones

High temperature furnaces HT Tmax 1820°CHT 1800 GT

All high temperature furnaces are designed in the most advanced technologies for universal heat treatment applications under air, protective gas atmospheres and vacuum with a high temperature accuracy. Heaters are selected in relation to working temperatures and atmospheres: Kanthal Super (MoSi2), molybdenum, tungsten or graphite.The insulation is made either of high quality ceramic fiber, graphite felt or porous alumina oxide bricks, making the HT's highly energy efficient, hence allowing fast heating cycles. Through double chamber design are fast cooling and low casing temperatures achieved.


(MM) kW

HT 1400 4,0 130x190x160 3,5HT 1400 M 12,5 250x200x250 6,0HT 1400 G 26,0 250x350x300 9,0HT 1400 GT 52,5 250x700x300 16,0HT 1600 4,0 130x190x160 3,5HT 1600 M 12,5 250x200x250 6,0HT 1600 G 26,0 250x350x300 9,0HT 1600 GT 52,5 250x700x300 16,0HT 1800 4,0 130x190x160 4,0HT 1800 M 12,5 250x200x250 6,0HT 1800 G 26,0 250x350x300 9,0HT 1800 GT 52,5 250x700x300 21,0HT 1800 PLUS 3,0 110x170x160 5,0HT 1800 M PLUS 9,5 230x180x230 8,0HT 1800 G PLUS 21,0 230x330x280 12,0HT 1800 GT PLUS 44,0 230x680x280 21,0

HT special sizes up to 500 l

C e r a m i c i n d u s t r y , p o w d e r metallurgy, nuclear industry and materials research & development. Tungsten and molybdenum screens with tungsten mesh heaters allow furnace temperatures up to 2300°C with extremely short heating and cooling cycles. Furnace atmospheres: Argon, Nitrogen, Hydrogen and Vacuum up to 10-5 mbar. A wide range of options is available: gas feeding unit, safety package and burn-off device with flame control. Temperature control alternatively by thermocouples W/Re or optical pyrometer.

ColdwallKKV-140/270/2000

Vacuum-Protective Gas-Sintering-Furnace

Graphitizing of carbon parts and bonding mater ia ls . Graphite heating elements, C-felt insulation. Temperature control up to 1000 °C by trailing thermocouple; above that temperature control by a n i n f r a r e d p y r o m e t e r ; integrated safety pyrometer; program controller.

Toploader GRV 200/200/2600

Protective Gas / -1 -4Vacuum 10 - 10 mbarGRV 200/200/2600

Gas flushing cycles are reduced to a minimum by pre-evacuating the furnace chamber. Tmax: 2600°C (in reducing and neutral atmospheres. Chamber dimensions: Ø 200 x 200 mm; max. heating power approx. 50 kW. Options: E.g. gas feeding device, burn-off device, with flame supervision and condensate trap.

Corundum-Star, furnace volume 3 l, up to 1820 °C. The standard version of this furnace can work under increased oxygen at 6 bar (optional 25/50 bar) overpressure leading to much more higher diffusion rates.The furnace can also be operated u n d e r a i r , u n d e r n e u t r a l atmospheres at ins igni f icant reduced max. temperature, as well as under neutral gases with hydrogen contents up to 5 %. All these possibilities are a guarantee for more flexibility and highquality results in gemstone treatment.Another variant of heat treatment furnace is the new high pressure furnace Rubi-Star. Applicable for operation under air and atmospheres with increased oxygen pressure. 10 / 100 bar over pressure; max. temperature 1820°C; chamber max. 1,5 l; operation with argon or nitrogen at reduced temperature; hydrogen up to 5 %. In case of 100 bar water cooling is required

The modular design of this furnace type and the wide range of available options enable tailor-made solutions for all applications.

High Temperature Furnaces Protective Gas Furnaces & Special Furnaces

All HT furnaces can be made as special version with graphite insulation and graphite heaters for temperatures up to 2100°C in oxygenfree atmospheres or vacuum. Coldwall design: With

-5molydenum or tungsten heaters for vacuum up to 10 mbar.

All HT furnaces can be equipped with the following options: Gas-/vacuumtight furnace chamber, gas feeding-, burning-off devices and safety package. Standard vacuum version with rotary vane

-3pump for max. 10-1 mbar. Optional with rootspump for 10 mbar.

HT Vakuum

2 or 3 zone control, cooling trap, sight glass, door guide rails.Options

3

HT Graphite/HT Coldwall

High Frequency Solid State Generators

Medium Frequency Inverter

Sample Preparation for Spectroscopy

For induction heat treatment processes such as hardening, brazing, soldering, melting, & levitation melting and glueing. Special feature: The units are suitable for being integrated in automation and production lines. All generators are delivered as HF part and separate control unit connected via flexible lines (up to 2,5 m).

