CHAPTER I

INTRODUCTION

1.1 Overview

This Industrial Training (INTRA) is one of the requirements for all Unikl students of Degree programs. The main objective of this INTRA is to give the students vast exposure to a real industrial environment.

1.2 This INTRA was done at Omega Fabrication Sdn. Bhd at Krubong, Melaka. The position given is trainee in QA Department under Mr.Jayandram as the Manager. Then, all the jobs given by Mdm. Halimah binti Jaafar as the Quality Officer. And the major task given and done was study the drawings and checking all parts required by the customers.

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CHAPTER II

GENERAL PRESENTATION OF COMPANY

OMEGA FABRICATION SDN BHD

2.1 COMPANY PROFILE

Omega Fabrication Sdn. Bhd is Melaka based Tooling manufacturer.

They are committed to business and cultures in pursuit of QUALITY

EXCELLENCE.

Specialize in:

High precision machining (carbide)

Precision tooling (trim & form)

Injection mold parts

Jig & Fixture

OMEGA FABRICATION SDN. BHD. was incorporated in Malaysia

under the Company Act in year 1999 with a paid of capital of RM

5,000,000. Operating in a factory situated at Kawasan Perindustrian

Krubong, 75250 Melaka, Malaysia. Omega Fabrication has grown to

become one of most respected precision engineering manufacturer. Our

company is a local based High Precision Tooling Manufacturer, specialized

in Precision Machining (Carbide), Precision Tooling (Trim & Form),

Injection Mold Parts and Jig & Fixtures. The company fabricates a wide

range of precision tools and parts of finest quality.

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As a result of continuous commitment to business and quality

excellence, they have obtained MS ISO 9001 : 2000 certification. With the

testimonial of services, technical expertise, a reputation for high quality,

precision and reliability equipment in the high-tech equipment industry, they

assure of the highest and finest quality products.OMEGA FABRICATION

SDN. BHD. is to provide total customer satisfaction by driving towards

continuous improvement programmed in all areas of quality, service and

total cost of ownership to achieve an excellant standard that will exceed our

customer's expectations.

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Figure 2.0 : Organization Chart of Omega Fabrication Sdn.Bhd.

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2.2 Omega ‘s Focus       

                                                                  

2.2.1 Identify Customer's need through continual technological

improvement and open continual communication.

2.2.2 Our company believes in the concept of Customer-Supplier

Relationship and continually striving for improvement in

QUALITY.

2.2.3 We provide our customers with cost effective, on time delivery

with excellent service/support.

2.3 Omega’s Vision                  

                                                       

2.3.1 To become a reputable leader in Precise Tool Manufacturing.

2.3.2 Providing unlimited support and services to Customers in business.

Our Company vision is to be a leader in Precision Manufacturing

and to meet global demands for quality products in the

Semiconductor and other High-Tech Industries.

However, the vision does not stop here. We will continually strive

to improve the Company through the ISO 9001: 2000 Quality

Management System, and our own QICR ( Quality Improvement,

Cost reduction) programmed, to ensure customer satisfaction at all

times.

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2.4 Omega’s Mission                                                                      

To continuously grow and improve in partnership with Customers to

provide:

2.4.1 Quality

2.4.2 Delivery

2.4.3 Competitive Price

2.4.4 Service and Support

2.4.5 Customer satisfaction at all times

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Figure 2.1 : Example parts

Figure 2.2 : AUTOMATION ASSEMBLE

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Figure 2.3: Machines for fabricate

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CHAPTR III

TASK AND ASSIGNMENT

3.0 Identify, analyze, and familiar the equipment of QA department.

Figure 3.0: QC Equipments and tester machine

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2.1 Height Gauge

Figure 3.1 : Height Gauge

A height gauge is a measuring device used either for determining the

height of something, or for repetitious marking of items to be worked

on.These measuring tools are used in metalworking or metrology to either

set or measure vertical distances; the pointer is sharpened to allow it to act as

a scriber and assist in marking out work pieces.

They may also be used to measure the height of an object by using the

underside of the scriber as the datum. The datum may be permanently fixed

or the height gauge may have provision to adjust the scale, this is done by

sliding the scale vertically along the body of the height gauge by turning a

fine feed screw at the top of the gauge; then with the scriber set to the same

level as the base, the scale can be matched to it. This adjustment allows

different scribers or probes to be used, as well as adjusting for any errors in a

damaged or resharpened probe.

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3.2 Microscope

Figure 3.2 : Microscope

Figure 3.3: Parts in Microscope

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3.3 Features of Microscope

1) Eyepiece :wide field plano scope eyepiece WF10X

2) Objective :45mm achromatic objective 4X, 10X, 40X (S),

100X(S,oil)

3) Viewing head :articulated free binocular head, 30 degrees

inclined, 360 degrees rotatable

4) X factors :40X-1000X

5) Stage :double layers mechanical stage 125 x 130mm

6) Moving range X-Y :30x60mm

7) Diaphragm :Ø2-Ø30mm iris diaphragm and filter

8) Condenser : ABBE condenser N.A.1.25

9) Focusing : coaxial coarse and fine focusing adjustable

mechanism 20mm

10) Illumination : built-in adjustable brightness halogen lamp

6V/20W

11) N.W. : 4.3kg/set

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3.4 Smart scope

Figure 3.4: SMART SCOPE

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3.5 Identify material’s name and the scientific name.

