rehabilitation of the county road 11 bridge...st. lawrence county department of highways...

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St. Lawrence County St. Lawrence County Department of Highways Department of Highways Rehabilitation of the County Road 11 Bridge Rehabilitation of the County Road 11 Bridge Town of Gouverneur Town of Gouverneur St. Lawrence County, St. Lawrence County, New York New York By: By: Thomas Butler Thomas Butler Stantec Consulting Services Stantec Consulting Services October 2006 October 2006

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Page 1: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

St. Lawrence County St. Lawrence County Department of HighwaysDepartment of Highways

Rehabilitation of the County Road 11 BridgeRehabilitation of the

County Road 11 Bridge

Town of Gouverneur Town of Gouverneur St. Lawrence County, St. Lawrence County,

New YorkNew York

By:By: Thomas Butler Thomas Butler

Stantec Consulting ServicesStantec Consulting Services

October 2006October 2006

Page 2: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project InformationProject Location

Page 3: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project Information

Page 4: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project Information

Page 5: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project Information

Page 6: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project Information

Page 7: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

General Project InformationGeneral Project InformationServes traffic between the Village of Gouverneur and points north of the river

Rural Minor Collector Road

Owned and maintained by St. Lawrence County

Page 8: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

Formwork for 1929 Bridge Construction

Page 9: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

September 2003

Page 10: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

Ledge Rock

Concrete Thrust Block / Foundation

Page 11: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

Abutments and piers constructed to be similar in configuration

Page 12: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

Spill-through abutments

South Abutment

Voids filled at north abutment

North Abutment

Page 13: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

Completed 1929 Bridge

Page 14: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Existing BridgeExisting Bridge

1984 Bridge Rehabilitation

Page 15: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Bridge SignificanceBridge Significance

Existing Bridge

Eligible for the National Register of Historic Places

Page 16: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Structural DeficienciesStructural Deficiencies

Jointed configuration allowed water and de-icing salts to penetrate deck surface

Existing piers and spandrel walls exhibited significant deterioration

Page 17: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Structural DeficienciesStructural Deficiencies

Additional deck slab increased dead load of the structure

Flexural cracking was evident at each spandrel column

Page 18: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Functional DeficienciesFunctional Deficiencies

Non-standard travel lane and shoulder widths

Page 19: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Functional DeficienciesFunctional Deficiencies

Rock outcrops and non-standard roadway geometry limited sight distance and encroached on desired clear zone

Page 20: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Design ConceptDesign Concept

Page 21: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Approach Span ReconstructionApproach Span Reconstruction

Removal of existing superstructure

Removal and replacement of abutments and piers

Construction of new wingwalls

Deck slab construction

Page 22: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Core Sampling and AnalysisCore Sampling and Analysis

Concrete cores extracted and tested

Poor durability, no air entrainment, high compressive strength

Page 23: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Main Span RehabilitationMain Span Rehabilitation

Removal and replacement of deck slab and railing systemRemoval and replacement of spandrel columnsRehabilitation of arch barrel

Page 24: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Main Span RehabilitationMain Span Rehabilitation

Removal and replacement of deteriorated concrete

Application of penetrating sealer

Page 25: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Main Span RehabilitationMain Span Rehabilitation

Transverse Section

Bridge width increasedCurbless configuration

Main span constructed to be jointless

Section @ Pier

Page 26: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Main Span RehabilitationMain Span Rehabilitation

Existing Bridge

New Bridge

Page 27: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Main Span RehabilitationMain Span Rehabilitation

Inspection access maintained

Columns similar to existing

Page 28: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Correcting Functional DeficienciesCorrecting Functional Deficiencies

Existing Bridge

Potential Realignment

Page 29: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Correcting Functional DeficienciesCorrecting Functional Deficiencies

Travel lane and shoulder widths increased

Roadway raised at bridge

Superelevation improved

Page 30: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Correcting Functional DeficienciesCorrecting Functional Deficiencies

Transition between curves improved

Rock outcrops cut back to gain clear zone width

Page 31: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Page 32: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Page 33: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Page 34: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

South Abutment

Abutments constructed concurrently with spandrel columns

North Abutment

Page 35: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Front row of piles driven to top of existing foundation

South Abutment

Page 36: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Spandrel Wall Demolition

Page 37: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Spandrel Column Construction

Page 38: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Deck construction utilized removable formwork

Placing Forms

Underside of Formwork

Page 39: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Bracing of Approach Span Formwork

Page 40: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Water Curing of Deck Slab

Page 41: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

ConstructionConstruction

Segmental block retaining wall

Existing Access Road

Completed WallWall Construction

Page 42: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Lessons LearnedLessons Learned

Page 43: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Lessons LearnedLessons Learned

Section at Pier

Typical Pier Cracking

Page 44: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Lessons LearnedLessons Learned

Cracking of Fascia at Joint

Page 45: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Outstanding FeaturesOutstanding Features

East Elevation

Page 46: Rehabilitation of the County Road 11 Bridge...St. Lawrence County Department of Highways Rehabilitation of the County Road 11 Bridge Town of Gouverneur St. Lawrence County, New York

Interesting FactsInteresting Facts1854 Crossing $2851929 Replacement $50,0002005 Rehabilitation $1,650,0001854 Original Crossing

2005 Rehabilitation1929 Replacement Bridge