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203 119 44 060902 EN DSE control pendants Technical data and component parts 714 IS 951 40990144.eps

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Page 1: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

203 119 44060902 EN

DSE control pendantsTechnical data and component parts

714 IS 951

40990144.eps

Page 2: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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Manufacturer

Contents Page

DSE multi-button control pendants 3

Design features 3

Design and assembly information 4

Design 4

Regulations 5

Material properties 5

Enclosure 5

Protective measures 5

Control cable entry gland and strain relief 5

Switching elements 5

Technical data 6

Circuit board 6

Switching elements 6

Calculation and selection example for ESE switching elements 7

1 ESE switching element for contactor control 7

1.1 Selection example 7

Terminal assignment of DSE PCB (LCD) 8

Terminal assignment of ES PCB 9

Terminal assignment of PMW 3 axes PCB 9

Component parts 11

Standard control pendants 11

Switching elements for DSE control pendants 12

Double switching element 12

Single switching element 13

Accessories 14

Wall bracket 17

Symbols 18

Special symbols 19

Component parts of the control pendant 20

Plug-and-socket connection 22

Strain relief 23

Demag Cranes & Components GmbH

P.O. Box 67 · D-58286 WetterTelephone (+49/2335) 92-0 · Telefax (+49/2335) 927676www.demagcranes.com

Page 3: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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DSE control pendant

• The curved housing of the control pendant permits operators to work in a naturalposition, reducing fatigue.

• No internal wiring required in the pendant housing owing to PCB with central con-nection feature.

• Plug-in switching element design requires no tools for installation.

• 16 mm diameter openings for fitting special elements.

• ESE-N (emergency stop) switching element without step function, with forcedopening of the normally closed contacts.

• LCD display option for load indication.

• Movements in opposite directions are prevented from being switched on simulta-neously by forced opening of electrically interlocked contacts.

• Housing of high-quality thermoplastic, high shock and impact resistance.

• Protective insulation acc. to VDE 0100 part 410, section 6.2.

• Actuator travel and actuating forces to DIN 33401, retention force < 8 N.

• Standard type of enclosure IP 65 acc. to DIN VDE 0470 part 1 and EN 60 529.

• Flame-resistant, climate and corrosion-proof housing.

• Resistant to fuels, salt water, grease, oil and alkaline solutions.

• Permissible ambient temperatures: rubber and thermoplastic parts– 25o C to + 70o C.

• Standard strain relief by vulcanised wire cords.

Design features

DSE multi-button control pendants are used for the manual control of machinery bymeans of contactors or frequency inverters and, more particularly, for controllinghoists and overhead travelling handling equipment from the floor. Various controlswitch combinations can be implemented using single or double-pressure or infinitelyvariable switching element types. All drives are controlled indirectly via contactors orfrequency inverters in the auxiliary circuit.

DSE multi-button control pendants feature 8 openings in two columns.

40989645.eps

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Design and assembly information

Design

40990144.eps

The housings of the control pendants are made of high-quality thermoplastic, featur-ing high shock and impact resistance. The front of the housing is in RAL 1007 yellow,the base in RAL 9005 black.

The control pendant housings are ergonomically designed for easy operation, evenwith gloves. The buttons have a large surface and require low operating and holdingforces. The required holding force when switching is below 8 N, thus conforming withrelevant standards such as DIN 33 401.

The specially curved housing design of the DSE control pendant enables operators towork in a natural position, thereby reducing fatigue. The ribs on the rear of the hous-ing prevent the operator’s hand from slipping off.

DSE multi-button control pendants feature a printed circuit board and switching ele-ment bases. This eliminates the need for internal wiring and control cables cannot becrushed during assembly.

The plug-in design of the switching elements enables them to be fitted without theneed for tools. The control cable is connected via a central terminal block in the up-per part of the control pendant housing.

The normally closed contacts of the switching elements are positively opened, thusfulfilling the requirements for a safety switch.

ESE 2 BE switching elements with 2 pressure stages for switching on and 1 pressurestage for switching off are used for travel units and slewing mechanisms with 2speeds.

The symbols are self-adhesive and resistant to wear. The arrow symbols on theplates are those specified by Section 9.941 of the FEM (Federation of European Han-dling Equipment Manufacturers) and DIN 15012 (Draft). Colours: yellow symbol onblack background.

DSE multi-button control pendants can be used with or without impact protection.

