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2016 RHEYFIRM(RTS) R-(N)TS, 31.03.2016 1

REELING CABLE

RHEYFIRM(RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kV – 20/35 kV

adapted to DIN VDE 0250 part 813

Contents:

• Letter code

• Construction details

• Cross-section and voltage-classes

• Technical data


REELING CABLE

RHEYFIRM(RTS) R-(N)TSCGEWTOEUS 3x...+3x.../3 3.6/6 kV - 20/35 kV

adapted to DIN VDE 0250 part 813

Letter code

Flexible cables acc. to german standards

To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used. A selection of essential letters indicating: - insulation material, cable design - construction elements, special properties - sheath material, manufacturer letter codes Following table shows you the letter code of the product group.

Cable design

Letter code Explanation

R- Nexans letter code for flexible cable version – reeling application

(N) adapted to DIN VDE 0250 part 813

TS heavy duty rubber insulated flexible cable type

CGE non metallic screen over conductor and insulation

W heat resisting insulation compound

T reinforcement

OE oil-resistant

U flame retardant

S Nexans letter code for heavy duty 5GM5 neoprene compound

(RTS) Nexans letter code for flexible cable version with optimized wall thicknesses

(RTK) Nexans letter code for flexible cable version with special cold flexible compound

/3 Protective conductor symmetrically split in the three outer interstices

Insulation material

Special elastomeric ethylene-propylene rubber (EPR) compound RHEYCLEAN-HV better than 3GI3 acc. DIN VDE 0207 part 21, developed for optimized insulation wall thickness.

Sheath materials

Inner sheath: synthetic rubber compound for a max. permissible operating temperature at conductor of 90 °C Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc. DIN VDE 0207 part 21, oil-resistant acc. EN 60811-2-1, flame-retardant acc. DIN EN 60332-1-2.


REELING CABLE

RHEYFIRM(RTS) R-(N)TSCGEWTOEUS adapted to DIN VDE 0250 part 813

Application

Flexible reeling cable for energy supply with cable guidance in different levels, e.g. reel axis in travel direction. Especially for high and extreme mechanical stress e.g. torsional stresses ( ± 25 °/m ) and high reeling speed up to 270 m/min and a min. tensile load of 10 N/mm². For connection of large material handling machines such as excavators, cranes, stacker/reclaimer, dumpers, mobile crushers in open-pit mines on console-cable reels/level wind reels. Further requirements see DIN VDE 0298 part 3. Three main cores and the protective conductor symmetrically split in the interstices with embedded reinforcement in the outer sheath. Other special designs – depending on application – are also possible:

• with strain relief and improved flexibility for applications with increased mechanical tension

• extra cold resistant/flexible sheaths ( RHEYFIRM(RTK) )

Design

Conductor: Copper, plain, flexible stranded acc. to DIN EN 60228 class 5 Insulation: - inner semi-conductive stress control layer - elastomeric insulation EPR compound RHEYCLEAN-HV - outer semi-conductive insulation shield layer Protective conductor Copper conductor, plain, semi-conducting layer Cabling Power cores assembled over semi-conductive rubber centre with semi-conductive rubber fillers and the divided protective conductor in the interstices Inner sheath Extruded sheath of GM1b synthetic rubber compound filling the interstices Reinforcement Embedded braid made of synthetic threads with very high tensile load Outer sheath Chlorinated heavy duty rubber compound 5GM5, colour: red Marking on customer request or standard embossed marking e.g.: RHEYFIRM(RTS) R-(N)TSCGEWTOEUS 3x50+3x25/3 6/10 kV I NEXANS I year

Standards

Adapted to DIN VDE 0250 part 813, DIN VDE 0298-3 and 4, UL-File E302473


RHEYFIRM(RTS) R-(N)TSCGEWTOEUS

3 x ... + 3 x ... / 3

Rated voltage: 3.6/6 kV

Max. permissible operating voltage Ubmax AC systems: 7.2 kV; DC systems: 10.8 kV Test voltage: 11 kV A.C.

Type - No.: Cross-section

Max. conductor resistance at 20 °C

Outer-Ø Weight approx.

Permissible tensile load static/dynamic min. max.