For heating of electrically conductive materials, hardening, annealing, brazing, welding, glueing, forging, melting, preheating and heating of susceptors. Max. MF output power 1000 kW, nominal operating frequencies from 2 to 100 kHz. furnaces for preparation of oxydic samples. For additional information please refer to the sample preparation catalogue.

Induction remelt furnaces for metallic spectrometer samples and calibration standards. Max. casting weights 50 - 4000 g Fe. All units are available with a vacuum casting arm.Also units available for fusion of oxidic samples.

Casting Application

Induction heated centrifugal casting machines for jewellery, medical technics, precision casting Sophisticated high frequency technology and facility of adjusting precisely the melting- and casting atmosphere (normal, vacuum, vacuum - protective gas) allow production of high quality precision parts by centrifugal casting of metals, e.g. platinum, gold, silver, nickel brass, copper, bronze, steel and their alloys. For systems of the Platicast, SUPERCAST series we emphasized economy. Outstanding characteristics of this series are: high melting capacity at low energy consumption, simple operation and control by microprocessors, serviceability by printed circuit board technology, minimum floor space required. The units are designed and manufactured in accordance with all applicable codes and regulations.

Type HTG-1200/0,45N HTG-2400/0,45N HTG-6000/0,45N HTG-10000/0,45N

HF-Output power (kW) 1,2 2,4 6,0 10,0

Operating frequency, optimal Erange (kHz) 150-450 150-450 150-450 150-450

Mains supply (kVA 230 V/50/60, 1,6 230 V/50/60, 3,3 3 x 400 V/50/60, 7,4 3 x 400 V/50/60, 12,4

Water consumption(3-5 bar) 1,5 3 6 8

HF part dimensions (w x h x d) (mm) 432 x 140 x 400 432 x 140 x 400 432 x 178 x 610 432 x 178 x 610

Weight (kg) 12,7 12,7 16,3 16,3

HF/RF-heads incl. cable (w x h x d) (mm) 102 x 102 x 266 102 x 102 x 266 114 x 146 x 292 114 x 146 x 292

3,6 3,6 9,1 9,1Weight (kg)

Induction Heating &Sample Preparation for Spectroscopy

HTG-10000/0,45N

HTG-2400/0,45N

Lifumat-M-3,3P

Outside-Dimensions mm HF Max. kW

Weight of Sample

Sample Sizes

680 x 680 x 1530 3,3 80 g Ø 40 / 60 mm

Lifumat-M-3,3P-VAC 680 x 680 x 1530 3,3 Ø 40 mm

Lifumat-M-6,6P 920 x 920 x 1610 6,6 750 g Ø 80 mm

Lifumat-M-6,6P-VAC 920 x 920 x 1610 Ø 80 mm

Model

6,6

Cold wall crucibleand levitation melting unit

4

Dimensions

Platicast 600P

Platicast600P Vac

Titancast700P Vac

Supercast

920x900x1500 920x900x1500 920x900x1600 1500x1540x1900

Mains Input at Full Load (kVA) 10.0 10.0 19.5 38.0

Output Power (kW) 5.0 5.0 7.0 30.0

Nominal Frequency (kHz) 880 880 800 20

Vacuum System Max. Vac - 1 mbar-310 -

Protective Gas Flushing x x xx

Speed of Casting Arm (max. U/min-1) 500 500 400 300

Muffle Size (max. Ø x lg) 130 x 195 130 X 195130 x 195 200 x 350

Supercast Vac

844x670x1900

38.0

30.0

20

-35x10 mbar

x

300

200 x 350

Supercast Titan

844x670x1900

36

30

10-20

-310

x

300

200x350

Lifumat-M-7,7P 920 x 920 x 1610 7,7 1200 g Ø 80 mm

Lifumat-M-7,7P-VAC 920 x 920 x 1610 7,7 Ø 80 mm

Lifumat-Super 1350 x 1350 x 2100 20,0 2000 g Ø 80 - 120 mm

Lifumat-Super VAC 1350 x 1350 x 2100 Ø 80 - 120 mm20,0

Fe Al50 g

300 g

500 g

80 g 50 g

750 g 300 g

1200 g 500 g

2000 g

800 g

800 g

MKT Microwave Chamber Dryer

Technical DataMicrowave power 4 - 150 kWVolume 0,1 - 100 m³Max. temperature 200°CAdvantages of MKT (depending on application)Ÿ Much faster heating possibleŸ Drastic reduction of drying timeŸ Homogenous heating/ dryingŸ Reduction of reject rateŸ High energy efficiencyŸ Immediately ready for operation, no pre-heating

