robot engineering special wires assembling system...

2006

Robot EngineeringSpecial Wires

AssemblingSystem Supplier

Robotec Systems GmbH • Carl-Friedrich-Gauß-Str. 7 • 47475 Kamp-Lintfort, GER • Tel. + 49 (0) 28 42 /921 48-0 • + 49 (0) 28 42 /921 48-10 • [email protected] • www.robotec-systems.de


Design, content andspecifications are without obligation

and can be altered by the manufacturer

without notice.

Errors excepted for all information

given in this broschure.

Notes

Service at Robotec............................................

Individual parts & components for support .........

System components..........................................

Robot wires.......................................................

Robot wires for extreme

requirements....................................................

Plastics covered connectors...............................

PUR-connecting tube.......................................

Examples of our product range

Robotracks.......................................................

Robotec worldwide............................................

Robotec Kamp-Lintfort.......................................


TABLE OF CONTENTS

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SERVICE AT ROBOTEC

Robotec provides you a highly qualified team,

with longtime experience in support, robot and

special wires, and tube packages.

From developing to prototyping, manufacturing, final assembly

and service-on-the-spot –Robotec cooperates with

the leading manufacturers.

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SERVICE YOU CAN RELY ON.


We offer the best quality forextreme requirements to ensure a durable and trouble-free operation.Being professional in engineering and assembling is our main goal.

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INDIVIDUAL PARTS & COMPONENTS FOR

SUPPORT

Holder J2

System holder onswivel plate

Angle holderJ3

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INDIVIDUAL PARTS & COMPONENTS FOR SUPPORT

Corrugated tubes

Wrist support J6

Protection

Spring foot J4

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Ball joint J6

SYSTEMCOMPONENTS


Achieving the freedom to moveby using mounting elements is notnecessarily a contradiction in robotics.Robotecs well thought-out support components give your robot theessential freedom to operate at ahighspeed mode with reiteratingprecision.Our components provide a solidbasis for a durable, fluent andtrouble-free use of wiring andcable systems.

The combination of all-purposemounting elements for all establishedrobots and an individual constructionand engineering is our plus.We guarantee an economic durabilityand a high functionality of our products, and it doesn‘t make anydifference for us whether these components are hydraulic, pneumatic or electric.

... trompete D90, plastics coated

... ball joint J6 with reduction from D70 to D56

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Our rigid, flexible or variable support components are extremely resistant, developed, designed and engineered for the highest requiremements –

... small shell‘s with middle- and end jaws for corrugated hoses D36/D37

SYSTEM COMPONENTS

furthermore, they are compatible and universally usable with all common robots/robot standards.

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SYSTEMCOMPONENTS


... ball joint J6 with system holder and cable star

... angle holder J3 with system holder on swivel plate

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SYSTEM COMPONENTS

... spring foot J4 with system holder on swivel plate

... wrist support J6 with double holder and ball joint

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ROBOT WIRES

APPLICATION OF SPECIAL- AND ROBOT WIRES

For extreme requirements cables

and wires have to be in a downright

specific configuration and

manufactured by using high-grade

quality materials.

These absolutely torsion-and bending-

resistant robot wires are especially

designed to be used in automated

3D-motion manufacturing processes

within the automobile industry,

mechanical and plant engineering.

Listed below you find a small

selection of continuously available

sizes and measurements for

various applications.

We are proud to offer individual

solutions for nearly every

requirement and usage.

We are also able to customize

special wires starting at a

lenght of 100 metres.

Bus CablesInterbus, profibus,

hybrid/cables, cooper + LWL

Hoisting EngineeringDrumable wires

AutomatisationSpecial wires for industrial robots,

moved drives, switchers, sensors,

and path systems at machines and engines

Robot EngineeringAll common robot wires, cables, bus cables,

copper, LWL- and hybrid cables

Measurement EngineeringMeasurement, control and adjustment wires for

data-transfer and assembly lines, where impulses,

data or signals are to be transported

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RANGE OF GOODS FOR ROBOT ENGINEERING

