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Residential Door Installation Guide

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Page 1: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

Residential Door Installation Guide

Page 2: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Installation Guide

Lay jambs on a flat surface, preferably a pair of trestles.

Secure the jamb packers using a 25mm self-tapping screw either side. Ensure each of the jamb packers are positioned and secured correctly. Position fixings within 150mm of the corner. Centre fixings should be spaced 600mm apart thereafter.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 1

Lay jambs on a flat surface, preferably a pair of trestles.

Secure the jamb packers using a 25mm self-tapping screw either side. Ensure each of the jamb packers are positioned and secured correctly. Make sure you avoid any locking keeps and ensuring you hit the centre of the brick you wish to fix in to.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 1

Lay jambs on a flat surface, preferably a pair of trestles.

Secure the jamb packers using a 25mm self-tapping screw either side. Ensure each of the jamb packers are positioned and secured correctly. Make sure you avoid any locking keeps and ensuring you hit the centre of the brick you wish to fix in to.

1.

2.

Page 3: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Then, through the 13mm hole, drill an 8mm hole through the remaining jamb and jamb packer.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 2

Ensure each of the jamb packers are positioned and secured correctly

From the bottom of the jamb, measure and then drill fixing holes through the first layer of polyamide using a 13mm drill bit. Making sure the hole aligns with the centre of each jamb packer.

Then, through the 13mm hole, drill an 8mm hole through the remaining jamb and jamb packer.

4.

From the bottom of the jamb, measure and then drill fixing holes through the first layer of polyamide using a 13mm drill bit. Make sure the hole aligns with the centre of each jamb packer.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 2

Ensure each of the jamb packers are positioned and secured correctly

From the bottom of the jamb, measure and then drill fixing holes through the first layer of polyamide using a 13mm drill bit. Making sure the hole aligns with the centre of each jamb packer.

Then, through the 13mm hole, drill an 8mm hole through the remaining jamb and jamb packer.

3.

Installation Guide

Page 4: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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The jambs are now prepped and ready for assembly.

Still using the trestles, you now need to assemble the outer frame.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 3

Slide in the jamb packers and position centrally over the fixing holes

Secure the jamb packers using a 25mm self-tapping screw either side.

Ensure each of the jamb packers are positioned and secured correctly

The jambs are now prepped and ready for assembly.

Still using the trestles, you now need to assemble the outer frame.

Starting with the top, slide the two jambs into the top track.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 3

Slide in the jamb packers and position centrally over the fixing holes

Secure the jamb packers using a 25mm self-tapping screw either side.

Ensure each of the jamb packers are positioned and secured correctly

The jambs are now prepped and ready for assembly.

Still using the trestles, you now need to assemble the outer frame.

Starting with the top, slide the two jambs into the top track.

5.

6.

Starting with the top, slide the two jambs into the top track.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 3

Slide in the jamb packers and position centrally over the fixing holes

Secure the jamb packers using a 25mm self-tapping screw either side.

Ensure each of the jamb packers are positioned and secured correctly

The jambs are now prepped and ready for assembly.

Still using the trestles, you now need to assemble the outer frame.

Starting with the top, slide the two jambs into the top track.

7.

Installation Guide

Page 5: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Position the outer frame into the opening, being careful not to scratch any of the profile

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 4

Secure the jambs to the threshold using two of the supplied 3.5mm screws. Seal the mating faces with silicone.

The outer frame should now be assembled and secured together.

Position the outer frame into the opening being careful not to scratch any of the profile

10.

For the mobility threshold, secure the jambs to the threshold using two of the supplied 3.5mm screws. Seal the mating faces with silicone. If it is a standard threshold, repeat step 7.

The outer frame should now be assembled and secured together.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 4

Secure the jambs to the threshold using two of the supplied 3.5mm screws. Seal the mating faces with silicone.

The outer frame should now be assembled and secured together.

Position the outer frame into the opening being careful not to scratch any of the profile

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 4

Secure the jambs to the threshold using two of the supplied 3.5mm screws. Seal the mating faces with silicone.

The outer frame should now be assembled and secured together.

Position the outer frame into the opening being careful not to scratch any of the profile

8.

9.

Installation Guide

Page 6: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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First, using frame packers, ensure the threshold is perfectly level.