[mm²] [Ω/km] [mm] [mm] [kg/km] [N]

71304256 3x25+3x25/3 0.780 40 43 2530 1500/2250

71303218 3x35+3x25/3 0.554 42 45 2825 2100/3150

71303250 3x50+3x25/3 0.386 46 48 3460 3000/4500

71305270 3x70+3x35/3 0.272 50 53 4360 4200/6300

71303274 3x95+3x50/3 0.206 53 56 5430 5700/8550

71303278 3x120+3x70/3 0.161 54 57 6140 7200/10800

7130xxx 3x150+3x70/3 0.129 57 60 7170 9000/13500

71303272 3x185+3x95/3 0.106 68 71 9190 11100/16650

7130xxxx 3x240+3x120/3 0.0801 69 72 10900 14400/21600

7130xxxx 3x300+3x150/3 0.0641 74 77 13630 18000/27000

Other cross-section and nominal voltages on request

Rated voltage: 6/10 kV

Max. permissible operating voltage Ubmax AC systems: 12 kV; DC systems: 18 kV Test voltage: 17 kV A.C.






7130xxxx 3x16+3x16/3 1.21 38 41 2030 960/1440

71304257 3x25+3x25/3 0.780 40 43 2530 1500/2250

71304262 3x35+3x25/3 0.554 42 44 2825 2100/3150

71302023 3x50+3x25/3 0.386 46 49 3460 3000/4500

71305068 3x70+3x35/3 0.272 50 53 4350 4200/6300

71308680 3x95+3x50/3 0.206 55 57 5565 5700/8550

71304380 3x120+3x70/3 0.161 58 61 6490 7200/10800

71304383 3x150+3x70/3 0.129 64 67 7915 9000/13500

71303275 3x185+3x95/3 0.106 68 71 9325 11100/16650

71304381 3x240+3x120/3 0.0801 73 76 11360 14400/21600

71302024 3x300+3x150/3 0.0641 80 83 14050 18000/27000




Rated voltage: 8.7/15 kV







71305259 3x25+3x25/3 0.780 41 43 2510 1500/2250

71305264 3x35+3x25/3 0.554 42 44 2825 2100/3150

71305263 3x50+3x25/3 0.386 46 49 3460 3000/4500

71305069 3x70+3x35/3 0.272 50 53 4400 4200/6300

71305274 3x95+3x50/3 0.206 55 58 5470 5700/8550

71305273 3x120+3x70/3 0.161 58 61 6490 7200/10800

71305272 3x150+3x70/3 0.129 64 67 7830 9000/13500

71305276 3x185+3x95/3 0.106 68 71 9260 11100/16650

71305268 3x240+3x120/3 0.0801 73 76 11360 14400/21600

71305269 3x300+3x150/3 0.0641 80 83 14050 18000/27000









71304259 3x25+3x25/3 0.780 46 48 2990 1500/2250

71306264 3x35+3x25/3 0.554 47 50 3330 2100/3150

71306365 3x50+3x25/3 0.386 49 53 3820 3000/4500

71308685 3x70+3x35/3 0.272 55 58 4880 4200/6300

71306369 3x95+3x50/3 0.206 57 61 5780 5700/8550

71306370 3x120+3x70/3 0.161 64 67 7820 7200/10800

71306378 3x150+3x70/3 0.129 67 70 8850 9000/13500

71306379 3x185+3x95/3 0.106 71 74 9760 11100/16650

71306380 3x240+3x120/3 0.0801 78 81 12430 14400/21600

71306381 3x300+3x150/3 0.0641 83 86 14480 18000/27000











71302013 3x25+3x25/3 0.780 54 57 3890 1500/2250

71302014 3x35+3x25/3 0.554 54 57 4050 2100/3150

71302015 3x50+3x25/3 0.386 55 58 4450 3000/4500

71302016 3x70+3x35/3 0.272 58 61 5410 4200/6300

71302017 3x95+3x50/3 0.206 64 67 6750 5700/8550

71302018 3x120+3x70/3 0.161 65 68 8100 7200/10800

71302019 3x150+3x70/3 0.129 69 72 9250 9000/13500

71302020 3x185+3x95/3 0.106 73 76 9960 11100/16650

71302021 3x240+3x120/3 0.0801 79 83 12750 14400/21600

71302022 3x300+3x150/3 0.0641 84 88 14830 18000/27000



Max. permissible operating voltage Ubmax AC systems: 36 kV; DC systems: 54 kV Test voltage: 43kV A.C.