Material Group Raw Material Code Malaysia Code  SKS DF-3  SK3 DF-2  SKD 11 XW-42  4140 709  SS400 M/S  FLEXY GLASS ACRYLIC  SKD 61 XW-42  S45C 760

Aluminium Alloy

AlcuMg1 3.1325 Alu 2017AlcuMgPb 3.1645 Alu 2030AlCuMgPb 3.1655 Alu 2011

3.3523 Alu 5052AlMg 3 3.3535 Alu 5754AlMg 4.5Mn

3.3547 Alu 5083AlMgSi 0.5 3.3206 Alu 6060AlMgSi 1 3.2315 Alu 6082AlZnMgCu 0.5

3.4345 Alu 7022AlMg SiCu 3.3211 Alu 6061

AlZnMgCu 1.5 3.4365 Alu 7075

Copper Alloy

CuBe 2 2.1247.55 R580/Beryllium CopperCuSn 12 2.1052 CC483K/Tin BronzeCuSN 6 2.1020 CW452K/Tin BronzeCuSn 8 2.1030 CW453K/Tin BronzeCuZn 39Pb3

2.0401 C38500/BrassG-CuSn 7 ZnPb

2.1090.01 BronzePlastics Makrolon - Glassy PVC U Ele.Conductive

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Heat Treatable Steel

34 CrMo 4 1.7220 SCM 2 (JIS)42 CrMo 4 1.7225 709

C45 1.0503 S45C (JIS)C60 1.0601 S58C (JIS)

1.1730 7601.7218 7071.6582 705

  17CrNilMo6 709

High Speed SteelS 6-5-3 1.3344 ASP-23S6-5-2 1.3343 HSP-41

Spring SteelCK 101 1.1274 JIS SK 4CK 75 1.1248 JIS S 70CCK 85 1.1269 JIS SK 5

Free Cutting Steel

9 S20K 1.0711 SUM 21 (JIS)9 SMnPb 28K

1.0715 SUM 22 (JIS)9 SMn Pb 28

1.0718 SUM 24L (JIS)

Genaral Engineering Steel/Mild Steel

RST 37-2 1.0038 STKM 12(JIS)St 37K 1.0120  St 37-2 1.0037 SS 34 (JIS)St 50-2 1.0050 SS 490 (JIS)St 52-3 1.0570 SM 490 (JIS)Ust 37K 1.0124  Ust 37-2 1.0036  S235JR 1.0037 STKM 12A;CS 275 JR 1.0044 SM 400 (JIS)

Stainless Steel / Rust and Acid Proof Steel

X 12 CrMoS 17 1.4104 SUS 430 F1.4401 SUS 316

X 6 Cr 17 1.4016 SUS 430X 12 CrNiS 18

1.4305 SUS 303X 5 CrNi 18 10 SUS 304

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1.4301X 90 CrMoV 18

1.4112 SUS 440 BX 12 CrNi 17.7

1.4310 SUS 301

Tool Steel

115 CrV 3 1.2210 STUB (JIS)90MnCrV 1.2842 DF 2

X 210 CrVMo 12 1 1.2379 XW-42

X 210 Cr 12 1.2080 XW-5

X 210 CrW 12 1.2436 XW-5

X 42 Cr13 1.2083 Stavax ESRX100 CrMoV5-1

1.2363 XW-10100 MnCrW4

1.2510 DF 3Structural Steel   SS400

FLEXY GLASS ESD   ACRYLIC ESDSTAVAX ESR   Stavax ESR

STAVAX   Stavax   SUJ2 Linear Shaft Bearing Shaft  CUIVRE COPPER

FIBER GLASS   G10POM SCHWARZ   Black Delrin

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3.6 Given task to make chart and the board

Figure 3.5 : Design of Board

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OMEGA FABRICATION SDN BHDSALES PERFORMANCE CHART

3.7 Design the plate

0.5

DIAMETER, Ø = 4.72 INCH / 12.00 CM

THICKNESS = 0.19 INCH / 0.50 CM

QUANTITY = 12 PIECES

0.5

DIAMETER, Ø = 4.72 INCH/ 12.00 CM

THICKNESS = 0.19 INCH / 0.50 CM

QUANTITY = 12 PIECES

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3.8 Learn drawing parts using AUTOCAD

Figure 3.6: Drawing for part 1

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Figure 3.7: Drawings for part 2

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Figure 3.8: Drawing Parts 3

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Figure 3.9: Drawing for part 4

Figure 3.10: Drawing for part 5

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CHAPTER IV

CONCLUSION AND RECOMMENDATION

As the conclusion INTRA trained how to work and build up strength to face the job’s world. Other than that practiced how to communicate with others people with different races different position. The goods things are they taught trainee how to work, how to join people, arrange time, be punctual person and so on. In practical, we also learnt to be in group, work together, change and give opinion.

Recommendation, student should have strong theory and high skills and hand on. They should accept order from the top without say no. Student must ready their mental if the company push to do something or have give more than our expected.

Lastly, INTRA is the best way to trained student before they going to work which must learn from zero until achieve the target.

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BIBLIOGRAPHY

Omega Fabrication Sdn. Bhd, File and Documentation. 2011

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