When level, pack out the top of the frame using the appropriate packers. Ensure this is tight but not over compressing the jamb to track connectors.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 5

First, using frame packers, ensure the threshold is perfectly level.

When the threshold is perfectly level, pack out the top of the frame using the appropriate packers. Ensure this is tight but not over compressing the jamb to track connectors.

Starting with the hinge side, pack out the jamb so it is perfectly level and secure through the fixing holes prepared earlier using appropriate fixings.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 5

First, using frame packers, ensure the threshold is perfectly level.

When the threshold is perfectly level, pack out the top of the frame using the appropriate packers. Ensure this is tight but not over compressing the jamb to track connectors.

Starting with the hinge side, pack out the jamb so it is perfectly level and secure through the fixing holes prepared earlier using appropriate fixings.

11.

12.

Starting with the hinge side, pack out the jamb so it is perfectly level and secure through the fixing holes prepared earlier using appropriate fixings.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 5

First, using frame packers, ensure the threshold is perfectly level.

When the threshold is perfectly level, pack out the top of the frame using the appropriate packers. Ensure this is tight but not over compressing the jamb to track connectors.

Starting with the hinge side, pack out the jamb so it is perfectly level and secure through the fixing holes prepared earlier using appropriate fixings.

13.

Installation Guide

Page 7: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Find the separately provided hinge leaf and slide onto the exposed hinge pin.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 6

Ensure the jambs are securely fixed using all the fixing holes.

Once the jambs are securely fixed into place, carefully unwrap the sash and lift onto the jamb using the hinge pins to locate it.

Check all the hinge pins are correctly engaged in the hinges.

Find the separately provided hinge leaf and slide onto the exposed hinge pin.

16.

Once the jambs are securely fixed into place, carefully unwrap the sash and lift onto the jamb using the hinge pins to locate it.

Check all the hinge pins are correctly engaged in the hinges.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 6

Ensure the jambs are securely fixed using all the fixing holes.

Once the jambs are securely fixed into place, carefully unwrap the sash and lift onto the jamb using the hinge pins to locate it.

Check all the hinge pins are correctly engaged in the hinges.

Find the separately provided hinge leaf and slide onto the exposed hinge pin.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 6

Ensure the jambs are securely fixed using all the fixing holes.

Once the jambs are securely fixed into place, carefully unwrap the sash and lift onto the jamb using the hinge pins to locate it.

Check all the hinge pins are correctly engaged in the hinges.

Find the separately provided hinge leaf and slide onto the exposed hinge pin.

14.

15.

Installation Guide

Page 8: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Carefully secure the hinge leaf to the jamb using the provided screws.

Using the door as a gauge, ensure the locking jamb runs parallel to the edge of the door with the correct spacing (approximately 4mm). Once this is achieved, pack out the jamb and secure using appropriate fixings.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 7

Using appropriate fixings, secure the top track through the polyamides. Fixings should be positioned approximately 150mm in from each jamb and no more than 600mm thereafter.

Carefully secure the hinge leaf to the jamb using the provided screws.

Using the door as a gauge, ensure the locking jamb runs parallel to the edge of the door with the correct spacing (approximately 4mm). Once this is achieved, pack out the jamb and secure using appropriate fixings.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 7

Using appropriate fixings, secure the top track through the polyamides. Fixings should be positioned approximately 150mm in from each jamb and no more than 600mm thereafter.

Carefully secure the hinge leaf to the jamb using the provided screws.

Using the door as a gauge, ensure the locking jamb runs parallel to the edge of the door with the correct spacing (approximately 4mm). Once this is achieved, pack out the jamb and secure using appropriate fixings.

17.

18.

Using appropriate fixings, secure the top track through the polyamides. Fixings should be positioned approximately 150mm in from each jamb and no more than 600mm thereafter.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 7

Using appropriate fixings, secure the top track through the polyamides. Fixings should be positioned approximately 150mm in from each jamb and no more than 600mm thereafter.

Carefully secure the hinge leaf to the jamb using the provided screws.

Using the door as a gauge, ensure the locking jamb runs parallel to the edge of the door with the correct spacing (approximately 4mm). Once this is achieved, pack out the jamb and secure using appropriate fixings.

19.

Installation Guide

Page 9: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Insert the track gap gasket into the bottom edge of the track.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 8

Insert the fixing plugs to cover up the fixing holes in the jambs.

