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RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST John Peronto and Robert Sinn 11 th International Workshop on Structural Concrete October 19, 2019

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Page 1: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

RECENT SUPERTALL CONCRETE

TOWERS IN THE MIDDLE EASTJohn Peronto and Robert Sinn

11th International Workshop

on Structural Concrete

October 19, 2019

Page 2: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Uptown Dubai – Site of Supertalls

Page 3: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Uptown Dubai – Site of Supertalls

711m Supertall Tower and Structural System

Concrete Material

a. Strength (f’c)

b. Modulus (MOE)

c. Local Challenges

Wind Tunnel Testing

Site Challenges and Wake Buffeting

Performance

Page 4: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

• Concrete Core

• Concrete Mega-Columns

• Steel Outriggers

(3 – Stories Deep)

• Concrete Belt Wall

(2 – Stories Deep)

• Concrete Secondary

Columns

• Concrete Floor Framing

Structural System

Page 5: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

High-Strength Concrete Data

Page 6: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Floor Framing – Concrete vs Steel

Page 7: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Floor Framing – Flat Slab Analysis

Page 8: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Mega-Column Design

Page 9: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Concrete Core with Mega-Column and Outrigger Schemes

Structural System

Page 10: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Outriggers and Seismic Overstrength

Page 11: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Outrigger MEP Coordination

Section per ASGG sketch

Page 12: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Footprint Comparison

Uptown Dubai T1– Floor Plan Jeddah Tower – Floor Plan

Page 13: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Footprint Comparison

Uptown Dubai T1 and Jeddah Tower – Floor Plan Overlay

Page 14: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Wind Tunnel Testing - RWDI

Page 15: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Images per RWDI report (Figure 6a)

Initial HFFB Wind Tunnel Test Response

Page 16: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Images per RWDI report (Figure 6a)

Aeroelastic Wind Tunnel Test Refined Response

Page 17: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Tower 2 (340m) – WAKE BUFFETING !!

Page 18: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Tower 2 (340m) – WAKE BUFFETING !!Results

Page 19: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Phase 1 - Construction Progress (Raft)

Page 20: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Phase 1 - Construction Progress (Tower Rising)

Page 21: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Jeddah Tower – 1st 1km Tall Structure

Page 22: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Name

City

Country

Height

Jeddah Tower

Jeddah

Saudi Arabia

1000m

Burj Khalifa

Dubai

United Arab Emirates

828m

Shanghai Tower

Shanghai SH

China

632m

Taipei 101

Taipei

Taiwan

508m

Petronas Towers

Kuala Lumpur

Malaysia

452m

Page 23: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Team/Code Recap

Structural Engineer:

Architect:

Developer

Competition Start :

Complete Design Docs:

Reinforced Concrete:

General Contractor:

Employers Engineer:

Thornton Tomasetti (TT)

Adrian Smith + Gordon Gill

Architecture (AS+GG)

Jeddah Economic Company

(JEC)

June 2009

August 2013

Design to ACI 318

Saudi BinLaden Group (SBG)

Dar Al-Handasah

Page 24: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Structural System

- All walls connected with link beams

- No columns

- No outriggers

- No column transfers

- Flat plate floors

- No spandrel beams

Page 25: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

High Strength Concrete and Reinforcing Bar Materials

Vertical Concrete (f’c)

Rebar Cylinder

65 MPa

9,500 psi

75 MPa

11,000 psi

85 MPa

12,500 psi

520 MPa75 ksi

60 MPa /

9,000 psi

420 MPa

60 KSI

Page 26: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

85 MPa Concrete Spec

f’c =85 MPa (12,3000 psi) at 90d

MOE =43.3 GPa (6300 ksi) at 90d

Mix: Near SCC

Water/Cementitious Ratio 0.25

Density 156 pcf

OPC 696 lb

SF 76 lb

PFA 170 lb

3/8” CA 1580 lb (Medina)

Fine Agg 1245 lb

Water/Ice 235 lb

HRWR Polycarboxylate

VMA

Page 27: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

High Strength Concrete – Site Testing for f’c

Page 28: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

High Strength Concrete – Site Testing for MOE

Page 29: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Bayesian Statistical Analysis

Page 30: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Kingdom Tower

*PreConstruction Testing Program

*Full Construction Concrete Testing Program

- Modulus

- Strength

- Creep

*Surveying/Monitoring Requirements

*Reporting

*Compensation Instructions

- Vertical

- Horizontal

*Assumed Sequence of Construction

Construction Guidelines & Monitoring

Page 31: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Kingdom Tower-Staging Assumptions

Representative Stages – Construction Sequence

Page 32: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Results – Kingdom Tower

Effect of Creep & Shrinkage

may redistribute load over time

Wall Stress vs. Time

Page 33: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Horizontal Displacement

Results – Kingdom Tower

At End of Construction At 10 Years

Static (ETABS)

Staged (Midas)

Page 34: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Construction – January 2014

Page 35: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Construction – February 2014

Page 36: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Mat Concrete

f’c= 60 MPa (8,7000 psi) at 56d

MOE = No requirement

Mix: Self-Consolidating Concrete

Portland C

SF

PFA

1/2,3/8” CA

Fine Agg

Water/Ice

HRWR

VMA

454 lb

66 lb

305 lb

1440 lb (Mecca)

1390 lb

250 lb

Polycarboxylate

Page 37: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Mat Foundation – Steel Fixing

Page 38: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Tower Mat Formwork

Page 39: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Tower Mat Concrete Pour

Page 40: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Mat Foundation – Insulation / Curing

Page 41: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Construction Progress

Page 42: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Sequence of Construction

Page 43: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

Wing/Corridor Wall Formwork

Page 44: RECENT SUPERTALL CONCRETE TOWERS IN THE MIDDLE EAST · Jeddah Tower Jeddah Saudi Arabia 1000m Burj Khalifa Dubai United Arab Emirates 828m Shanghai Tower Shanghai SH China 632m Taipei

October 2019

Progress:

Height 265m

Exterior Wall

Installation

Commenced

First Column

Setback

Reached

~40% Concrete

placed