Replacement Parts

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The Paperchine Advantage Paperchine brings a unique combination of industry expertise to the supply of paper machine replacement parts. The resources of our scientists, engineers, technicians, and service professionals come together to ensure that the replacement parts we supply meet or exceed mill specifications and the original part they replace. The lineage of our replacement parts expertise extends from the time-tested machines that have served our industry for decades to the newest technology.

The supply of replacement parts is consistent with Paperchine’s overall goal to maximize the value of customers’ existing machine assets. Our comprehensive parts offering focuses on key performance areas of the paper machine from the stock piping to the winder.

Support for replacement parts can be accessed through storeroom parts programs, preventative maintenance, outage planning, and service events. Quality replacement parts, timely supply at a competitive price brings value to the paper industry.

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Paperchine Replacement Parts

Safety Guarding for Tail Threading• Rope Systems• Pinch Points• Broke Guards• Point of Operational Control

Wespatt® Rope Systems• Rope Sheaves• Mounting Hardware• Rope Stretchers• Rope Drives

Air Tray Systems• Actuators• Replacement Trays• Mounting Hardware

Air Tube Systems• Actuators• Replacement Tube Sections• Air Showers

Vacuum Conveyor Systems Durand®, Fibron® Components, including:• Conveyor Belts / V-Belts• Clipper Blades• Actuators• Bearings

Tailcutters• Wet End / Dry End Types• Sprockets and Chain• Slide Components• Nozzles and Blades

Sheet Severing Devices• Blades• Actuators

Pneumatic Controls System Components

Electrical Controls System Components

Threading System Service and Audits

Threading Paperchine’s highly experienced Engineers and Technicians dedicated to the craft of Tail Threading are available to assist by identifying, defining, and offering recommended components & solutions to ensure the longevity of your Tail Threading equipment. Our ability and know-how allow us to specialize in the repair and upgrade of all makes and models of Tail Threading Systems.

Tail Threading Systems require a wide variety of spare parts in order to maintain peak performance throughout the equipment’s life cycle. While some spare parts are classified as off-the-shelf commodity components, other critical wear components are engineered solutions from OEM’s that are vital to successful operation. By having a single reliable supply source, a maintenance planner can reduce the stress and concern that the job will be done right the first time.

Headbox We bring the industry’s most experienced team in all facets of headbox sheet technology, design, field optimization, and manufacturing process. This experience covers all generations of Converflo® headbox sheets. Paperchine has a complete understanding of the process technology and operation of sheet application in headbox nozzles.

SheavesSure Pass Conveyor Slice Lip Lexan Sheet

Headbox slice lip and accessories

Lexan® Headbox Sheets• Designed specifically for your application• Meet or exceed all OEM specifications• Available for all generations of nozzle designs• Thickness from 1 to 3 mm (0.040 to 0.120")• Simple bead holders• Trailing edge profiles: – Standard – Scalloped – Tapered• Packed for ease of installation into your headbox

Headbox XL Composite Sheets • Chemical resistant against acids/caustics usually used for boil

outs in your mill• No need for removal during boil out.• High impact strength without brittleness• Dimensional stability• All forms, shapes and anchoring designs available • Unique vertical storage system for long term storage

Headbox Slice Lips • Paperchine offers 5 design configurations of Slice Lips• Optional End Seals• Rulon Inserts. • Slice Lip materials: – Stainless Steel 316L – Stainless Steel 317L – Stainless Steel SMO254 (special order)

Headbox Slice Lip Hardware• Shoulder Bolts • Spring Washers• Springs • Rulon Washers• Standard Washers

Headbox Micro Jacks• Slice Adjustor Micro Jacks• Associated hardware per request

Attenuator Components including Diaphragms and Gaskets • Our Diaphragms are made of field proven material and are

designed and approved by the Engineering team responsible for the original OEM attenuator designs.

• Diaphragms are direct replacements for the OEM supply at a reduced cost and improved delivery.

• Both standard Neoprene and special Permalon coated designs are available.

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Paperchine Replacement Parts

Guide Valves and PaddlesPaperchine offers a full line of high quality single and double acting guide palm valve assemblies. Our valve assemblies adapt to the different paper machine fabric tension requirements and paddle designs through the simple change of a spring. Single acting mounting and operation configurations are designed for either tending or drive side installation to optimize machine clothing changes and clothing tracking adjustments.