If the control pendant is subject to very severe ambient conditions, the housing of thecontrol pendant can additionally be protected by means of a rubber bumper.

Page 5: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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Material properties

P

2

1

2

Travel units and slewing mechanisms: ON = 2 pressure stages; OFF = 1 pressure stage

Emergency stop:

Hoist:

Long travel:

Switching elements

Enclosure

Protective measures

Control cable entry glandand strain relief

Type designation Complete control pendante.g.: DSE 8 P 2 1 2 BE

D = Demag, S = Switch, E = Ergonomic

8 = openings for switching elements

= mushroom button, S = key-operated switch, 0 = dummy plug

= 2-stage, 1 = 1-stage, E = infinitely variable

= 1-stage, 2 = 2-stage, E = infinitely variable

= 2-stage, 1 = 1-stage, E = infinitely variable

Cross travel:

Regulations These multi-button control pendants comply with the DIN VDE 0660 and EN 60947regulations for low-voltage switching devices, IEC publications 337-1 and 158-1 andthe CSA (Canada), UL (USA) and SEV (Switzerland) regulations.

The material of the control pendant housings is flame and impact resistant, unaffect-ed by extreme climatic conditions and resistant to corrosion. It is also resistant tofuels, oils, grease, sea water and alkalines. The materials used are suitable for ardu-ous mechanical and electrical duty.

The permissible temperature range under operating conditions is minus 25° C to plus70° C for rubber and thermoplastic parts.

When assembled, the control pendants have IP 65 type of enclosure to DIN VDE0470 Part 1 and EN 60529, i.e. they are dust-tight and protected from hose waterfrom all directions.

High electrical safety due to protective insulation in accordance with relevant stand-ards and codes of practice, such as DIN VDE 0100 Part 410, section 6.2.

The strain relief device for all designs consists of two wire ropes fitted to the controlcable by vulcanising. The strain relief device for round control cables consists of aparallel polyamide-clad wire rope.

The control pendants are fitted with a protective sleeve for control cables with strainrelief cords fitted by vulcanizing and a second protective sleeve for round controlcables with separate strain relief. When fitting the control cable, the conical protectivesleeve can be cut off as required to fit the cable diameter.

Page 6: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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Technical data

Switching elements

Operating force (F) as a function of the operating path (s) for single and double pres-sure and auxiliary circuit switching elements

654321 6543210

5

10

15

20

0

5

10

15

20

F [N] F [N]

s [mm] s [mm]E SE 2BE

41415944.eps

Printed circuit board The printed circuit board is designed for a mains voltage of 230 V and a continuouscurrent of 4 A.

1) AC 1: Light switching conditions; making: 1,5 x nominal current; breaking: 1 x nominal currentAC 15: Normal switching conditions; making: 10 x nominal current; breaking: 1 x nominal current

Housing

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NC = normally closedNO = normally opened

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1 ESE switching element for contactor control

Calculation and selection example for ESE switching elements

1.1 Selection example DSE control pendant for 2 speed hoist, single speed cross travel and emergencystop for operating a main contactor.

Number of required openings for switching elements = 5 (hoist 2, cross travel 2,emergency stop 1)

Selected DSE 8 P 2 1

8 openings for switching elements

Emergency stop mushroom button

Hoist double-pressure

Cross travel single-pressure

Determining the control pendant size

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6 1,0

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810

64

2

97

53

1

810

64

2

97

53

1

810

64

2

97

53

1

810

64

2

97

53

1

X1-14X1-15X1-16X1-18X1-7X1-5X 1-3

X1-17X1-4

X1-8X1-19

X1-1

X1-2

X1-13

X1-12X1-21X1-9X1-20

X1-10X1-6

X1-11

S2 S3 S4S1

772

547

44

772

567

44

X2-8

X2-6

X2-3

X2-1 X3-3

X3-4

X3-2

X3-1

X2-7

X2-5

X2-4

X2-2

Terminal assignment of DSE PCB (LCD)

40990544.eps

40990644.eps

41417844.eps

Two-tier terminal

Connectors X2-X3 only for design with load display

If multiple potentials are required within the control pendant (e.g. hoist units withoperating limit switches), this is done by means of the twin end sleeve (ident. no.792 399 44) which is plugged into the corresponding terminal of the DSE controlpendant.

Par

t no. Par

t no.