71308080 3x25+3x25/3 0.780 60 63 4670 1500/2250

71308081 3x35+3x25/3 0.554 60 63 4790 2100/3150

71308082 3x50+3x25/3 0.386 65 68 5800 3000/4500

71308083 3x70+3x35/3 0.272 66 69 6540 4200/6300

71308090 3x95+3x50/3 0.206 68 72 7150 5700/8550

71308084 3x120+3x70/3 0.161 71 74 8250 7200/10800

71308085 3x150+3x70/3 0.129 77 80 9850 9000/13500

71308086 3x185+3x95/3 0.106 79 84 10750 11100/16650

71308087 3x240+3x120/3 0.0801 85 88 13570 14400/21600

71308093 3x300+3x150/3 0.0641 91 95 16130 18000/27000











7130xxxx 3x120+3x70/3 0.161 74 77 8830 7200/10800




Electrical data Current-carrying capacity in ampere [A] at 30 °C ambient temperature (acc. DIN VDE 0298-4) on ground:

Short circuit current (80 – 250 °C / Ithr = 149 A/mm²) in kA

tk

tkrIthrIthz •=

Cross-section [mm²]

Up to 10 kV [A] Over 10 kV [A]

25 131 139

35 162 172

50 202 216

70 250 265

95 301 319

120 352 371

150 404 428

185 461 488

240 553 587

300 641 680


for 1 s (tkr) for 0.5 s (tk)

25 3.7 5.3

35 5.2 7.4

50 7.5 10.5

70 10.4 14.8

95 14.2 20.0

120 17.9 25.3

150 22.4 31.6

185 27.6 39.0

240 35.8 50.6

300 44.7 63.2

Bending radii

Smallest permissible bending radius:

- fixed installation: 6 x outer-∅

- reeling application: 12 x outer-∅

- deflection pulleys: 15 x outer-∅

- min. distance with S-type directional changes: 20 x outer-∅

Thermal properties

Permissible temperature on cable surface - static: -50 °C/+80 °C - reeling application: -30 °C/+80 °C with special cold flexible compound: -45 °C/+80 °C - Max. conductor temperature: 90 °C - Max. short-circuit temperature of conductor: 250 °C Correction factor for ambient temperatures other than 30 °C to be applied to the current-carrying capacities for cables in the air acc. DIN VDE 0298-4 (permissible conductor temperature 90 °C):

10 °C 20 °C 30 °C 40 °C 50 °C 60 °C 70 °C

1.15 1.08 1.00 0.91 0.82 0.71 0.58

Correction factor for reeled flexible cables acc. DIN VDE 0298-4

No. of layers 1 2 3 4 5

Factor 0.80 0.61 0.49 0.42 0.38

Mono spiral reel 0.80


Global expert in cables and cabling systems With energy as the basis of its development, Nexans, the worldwide leader in the cable industry, offers an extensive range of cables and cabling systems. The Group is a global player in the infrastructure, industry, building, Local Area Network and mining markets. Nexans addresses a series of market segments from energy, transport and telecom networks to shipbuilding, oil and gas, nuclear power, automotive, electronics, aeronautics, handling and automation. With an industrial presence in 40 countries and commercial activities worldwide, Nexans employs 26,000 people and had sales in 2015 of 4.6 billion €. Nexans is listed on NYSE Euronext Paris, compartment A.

Nexans may make changes to the technical specifications of its products, in particular to make improvements thereto or to ensure compliance with

applicable laws and regulations.