ROBOT WIRES FOR EXTREMEREQUIREMENTS


Multibus cables15 strands combined

Fibre optic cable with supply linePSM-LWL-Rugged-Flex 980/1000

IBS PWR/5HD/F 5 x 1,5 mm²

Control line-stud[2x1,5+(0,25)]+ 2x 2x 0 ,25 +

5x 3x 0,25 + (0,25) mm2

Connecting line for control desk(14 x 0,5 + 3 x 2 x 0,34) mm2

23 strands combined

Handheld screwdriver line(4 x 1,0 mm²) + (2 x 2 x 0,25 mm²) +

2x (3 x 2 x 0,25 mm²)

3x 16 mm2

3x 25 mm2

3x 35 mm2

3x 50 mm2

1x 25 mm2 black/green, yellow

1x 35 mm2 black/black

16x 1,0 + (2x 1,0)BD mm2

13x 0,5+3x 1,0 + (2x 0,5)BD mm2

17x 1,0 + (2x 1,0) BD mm2

23x 1,0 + (2x 1,0) mm2

24x 1,0 + (2x 1,0) mm2

41x 1,0 + (2x 1,0) mm2

2x 0,5 + (2x 0,5) mm2

5x 1,0 + (2x 1,0) mm2

6x 0,75 + (3x 0,75) mm2

5x (2x 0,75) + 22 x 0,75 mm2

EMZ Motor/Steuerleitung 32 adrig

Interbus cables5x (2 x 0,25) + 2x (2x1,0) + 1,0 mm2

6x (2 x 0,25) + (4 x 1,0) + 1,0 mm2

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We offer comprehensive

systems competence

and customer-orientated

solutions for robot applications.


PLASTICS COVERED PLUGS

Plastics extrusion-coated ranges of plugs, Series A, Signal

• protection against vibration• flexible protection against bending• stuck closely according to IP67• integrated strain relief• variable cable diameter • converted on requested length• straight and bended cable outflow• EMV-screened by metal casing • electric check: 100 % certified quality• compatible with the common systems • right-angle plug and right-angle clutch, revolving +60° • proven robustness by metal casing parts

Advantages of the plastics covered plugs:

• density according to IP 67 high mechanical loading for signal and performance cables up to 17mm Ø EMV lectromagnetic shielding• flexible protection against bending and integrated strain relief• suitable for usage in the food industry

Type M23 Signal

Signal plug: • every number of poles available• clamping range can be adapted to the cable• holohedral screen storage • density according to IP 67

Every number of

poles available

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Specification Length in m

straight 1,2,3,5,6,7,10,15

with angle plug, turnable 1,2,3,5,6,7,10,15

extension cable 2,3,5,6,7,10,15,20

reparations original AC screwdriver cables

ATLAS-COPCO handheld screwdriver lines

Reparations on original AC screwdriver cables, for example• exchange of bending protection • shortening of wires and cables • complete exchange tool side plug with metal plug


PUR-CONNECTING TUBEStrengthened two-part self clamping

polyurethan tubes are especially

designed for robot equipment

and mechanical engineering components.

They are the perfect utility to transmit

water, air, several gases and fluits.

Technical specifications:

inner-φ[mm]

inner-φ[inches]

outer-φ[mm]

outer-φ[inches]

max. working-pressure [MPa]

max. working-pressure [PSI]

min. burst-pressure [MPa]

min. burst-pressure [PSI]

min. Biegeradius[mm]

min. Biegeradius[inches]

6,4 1/4 13 0,51 2,4 350 9,5 1400 25 1,0

9,5 3/8 16 0,63 2,0 300 8,1 1200 60 2,4

12,5 1/2 19 0,75 2,0 300 8,1 1200 75 3,0

19,5 3/4 27 1,06 1,7 250 6,8 1000 150 6,0

Packaging Unit: 50m rings

Colours: black, red, green, blue or grey

Mechanical and chemical specifications: • Inner and outer layer free of paint disturbing substances • 100% silicone-free • highly abrasion-proof • resistant against oils, mineral-oils, oxygen, ozone, acids and diluted leaches • UV-resistant • ambient temperature between -40°C and +80°C • flexible concerning coldness • life-cycle approx. 10 times longer than common rubber-tubes

Designation: „PUR-AUTOMOBIL-DN...-month-year, Robotec Systems GmbH“

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EXAMPLES OF OUR PRODUCT RANGE

ROBOTRACKS


In 2005 Robotec Systems GmbH completed its range of productsby manufacturing linear/proceeding units – or, as we call them: Robotracks.