Palm paddle wear protection increases with the correct selection of material for the application. Hard chromium plated, chrome oxide coated, ceramic and stainless steel paddles are available to help you reduce inventory costs and increase clothing edge life. The hard chromium plated palm paddle provides up to ten times the service life of stainless steel paddles.

Valve assemblies utilize high quality stainless steel investment castings for valve body, cover and arm. Our improved guide palm valve assemblies replace nearly all existing pneumatic valve types.

Lawton Gears and Pulleys Paperchine is the exclusive supplier of Lawton’s complete line of foundry cast paper machine products including dryer heads, spur and helical gears, and spare parts. Lawton has supported the North American paper industry for more than a century. Through extensive expertise with this evolving industry, Lawton remains a premier producer of castings and machined components for the paper industry. This stems both from the quality of Lawton products and technical support for which Lawton’s long been known.

• Dryer Gearing• Roll Heads• Bearing Housings• Quadrant Arms• Full Split Clutch Rings

• Gear Cases• Dryers• Line Shaft Drives• Sheaves & Sprockets• Reel Spool Couplings

Helical Gear

Dryer Head

Pulley

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Paperchine Replacement Parts

OEM PartsPaperchine’s replacement part specialists provide prompt and efficient service to meet our customers' replacement part needs. Our team of scientists, engineers, technicians, and service staff focuses on the details of providing engineered quality replacement parts to support the life cycle of your equipment. We are the source for original equipment replacement parts for all Paperchine and JohnsonFoils equipment and systems.

Our staff provides guidance through the identification process, production, and logistic requirements to support your needs. A replacement parts specialist is available 24/7 to assist in maximizing machine uptime.

Advanced Capabilities Paperchine’s replacement part support capabilities include the new FARO Arm® and FARO Laser Tracker®. Both products can be used in customer machine rooms and mill stores to greatly extend the measurement accuracy and reduce time requirements when collecting field data for supplying replacement parts. The digital files collected are used to build a SolidWorks® 3-D model of the parts or system to be replaced. This provides further assurance that the replacement part supplied will duplicate or outperform the original part.

FARO Laser Tracker® being used to build large scale SolidWorks® 3-D model of entire machine section. Parts are measured without removal from machine section.

FARO Arm® being used to measure smaller replacement parts. A SolidWorks® 3-D model of the part is created from the digital measurements.

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Paperchine Replacement Parts

Mechanical Field Service Paperchine’s expert service engineers and technicians are among the best qualified to service the rugged machines that have served the paper industry for decades to the most current technology. We can assist in all life-cycle phases of your paper machine by identifying and supplying the proper replacement parts through outage planning to the installation and start-up of the components.

Paperchine provides installation and maintenance services for the entire paper machine, from the headbox through the winder. We specialize in the following machine sections:

Headbox• Provide Slice Lip/Harware & install, any OEM• Provide Apron Lip/Hardware & install• Provide Attenuator Diaphragms/Parts & i• Provide Rectifier Roll Bearings & install

Forming• Faro Tracker - Optical alignment • Installation of guides, stretchers, save-alls, cantilever bolts

Press• Faro Tracker - Optical Alignment • Provide & install guides, stretchers, cantilever bolts, air rides,

hydraulic components

Dryers• Faro Tracker - Optical Alignment • Installation of guides, stretchers, cross shafts, air rides,

hydraulic/pneumatic/electric components• Doctor oscillator & bearing installation• Steamfits & Syphon maintenance & installation• Spoiler Bar spring replacement & installation

Mechanical Field Service – Size Press/Coaters• Optical alignment of Size Press/Coater components• Provide Edge Wipes & Installation• Air knife lip reconditioning and replacement

Reels & Winders• Faro Tracker - Optical Alignment• Reel & Winder Audits for Optimization

Drives In-House Repairs • Refurbish Differential Gear Drive Units • Rebuild Differential Shaft Assemblies Field Service • Preventative Maintenance Program (PMP) Justification • Process, Technical & Maintenance Training • Differential Drive & Transfer Case Inspection • CC Roll & Yankee Dryer Gear Box Rebuild

Threading• Fibron System Servicing• Vacuum Conveyor Belt System Servicing• Air Tray System Servicing• Tail Threading Process Optimization• Tailcutter Servicing• Threading Equipment Modifications• Annual Threading Service Agreements

www.paperchine.com

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