Nexans Germany GmbH D-41238 Moenchengladbach Bonnenbroicher Str. 2-14 Tel: +49 (0)2166 27 2176 Fax: +49 (0)2166 27 2781

[email protected]

2016 RHEYFIRM(RS) F-(N)TSCGEWOEUS

Contents:

• Letter code • Construction details• Cross-section and nominal voltages• Technical data

(N)TSCGEWOEUS 1

TRAILING CABLE

RHEYFIRM(RS) F-(N)TSCGEWOEUSin line with DIN VDE 0250 part 813

Construction details section and nominal voltages

TRAILING CABLE

(N)TSCGEWOEUS in line with DIN VDE 0250 part 813



To indicate the conformity to a relevant cable standard in Germany the starting letter >N< is used.

A selection of essential letters indicating:

Following table shows you the letter code

Cable design

Letter code Explanation

F- Nexans letter code for flexible cable version

(N) in line with DIN VDE 0250 part 813

TS heavy duty rubber insulated flexible cable type

CGE non metallic screen over conductor and insulation

W heat-resisting insulation com

OE oil-resistant

U flame-retardant

S Nexans letter code for heavy duty 5GM5 neoprene compound

(RS) Nexans letter code for flexible cable version with optimized wall thicknesses

/3 Protective conductor symmetrically split in the interstices

Insulation material

Special elastomeric RHEYCLEAN-

thickness.

Sheath materials

Inner sheath: synthetic rubber compound for a max. permissible operating temperature at

conductor of 90 °C

Outer sheath: chlorinated heavy duty rubber compound type 5GM5 acc.

oil-resistant acc.

Both sheaths are inseparable fixed together.

(N)TSCGEWOEUS 2

TRAILING CABLE



the conformity to a relevant cable standard in Germany the starting letter >N< is used.

A selection of essential letters indicating: - insulation material

- cable design

- construction elements

- special properties

- sheath material

- manufacturer letter codes

the letter code of the product group.

Nexans letter code for flexible cable version – fixed installation

in line with DIN VDE 0250 part 813

heavy duty rubber insulated flexible cable type

non metallic screen over conductor and insulation

resisting insulation compound

retardant

Nexans letter code for heavy duty 5GM5 neoprene compound

Nexans letter code for flexible cable version with optimized wall thicknesses

Protective conductor symmetrically split in the interstices

-HV-EPR compound, developed for optimized insulation wall

synthetic rubber compound for a max. permissible operating temperature at

conductor of 90 °C

chlorinated heavy duty rubber compound type 5GM5 acc. to DIN VDE 0207 part 21

resistant acc. to EN 60811-2-1, flame-retardant acc. to DIN EN 603

Both sheaths are inseparable fixed together.

TRAILING CABLE

(N)TSCGEWOEUS VDE 0250 part 813

Letter code

the conformity to a relevant cable standard in Germany the starting letter >N< is used.

Nexans letter code for flexible cable version with optimized wall thicknesses

developed for optimized insulation wall

synthetic rubber compound for a max. permissible operating temperature at

DIN VDE 0207 part 21,

DIN EN 60332-1-2.


Application

RHEYFIRM(RS) F-(N)TSCGEWOEUS was developed for use in open pit mines for operation under

difficult requirements in the ambit of DIN VDE 0168:

mines. quarries and similar plants.

This two sheath version - with optimized wall thicknesses

in open pit mines, on stacker/reclaimer e.g. in coal bunker

spreaders and auxiliary equipment like hopper cars

equipment. Further requirements see DIN VDE 0298

Three main cores and the protective conductor symmetrically split in the interstices.

Design

Phase core

Copper, plain, flexible stranded acc. to DIN EN 60228 class 5

Insulation:

- inner semi-conductive stress control

- elastomeric insulation made of dielectric and thermal high graded

ozone-resistant rubber compound RHEYCLEAN

- outer semi-conductive insulation shield

Ground conductor

Copper, plain, flexible stranded acc. DIN EN 60228 class 5

conducting layer

Cabling

Power cores assembled over semi

conductive rubber fillers and the divided

interstices

Inner sheath

Extruded sheath of GM1b synthetic rubber compound filling the interstices

Outer sheath

Heavy duty chlorinated rubber compound

flame retardant, tear resistant and

Marking

Embossed marking e.g.:

