resch - dcm interface

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Foundry Machinery Seite 1 • 2010-01-18 Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting Winfried Resch VDMA German Engineering Federation Standardised DCM Interfaces

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Page 1: RESCH - DCM interface

Foundry Machinery

Seite 1 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Winfried ReschVDMA

German Engineering Federation

Standardised

DCM Interfaces

Page 2: RESCH - DCM interface

Foundry Machinery

Seite 2 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

Content

Why "Standardisation"?

VDMA-Specifications, a practicable way?

Must (legal) boundary conditions be observed?

Results

Next steps

Page 3: RESCH - DCM interface

Foundry Machinery

Seite 3 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

Why "Standardisation"?Process based on consensus, thus application andmarket penetration likelyInterchangeability of components/devices possibleStandardisation results in cost reductionNO unexpected/dangerous movements during commissioningdue to standardised PIN-configurationNO delayed commissioning due to time-consuming enquiry calls

Aim:Making the planning and realisation stages safer andmore effectiveProviding a common platform for manufacturers and users

Page 4: RESCH - DCM interface

Foundry Machinery

Seite 4 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

VDMA-Specifications, a practicable way?

Defines the state of the art

Reflects the interests of the industry

Easy to develop and to handle

Industry-wide company standard

Registered in databases

Distribution by Beuth-Verlag, Berlin

Could be basis for European orinternational standards

Adaptation possible as "Specifications"of a "European Sector Committee"-> CEMAFON Specification

Page 5: RESCH - DCM interface

Foundry Machinery

Seite 5 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces boundary condition (1)

EN 869 "Safety requirements for DCMs"

Use of DCMs in focus

Detailed requirements forprotective devices and safety controls

less detailed informationfor construction, installationand commisioning

Page 6: RESCH - DCM interface

Foundry Machinery

Seite 6 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces boundary condition (2)

Machinery Directive 2006/42/EG

Article 4

Article 5

Page 7: RESCH - DCM interface

Foundry Machinery

Seite 7 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces boundary condition (2)

Machinery Directive 2006/42/EG

Annex I, 1.2.4.3. Emergency stop… The emergency stop function must be available and operationalat all times, regardless of the operating mode.

Annex I, 1.3.9. Risk of uncontrolled movementsWhen a part of the machinery has been stopped, any drift away from thestopping position, for whatever reason other than action on the controldevices, must be prevented or must be such that it does not present a hazard.

Annex I, 1.5.4. Errors of fitting… Where a faulty connection can be the source of risk, incorrect connectionsmust be made impossible by design or, failing this, by information given on the elements to be connected and, where appropriate, on the means of connection.

Annex I, 1.7.4.2. Contents of the instructions… assembly, installation and connection instructions, including drawings, diagrams …

Page 8: RESCH - DCM interface

Foundry Machinery

Seite 8 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces boundary condition (3)

EUROMAP — SpecificationEuropean Committee of Machinery Manufacturers of the Plastics and Rubber Industries

Page 9: RESCH - DCM interface

Foundry Machinery

Seite 9 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaceswho has been involved?

DCMBühlerFrech

RobotABB AutomationKukaReis Robotics

Spraying devicesAcheson (Henkel)GerlievaWollin

Dosing furnacesRauchStrikoWestofen

Page 10: RESCH - DCM interface

Foundry Machinery

Seite 10 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces DISPO 010, DISPO 020, DISPO 030

Results

Page 11: RESCH - DCM interface

Foundry Machinery

Seite 11 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

Page 12: RESCH - DCM interface

Foundry Machinery

Seite 12 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Scope

Page 13: RESCH - DCM interface

Foundry Machinery

Seite 13 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Normative references

Page 14: RESCH - DCM interface

Foundry Machinery

Seite 14 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Terms and definition

Page 15: RESCH - DCM interface

Foundry Machinery

Seite 15 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Description of interface

Page 16: RESCH - DCM interface

Foundry Machinery

Seite 16 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Plug-in connection

Page 17: RESCH - DCM interface

Foundry Machinery

Seite 17 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Contact specifications

Page 18: RESCH - DCM interface

Foundry Machinery

Seite 18 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Contact specifications

Page 19: RESCH - DCM interface

Foundry Machinery

Seite 19 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Contact specifications: emergency stop

Page 20: RESCH - DCM interface

Foundry Machinery

Seite 20 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Contact specifications: emergency stop

Page 21: RESCH - DCM interface

Foundry Machinery

Seite 21 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces Contact specifications: options

Page 22: RESCH - DCM interface

Foundry Machinery

Seite 22 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

Page 23: RESCH - DCM interface

Foundry Machinery

Seite 23 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Standardised DCM Interfaces

Next steps

Publication (DE, EN), Beuth-Verlag, Berlin

DISPO 010 DCM — Extracting devices

DISPO 020 DCM — Spraying devices

DISPO 030 DCM — Metal feeding devices

Publication as "CEMAFON — Specification"?(checking, if legally protected)

Discussion in CEN/TC 202 if an integrationin EN 869 is possible/reasonable

Development of an interfacebased on a Bus-System(kick-off meeting 08 March, 2010)

Page 24: RESCH - DCM interface

Foundry Machinery

Seite 24 • 2010-01-18Winfried Resch — Standardised DCM Interfaces — Cemafon DCM meeting

Thank you very much for

your attention!