Basenot assigned

BaseLifting

BaseRight

Emergency stopHoist unitLowering

Cross travelLeft

Long travelBackwards

BaseForwards

41775944.eps

41775544.eps

Crane travel backwardCrane travel forwardHoist unit lowering

Hoist unit fast

Free for special functions

Free for special functions

Crane switch (2L4)

Hoist unit liftingCross travel fast

Cross travel r/hCrane travel fast

Crane travel forwardDL (LCD)

0 V/A (LCD)

+12 V (LCD)

Free for special functionsFree for special functions

L4

+12 V

0 V/A

DL

Page 9: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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X1-10

35

79

24

68

10

1

X1-6

X1-17

13

57

9

24

68

10

13

57

9

24

68

10

13

57

9

24

68

10

X1-5X1-1

X1-16X1-15

X1-13

X1-4

X1-2

X1-8

X1-3

X1-11

X1-9

X1-20

X1-19

S1 S2 S3 S4

772

799

44

X1-7

X1-21X1-22X1-12

X1-14

X1-8

35

79

24

68

10

1

X1-22X1-5

X1-23

13

57

9

24

68

10

13

57

9

24

68

10

13

57

9

24

68

10

X1-6X1-13X1-20

X1-19

X1-18X1-4X1-10

X1-7X1-24

X1-17

X1-12

X3-1

X1-2

X3-4

X1-3

X1-16

X1-15

X1-11

X1-14

X1-21

X1-9

MB1

S1

S2 S3 S4

772

779

44

X1-1

X3-3

48557844.eps

Base

47046044.eps

Basenot assigned Base

LiftingBaseRight

Emergency stopHoist unitLowering

Cross travelLeft

Long travelBackwards

BaseForwards

Par

t no.

Par

t no.

Basenot assigned

BaseLifting

BaseRight

Emergency stopHoist unitLowering

Cross travelLeft

Long travelBackwards

BaseForwards

41776044.eps

41206344.eps

Cross travel r/hCross travel fastCross travel l/h+24 V DC

PWM hoist unit

PWM cross travel

Emergency stop

Crane travel backward

Crane travel forward

Crane travel fastl

42 V AC

GNDSupply inputs cross travel

Hoist unit liftingHoist unit fastHoist unit lowering+24 V DC

GNDSupply inputs hoist unit

Crane travel forwardCrane travel fastCrane travel backward

Emergency stop

PWM hoist unitPWM cross travel

PWM crane travel

Hoist unit liftingHoist unit fastHoist unit lowering

24 V DCGDN

Cross travel r/hCross travel fastCross travel l/h

Free for special functionsFree for special functions

24..48 V DC

Point-to-point terminal

Free for special functionsFree for special functions

Terminal assignment of ES PCB

Terminal assignment of PWM 3 axes PCB

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Component partsStandard control pendants

The above emergency stop switches do not comply with the main switch as definedby Swiss regulations.

40990244.eps

Standard variant complete for contactor control, without control cable

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Switching elements for DSE control pendants

ESE 1

ESE 2

ESE 2 BE

Switching elements for control current

0 1

0 1

40990301.eps

0 1 2

0 1 2

40990302.eps

40990305.eps

ESE-ES / PWM

ESE-ES / ST

41417044.eps

f+

4

3

24V

GND

PWM

V2

6

5

f-

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7

9

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Page 13: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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40990304.eps

ESE W

ESE NESE SESE T

Base terminaldesignation

1 0 2

0 1

4(7)

2(9)

1(10)

3(8)

4(7)

2(9)

1(10)

3(8)

ESE SL

40990303.eps

0 1

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3(8)

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Single switching element

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tnemelegnihctiwShctiwsrotceles.lcni

44816277 230,0

1) For the packages of the switching elements, the scope of supply includes 4 emergency pushbuttons withdesignation plates.

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41416944.eps

41417244.eps

Accessories

41417144.eps

41416844.eps

42324144.eps

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blubhtiwW2,1,V84-24 44447277 10,0

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41775644.eps

41680944.eps

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1) For use with LCD display module.2) For the LCD display module a self-adhesive frame is required, part no. 772 568 44.