RHEYFIRM(RS) F-(N)TSCGEWOEUS

Standards

In line with DIN VDE 0250 part 813

(N)TSCGEWOEUS 3

TRAILING CABLE


(N)TSCGEWOEUS was developed for use in open pit mines for operation under

difficult requirements in the ambit of DIN VDE 0168: Erection of electrical installations in open

ries and similar plants.

with optimized wall thicknesses – can be use for laying along conveyor belts

on stacker/reclaimer e.g. in coal bunker, on shiftable belt conveyor systems

pment like hopper cars, belt wagons or trippers, on material handling

equipment. Further requirements see DIN VDE 0298-3.


anded acc. to DIN EN 60228 class 5

conductive stress control layer

of dielectric and thermal high graded.

resistant rubber compound RHEYCLEAN-HV EPR

ve insulation shield layer, easy strip (thermo strip);

flexible stranded acc. DIN EN 60228 class 5, extruded, semi-

Power cores assembled over semi-conductive rubber centre with semi-

he divided ground conductor in the

Extruded sheath of GM1b synthetic rubber compound filling the interstices

chlorinated rubber compound, quality 5GM5, oil resistant,

tear resistant and abrasion proof.

(N)TSCGEWOEUS 3x50+3x50/3 6/10 kV I NEXANS I year

n line with DIN VDE 0250 part 813, DIN VDE 0298-3 and 4

TRAILING CABLE


(N)TSCGEWOEUS was developed for use in open pit mines for operation under

Erection of electrical installations in open-cast

can be use for laying along conveyor belts

on shiftable belt conveyor systems, on

on material handling



Rated voltage: 6/10 kV Max. permissible operating voltage U Max. permissible operating voltage U Test voltage:


[mm²]

71308535 3x35+3x25/3

71303254 3x50+3x25/3

71304269 3x50+3x50/3

71303255 3x70+3x35/3

7130xxxx 3x70+3x50/3

71303286 3x95+3x50/3

71303285 3x120+3x70/3

71303256 3x150+3x70/3

71304270 3x185+3x95/3

71303257 3x240+3x120/3


Rated voltage: 12/20 kV Max. permissible operating voltage U Max. permissible operating voltage Test voltage:


[mm²]

7130xxxx 3x25+3x25/3

71303258 3x35+3x25/3

71303259 3x50+3x25/3

71303260 3x70+3x35/3

71303261 3x95+3x50/3

71306372 3x120+3x70/3

71303262 3x150+3x70/3

71303263 3x185+3x95/3

71303264 3x240+3x120/3


(N)TSCGEWOEUS 4

TRAILING CABLE


Max. permissible operating voltage Ubmax AC systems:Max. permissible operating voltage Ubmax DC systems:Test voltage: 17 kV A.C.



min. Max.

[Ω/km] [mm] [mm] [kg/km]

0.554 43 46 2750

0.386 46 49 3400

0.386 46 49 3490

0.272 50 53 4300

0.272 50 53 4410

0.206 55 58 5450

0.161 58 61 6450

0.129 64 67 7650

0.106 68 71 9100

0.0801 73 76 11400

section and nominal voltages on request




min. Max.


0.780 46 49 2960

0.554 48 51 3380

0.386 50 53 3800

0.272 55 58 4800

0.206 58 61 5700

0.161 61 64 6660

0.129 66 69 8100

0.106 70 73 9500

0.0801 77 80 12000


TRAILING CABLE

(N)TSCGEWOEUS DIN VDE 0250 part 813

AC systems: 12 kV DC systems: 18 kV

Permissible tensile load

[N]

3000

3000

3000

3150

3150

4275

5400

6750

8325

10800



[N]

1125

3000

3000

3150

4275

5400

6750

8325

10800


Rated voltage: 18/30 kV Max. permissible operating voltage U Max. permissible operating voltage U Test voltage: 43 kV A


[mm²]

71308292 3x35+3x25/3

71308293 3x50+3x25/3

71308291 3x70+3x50/3

71308295 3x95+3x50/3

71308288 3x120+3x70/3

71308297 3x150+3x70/3

71308298 3x185+3x95/3

71308277 3x240+3x120/3


Rated voltage: 20/35 kV Max. permissible operating voltage U Max. permissible operating voltage U Test voltage: 50


[mm²]

71308290 3x70+3x50/3

7130xxxx 3x120+3x70/3


(N)TSCGEWOEUS 5

TRAILING CABLE

RHEYFIRM(RS) F-(N)TSCGEWOEUSin line with DIN VDE 02



(main core)


min. Max.


