replace or rehab anaerobic digesters at la crosse€¦ · with other rehab projects at its wwtp....

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Replace or Rehab Anaerobic Digesters at La Crosse

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Page 1: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Replace or Rehab Anaerobic

Digesters at La Crosse

Page 2: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Provide some incredibly interesting information describing the La Crosse wastewater treatment plant.

Provide historical information related to the City’s experience with other rehab projects at its WWTP.

Provide details of the existing digestion system at the WWTP and the decision-making process related to rehabilitation instead of replacement.

Look at the details and challenges of the process to rehabilitate the first digester.

Summarize costs for the first digester rehabilitation project.

What did we learn for the next project(s)?

Include LOTS of pictures!!

Page 3: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Impress anyone with an especially innovative use of PowerPoint

(or any other) technology, and/or

Impress anyone with the presentation capabilities of the

presenters!

Page 4: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

West coast of Wisconsin; approx. City population of 52,000.

WWTP……

20 MGD facility

Regional wastewater plant - currently receives flow from five areas

outside corporate limits; approx. population served 85,000 – 90,000.

Anaerobic Digestion System

Four “vintage” digesters: Newest 1953….Oldest 1936 (original)

Page 5: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 6: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 7: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

2002 – Three Primary Clarifiers All steel

Concrete tank restoration (epoxy injection)

Handrail

Project costs:

o Rehabilitation - $ 220,300

o Design, Engineering & Project Management - $100,000

2004 – Four Final and Two Rectangular Primary Clarifiers All steel

Concrete tank restoration (epoxy injection)

Handrail

Project costs:

o Rehabilitation - $ 829,000

o Design, Engineering & Project Management - $100,000

Page 8: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

2011 – Two Gravity Thickeners

All steel

One drive mechanism

Concrete tank restoration (epoxy injection)

Handrail

Project costs:

o Rehabilitation - $ 220,100

o Design, Engineering & Project Management - $100,000

Page 9: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

One 74’ diameter spiral-guided cover

Original cover installed in 1953; inspected in last five years as part of

digester cleaning

Remove cover from tank

Structural and steel replacement as required

Complete sandblast and re-paint

Re-installation of cover into tank & start-up

Project costs:

o Rehabilitation - $ 435,000

o Design, Engineering & Project Management - $100,000

Estimated cost to replace - $1.3 million

Page 10: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 11: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 12: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 13: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 14: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 15: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 16: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 17: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 18: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 19: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 20: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 21: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 22: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 23: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 24: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 25: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 26: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 27: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 28: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 29: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 30: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making
Page 31: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Project costs:

o Rehabilitation - $ 435,000

o Design, Engineering & Project Management - $100,000

Estimated cost to replace - $1.25 million

Page 32: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Inspection is critical first step.

Capacity issues?

Philosophy, i.e., replace just because it’s old…..??

Design has to assume some surprises along the way.

On-site inspection during project!!!!!

Resulting Value – La Crosse experience has been that

rehabilitation can be a very cost-effective alternative to

replacement.

Page 33: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making

Wastewater supervisors and staff

City Engineering Department

Process Equipment Repair Services

Page 34: Replace or Rehab Anaerobic Digesters at La Crosse€¦ · with other rehab projects at its WWTP. Provide details of the existing digestion system at the WWTP and the decision-making