41417844.eps

42507644.eps

42507244.eps

42507344.eps

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5,1x4 44539405 m/71,0

5,1x6 44639405 m/91,0

5,1x7 44739405 m/22,0

5,1x8 44839405 m/62,0

5,1x01 44939405 m/23,0

5,1x21 44049405 m/04,0

5,1x42 44593405 m/65,0

5,2x6 44249405 m/72,0

5,2x8 44449405 m/83,0

J-TKYHMY 5,1x81 44649405 m/05,0

O-T-KCYHMY deneercs5,0x4+5,1x81 44214297 m/65,0

deneercs5,0x4+0,1x22 44314297 m/45,0

Page 17: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

17

2031

19K

1.p6

5/06

0902

Wall bracket

41906144.eps

Attention!

The wall bracket cannot be used forcontrol pendants with rubber bumper.

.onmetI .ontraP .ytQ noitangiseD lairetaM mroN

1 44097277 1 tekcarbllaW20311801.tbl

Page 18: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

18

2031

19K

1.p6

5/06

0902

41417744.eps

Colours:

Black background with yellow symbolsColour: silken yellow to RAL 1007, silken black to RAL 9005.Complete DSE control pendants with part no. (see page 5) are fitted with thespecified symbols.

0

+

+

Symbols

noitartsullI noitpircseD .ontraP gkthgieW

slobmyS

)1v(tinutsioH 44155277 100,0

)1v(tinulevartssorC 44255277 100,0

)1v(tinulevartgnoL 44355277 100,0

)2v+1v(tinutsioH 44455277 100,0

)2v+1v(tinulevartssorC 44555277 100,0

)2v+1v(tinulevartgnoL 44655277 100,0

potsycnegremE 44755277 100,0

hctiwsrotceleS 44855277 100,0

SEtinutsioH 44577277 100,0

SEtinulevartssorC 44677277 100,0

SEtinulevartgnoL 44597277 100,0

+potsycnegremEhctiwsrotceles

44697277 100,0

44797277 100,0

Page 19: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

19

2031

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1.p6

5/06

0902

B

1

U

D

2

W

E

3

Ein

N

A

S

P3P2P1Aus

1+2P4

1/2Tara 1+2

OffOn

Rev O R L

Ein Aus

12

40990444.eps

Colours:

Black background with yellow symbolsColour: silken yellow to RAL 1007,silken black to RAL 9005.Complete DSE control pendants withpart no. (see page 5) are fitted with thespecified symbols.

Special symbols

A B C D

1

2

3

4 rotoM tengaM tengaM

5 citamotuA launaM muucaV muucaV

6 daolrevO noitallatsnI noitallatsnI citamotuA

7 noitatslortnoC noitatslortnoC citamotuA

8

9

01

11

21

31

41

51

61

71

81

91

02

12

22

32

42

52

62

noitpircseD .ontraP gkthgieW

slobmyslaicepshtiwliofevisehdA 44955277 200,0

Page 20: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

20

2031

19K

2.p6

5/06

0902

foretemaid.txEelbaclortnoc

gnilaeshtiweveelserusserP)31meti(

foretemaid.txEelbaclortnoc

gnilaeshtiweveelserusserP)31meti(

5,41-5,01

A.soP44675277x2rehsawtsurhT

51-0102-51

C.soP44475277x1rehsawtsurhT

02-51

B.soP44575277x1

51-01gnirgnilaeS

C.soP44645277x1

02-51gnirgnilaeS

Component partsControl pendant

41681144.eps

LCD display module

41800145.eps

A

BA

C

D

42029545.eps

Page 21: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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0902

1) Quantity depending on the number of wires.2) Supplied per metre, state desired length when ordering.3) Quantity depending on the control cable length.4) Quantity depending on the type of control pendant.