0.554 60 63 4500

0.386 62 65 5000

0.272 66 69 6130

0.206 68 71 7100

0.161 72 75 8450

0.129 76 79 9500

0.106 79 83 10900

0.0801 84 88 13000




(main core)


min. Max.


0.554 68 71 6470

0.161 74 77 8630


TRAILING CABLE




[N]

3000

3000

3150

4275

5400

6750

8325

10800



[N]

3000

5400


Electrical data

Current-carrying capacity in ampere [A] at 30 °C

ambient temperature (acc. DIN VDE 02

ground:


up to 10 kV [A] o

25 131

35 162

50 202

70 250

95 301

120 352

150 404

185 461

240 553

Bending radii

Smallest permissible bending radius:

Thermal properties

Permissible temperature on cable surface

- static:

- flexing:

Max. conductor temperature:

Max. short-circuit temperature of conductor:

Correction factor for ambient temperatures other than 30 °C to be applied to the current

capacities for cables in the air acc

10 °C 20 °C 30 °C

1.15 1.08 1.00

(N)TSCGEWOEUS 6

TRAILING CABLE


carrying capacity in ampere [A] at 30 °C

ambient temperature (acc. DIN VDE 0298-4) on

Short circuit current (80 – 250 °C / Ithr = 149 A/mm²) in kA:

IthrIthz •=

over 10 kV [A]

139

172

216

265

319

371

428

488

587


for 1 s (tkr) for 0.5 s (t

25 3.7

35 5.2

50 7.5

70 10.4

95 14.2

120 17.9

150 22.4

185 27.6

240 35.8

Smallest permissible bending radius: - fixed installation: 6 x outer-∅

- festoon systems: 10 x outer-∅

- free movement: 10 x outer-∅

Permissible temperature on cable surface

-40 °C / +80 °C

-30 °C / +80 °C

90 °C

circuit temperature of conductor: 250 °C

Correction factor for ambient temperatures other than 30 °C to be applied to the current

acc- DIN VDE 0298-4 (permissible conductor temperature 90 °C):

40 °C 50 °C 60 °C 70 °C

0.91 0.82 0.71 0.58

TRAILING CABLE


= 149 A/mm²) in kA:

tk

tkr

for 0.5 s (tk)

5.3

7.4

10.5

14.8

20.0

25.3

31.6

39.0

50.6

Correction factor for ambient temperatures other than 30 °C to be applied to the current-carrying

(permissible conductor temperature 90 °C):


Global expert in cables and cabling systems

With energy a

worldwide le

range of cables and cabling systems. The Group is a global

player in the infrastructure, industry, building, Local Area

Network and mining markets. Nexans addresses a series of

market segments from energy, tr

networks to shipbuilding, oil and gas, nuclear power,

automotive, electronics, aeronautics, handling and

automation. With an industrial presence in

and commercial activities worldwide, Nexans employs

26,000 people and had s

Nexans is listed on NYSE Euronext Paris, compartment A.

All drawings, designs, specifications, plans and particulars of weights, size and

dimensions contained in the technical or comme

indicative only and shall

D-41238 Mönchengladbach

ML-I PM

(N)TSCGEWOEUS 7


With energy as the basis of its development, Nexans, the

worldwide leader in the cable industry, offers an extensive




market segments from energy, transport and telecom



automation. With an industrial presence in 40 countries


00 people and had sales in 2015 of 4,6 billion

Nexans is listed on NYSE Euronext Paris, compartment A.


dimensions contained in the technical or commercial documentation of

hall not be binding on Nexans or be treated as con

representation on the part of Nexans.

NEXANS Deutschland GmbH

41238 Mönchengladbach - Bonnenbroicher Str. 2-14

I PM, [email protected], 11.04.16


s the basis of its development, Nexans, the

ader in the cable industry, offers an extensive




ansport and telecom



countries


billion €.


rcial documentation of Nexans is

as constituting a

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