Ensure they are all covered.

Insert the track gasket in to the bottom edge of the track.

22.

Insert the fixing plugs to cover up the fixing holes in the jambs.

Ensure they are all covered.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 8

Insert the fixing plugs to cover up the fixing holes in the jambs.

Ensure they are all covered.

Insert the track gasket in to the bottom edge of the track.

O r i g i n F r o n t D o o r I n s t a l l a t i o n G u i d e P a g e | 8

Insert the fixing plugs to cover up the fixing holes in the jambs.

Ensure they are all covered.

Insert the track gasket in to the bottom edge of the track.

20.

21.

Installation Guide

Page 10: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

DOOR to OW 70 WINDOW

Fixing Positions

DOOR to OW 70 WINDOW

Door-to-window Coupler Installation Guide

The coupler is only to be used vertically. The maximum length of a coupler is 3000mm.

Fixings are to be placed 150mm from the ends and at 400mm centres.

Ensure you make the appropriate deductions to your products (a total of 15mm or 7.5mm on each product).

Door-to-window Coupler(OW-70 Window)

Page 11: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

DOOR to OW 70 WINDOW

Fixing Positions

DOOR to OW 70 WINDOW

Door-to-window Coupler(OW-70 Window)

Door-to-window Coupler(OW-70 Window)

Door-to-window Coupler Installation Guide

Page 12: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

DOOR to OW 80 WINDOW

Fixing Positions

DOOR to OW 80 WINDOW

Door-to-window Coupler(OW-80 Window)

Door-to-window Coupler(OW-80 Window)

Door-to-window Coupler Installation Guide

Page 13: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

DOOR to OW 80 WINDOW

Fixing Positions

DOOR to OW 80 WINDOW

Door-to-window Coupler(OW-80 Window)

Door-to-window Coupler(OW-80 Window)

Door-to-window Coupler Installation Guide

Page 14: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

WINDOW ABOVE DOOR

Door-to-window Coupler (Window above door)

Door-to-window Coupler (Window above door)

Door-to-window Coupler Installation Guide

Page 15: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Fixing Positions

WINDOW ABOVE DOORDoor-to-window Coupler

(Window above door)

Door-to-window Coupler (Window above door)

Door-to-window Coupler Installation Guide

Page 16: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Window-to-jamb Coupler Installation Guide

Install the windows as described in the Installation Guide

Ensure the remaining aperture is 6mm wider than the overall door set width

Do not install the glass

Aperture +6mm

Page 17: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Install the alignment block into the window frame

Leave 200mm from each end and evenly space the rest appropriately

200mm

200mm

600mm

600mm

600mm

Window-to-jamb Coupler Installation Guide

Page 18: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Window-to-jamb Coupler Installation Guide

Drill, countersink and fix alignment blocks Ensure screw is flush with surface of the block

Page 19: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Cut down 5mm frame packers to 72mm (one for each jamb packer)

Window-to-jamb Coupler Installation Guide

Page 20: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Window-to-jamb Coupler Installation Guide

Install the glazing packers

Ensure packers are positioned next to the alignment blocks

Page 21: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Re-position the jamb packers in the jamb

Ensure packers are spaced the same as the frame packers installed on the window frame and fix appropriately

DoorJamb

WindowJamb

Window-to-jamb Coupler Installation Guide

Page 22: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Window-to-jamb Coupler Installation Guide

Position the door frame into the aperture and pack/ clamp accordingly

Page 23: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Pre-drill the frame with a 3mm drill bit, as shown, for every jamb packer used

Using supplied screws, fix the window frame to the door jamb through the jamb packers

Do not drill into gasket chamber

Window-to-jamb Coupler Installation Guide

Page 24: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Window-to-jamb Coupler Installation Guide

Install door sash,windows and glass as described in the Installation Guide

Seal the joint, between the window and door frame, making sure the joint is completely weatherproof

Page 25: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

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Cut and fit supplied trim inside (flat) ...

...and out (stepped)

Window-to-jamb Coupler Installation Guide

Page 26: Residential Door Installation GuideInstallation Guide Lay jambs on a flat surface, preferably a pair of trestles. Secure the jamb packers using a 25mm self-tapping screw either side

OFDL_18.52.3

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