necessaryŸ Space saving door system

ApplicationIn the ceramic industry microwaves are mainly used for drying of sensitive products. With conventional heating, these products require long drying time or have a high rejection rate. The special advantage of microwaves in this process is the reduction in the drying time, which results in a smaller amount of dies being needed. Additionally, the quality of the pieces can be improved, because of uniform heating with the microwaves compared to the usual drying processes. Thus drying cracks at the edges of the pieces can be avoided, resulting in a reduced rejection rate. Drying of porcelain insulators, gypsum casting moulds, porcelain figures and vases, casting cores and moulds, grinding wheels, curing of plastics, pre-drying of sanitary ceramics and much more, rubber.

MDBT Microwave continuous belt dryer

Technical DataMicrowave power : 3 - 150 kWLength : 5 - 30 mBelt width : 100 - 1000 mmapp.: 230°C

ApplicationUniversal drying and heating units for laboratory and production. The furnaces are suitable for general cargos, granules and powder. Wide range of applications in ceramic, foundry, food, building materials, chemical, pharmaceutical industry and many other industries. Drying of ceramic honeycombs: is today state of the art in case of drying of catalyst supports or diesel particulate filter, technical ceramic, e.g. insulators. Drying of tableware, foundry cores, insulation materials. Production of fast-cooking rice by microwaves: energy saving up to 80% during production. No water consumption as in conventional production (innovation award of German economy 2004), sterilization of wine bottle stopper and removal of TCA (Trichloranisol), treatment of oil seeds, drying of hops, reduction of aflatoxin in nuts, pre-baking of bread. Curing of plastics and glues and much more.

High temperature microwave units/Microwave Units

app.: 230°C

Microwave Furnaces

Microwave rotary tube furnace Microwave Multilab(Tmax 1800°C)

Microwave in drum drye(for low radioactive liquid waste)

Chamber microwave sintering furnace(Tmax 1800°C)

(for low radioactive liquid waste)Microwave hybrid continuous belt

furnace (for Recycling of carbon Fibre)

Microwave vacuum overoressure dryer

5

Tube/Rotary Tube Furnaces

Special tube furnace for the heat treatment of steel sheet under protective gas. 5 zone heating. Insert tubes radially arranged. Water cooled end flanges. Protective gas inlet in the middle of the furnace.

Tube Furnaces Tmax - 1900°C Rotary Tube Tmax - 1900°C

For heat treatment of metallic, ceramic or carbonic powders, granules, fibers, with or without protective gas. Quartz tube Tmax 1100°C, metal tube Tmax 1300°C, ceramic tube Tmax 1700°C, sapphire tube Tmax 1900°C (max. 1000 x 35 mm). Variable rotary speed, tilting device.

Options: Screw conveyor and post combustion. Output and cooling channel with integrated water cooling.

References

6

TEMPSENS Instruments (I) Pvt. Ltd is a part of Pyrotech group, established by four technocrats in 1976

at Udaipur, with its first product as temperature sensors and allied equipments.

Today, Tempsens is a global-vision company and one of the largest manufacturer of temperature

sensors with world class manufacturing facilities in India, Germany and China serving Glass, Steel, Cement, Petrochemical, Food products, Power generation, aerospace, space research and across every temperature sensing and measuring application. It is a ISO 9001:2008 certified company with NABL accredited Laboratory for -196°C to 1700°C. The manufacturing portfolio includes RTDs, Thermocouples, Thermowells, Heat Resistance Cables, Non-contact Pyrometers, Industrial Heaters and Calibration Equipments etc. Tempsens facility has coverage of more than 120,000 Sq. Ft. in its two

premises at Udaipur, India.

With highly skilled resources of manpower and technology together with modern facilities, Tempsens is proud in offering technical solutions, quick delivery, high technical standards and

outstanding quality of products and services which have been appreciated and highly valued by customers worldwide. Tempsens exports to more than 60 countries.

Tempsens recognises that its success is driven by its people and their unrelenting focus on delivering

results the right way – by operating responsibly, executing with excellence, applying innovative technologies and capturing new opportunities for customers.

About Us

Resistance Heating • Induction Heating • Microwave Heating

Laboratory | Nuclear | R & D | Ceramic | Metal | Carbon | Educational Institute

Tempsens Facility at Udaipur, India

Tempsens Instruments (l) Pvt. Ltd. U# llA-190, Road No.5, M.I.A,. Udaipur-313003 (Rajsthan) INDIAPh.:+91-294-3052900, Fax.:+91-294-3052950Email: [email protected], [email protected]

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