Innovative engineering and precise production & manufacturing are toppriorities at Robotec.

We offer our customers comprehensive systems compentence and perfect service – this is our main goal.

Our team has already been together since 1998. It consists of experienced engineers, programmers and technicans, who provide and ensure professional support.

Through the years, Robotec Systems has gained a substantiated stateof knowledge in developing and manufacturing complete solutionsfor robot systems and engineering.

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Robotracks are Robotec’s completely manufacturer independent

operation axes.

Our engine-power-class covers an operation weight of 5 to 700 kghandling weight at the robothandflange respectively an own-weight

of up to 2500 kg. Regardless of whether our customer needs floor-,

wall- or hanging-type-mounted solutions – Robotec is the perfect partner.

Using our own know-how, precision and high quality components

we are able to manufacture products for extreme requirements.

From standards to special solutions − we develop and compile 3D

constructions to meet our customers’ individual ideas and

challenges.

The 3D-volume system we create with Solid Works is the perfect

utility to convert systems such as Pro-Engineer and Catia.

At the end, we offer you our axes for your own engineering in RobCad.

We support our customers at all project stages, starting from construction,

development, virtual simulation, manufacturing to final assembling, installation

and after-sales-service.

We are your reliable partner.


ROBO

TRACKSEXAMPLES OF OUR PRODUCT RANGEROBOTRACKS

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ROBOTECWORLDWIDE

SERVICEWORLDWIDE.

Service is our main goal. To meet our customers’ requirements,

we install and mount our products ourselves, and we offer a full after-sales-service. That guarantees a maximum life-cycle and the optimal maintenance to avoid

expensive losses of production.

QUALiTY iS iMPOrTANT TO US- our products are checked by the latest standards.

To increase efficiency and to ensure quality, Robotec cooperates with Murrplastik – a strong partner with a worldwide network of sales & distribution.Using this competences, our customers receive their products rapidly and savely.

With agencies and representatives on all continents, we guarantee a

worldwide service,coordinated by

our head-

quaters in Kamp-

Lintfort.To avoid

unnecessary waitingperiods, we would like to inform

you about our different products and locations. Global activities are a matter of course – and allows us a permanent position on the international market.

Consequently, we can guarantee the best service for our customers.

ROBOTEC SYSTEMS GMBHCARL-FRIEDRICH-GAUß-STR. 7

47475 KAMP-LINTFORTGERMANY

TEL. +49 (0) 28 42 / 9 21 48 - 0FAX +49 (0) 28 42 / 921 48 - 10

[email protected]

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ROBOTECKAMP-LINTFORT

ROBOTEC SYSTEMS GMBHCARL-FRIEDRICH-GAUß-STR. 7

47475 KAMP-LINTFORTGERMANY

TEL. +49 (0) 28 42 / 9 21 48 - 0FAX +49 (0) 28 42 / 921 48 - 10

[email protected]

Our administration and production facilities:

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MURRPLASTIK, S.L.PASEO UBARBURU, 76 - PAB. 3420014 SAN SEBASTIÁN

TFNO. 943 444 837FAX 943 472 [email protected]

ROBOTEC SYSTEMS GMBHCARL-FRIEDRICH-GAUß-STR. 747475 KAMP-LINTFORT

TEL. +49 (0) 28 42 / 9 21 48 - 0FAX +49 (0) 28 42 / 921 48 - [email protected]

HEADQUARTERS

SPAIN

MURRPLASTIK SYSTEMTECHNIK GMBHPOSTFACH 11 4371570 OPPENWEILER

TEL: +49 (0) 71 91 482 - 0FAX: +49 (0) 71 91 482 - [email protected]

MURRPLASTIK SYSTEMTECHNIK GMBH

TEL: +43 732 660 870FAX: +43 732 660 [email protected]

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robot engineering special wires assembling system...

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