Component partsControl pendant

Item no. Part no. Quantity Designation Material Standard

1 77258044 1 Control pendant DSE8 P11 c/w items 2, 3, 5, 7 - 261 77258144 1 Control pendant DSE8 P21 c/w items 2, 3, 5, 7 - 261 77258244 1 Control pendant DSE8 P22 c/w items 2, 3, 5, 7 - 261 77258344 1 Control pendant DSE8 P22BE c/w items 2, 3, 5, 7 - 261 77258444 1 Control pendant DSE8 P111 c/w items 2, 3, 5, 7 - 261 77258544 1 Control pendant DSE8 P211 c/w items 2, 3, 5, 7 - 261 77258644 1 Control pendant DSE8 P212 c/w items 2, 3, 5, 7 - 261 77258744 1 Control pendant DSE8 P212BE P212B, c/w items 2, 3, 5, 7 - 261 77258844 1 Control pendant DSE8 P222 c/w items 2, 3, 5, 7 - 261 77258944 1 Control pendant DSE8 P222BE c/w items 2, 3, 5, 7 - 262 77280544 1 DSE rubber bumper3 44016699 Push-on sleeve B4,8 - 1 1) MS VERZ. DIN 462474 79257844 1 Round cable 8X 1,5 2), YMHYK-O2TY4 79257944 1 Round cable 12X 1,5 2), YMHYK-O2TY4 79263244 1 Round cable 6X 1,5 2), YMHYK-O2TY4 79263344 1 Round cable 10X 1,5 2), YMHYK-O2TY4 79263444 1 Round cable 14X 1,5 2), YMHYK-O2TY4 79263544 1 Round cable 18X 1,5 2), YMHYK-O2TY5 77282044 1 Protective sleeve 2TY6 50493544 1 Round cable 4X 1,5 2), YMHYK-O6 50493644 1 Round cable 6X 1,5 2), YMHYK-O6 50493744 1 Round cable 7X 1,5 2), YMHYK-O6 50493844 1 Round cable 8X 1,5 2), YMHYK-O6 50493944 1 Round cable 10X 1,5 2), YMHYK-O6 50494044 1 Round cable 12X 1,5 2), YMHYK-O6 89573644 1 Round cable 18X 1,5 2), YMHYK-O6 79241244 1 Round cable 18X 1,5+4X0,5 2), YMHYCK-O6 79241344 1 Round cable 22X 1 +4X0,5 2), YMHYCK-O7 77257744 5 Retaining clamp DSE 3)8 87429944 1 Wire rope 1,8/2,59 77283844 1 Protective sleeve DSE

10 77253644 1 Housing cover DSE11 87468544 1 Clip SH-AL 20- 32X 9 W1 FE/ZN5F DIN 301712 15062399 2 Ovl.flat-head screw M 4 X20 4.8-H-A2F DIN 798513 77261544 1 Pressure sleeve DSE 8 see table on page 2014 77261644 1 Emergency-off button DSE815 77256544 1 Dummy plug DSE816 77278744 Separator 4)17 77253944 Cap 4), Neoprene17 77259844 Cap 4), Silicone-rubber17 77259944 Cap 4), Viton18 77257044 1 Housing upper part DSE19 Symbols 4), see table on page 1820 77254744 1 Sub-assembly DSE820 77256744 1 Sub-assembly DSE8 LCD20 77257144 1 Sub-assembly DSE8 Uni20 77277944 1 Sub-assembly DSE8 ES21 15062299 10 Self-tapping screw ST 3,5X19 -C-H ST A2F DIN 798122 Double switching element 4), see page 1223 Single switching element 4), see page 1324 87465544 1 Sealing profile RD DSM25 77283544 1 Housing lower part DSE26 35184599 4 Self-tapping screw ST 3,9X32 -C-H 4.8 A2F DIN- 798127 Terminal symbol labels for PCB see pages 8 and 928 10644844 1 Screwdriver 0,5X3,530 77256844 1 Self-adhesive label 49X 25 DSE31 46695744 1 LCD display module

20311802.tbl

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22

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2.p6

5/06

0902

41420244.eps

1) Quantity depending on the control cable length.

5

1

2

3

4

6

9

7

11

10

Control cable with separate strain relief

42325344.eps

Plug-and-socket connection for DK housing

11

1

2

3

4

7

9

56

Control cable with vulcanized strain relief cords

Item no. Part no. Quantity Designation Material Standard

1 83608644 1 Pressure screw PG16 KURZ M2 83607644 1 Washer 22 X 32 X 0,53 83607744 1 Plug-in unit PG16 plug4 87215644 1 Upper housing part HAN10E5 87267744 1 Socket insert HAN10E6 87267644 1 Pin insert HAN10E7 87215544 1 Coupling housing HAN10E9 50447044 1 Union, compl. PG16 RD M

10 77257744 Retaining clamp DSE 1)11 83428544 2 Strain relief rod DK 111 83608544 2 Strain relief rod DK 2/ 511 83708544 2 Strain relief rod DK10-20

20311803.tbl

Page 23: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

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5/06

0902

42507444.eps

Strain relief

1

4

6

11

2

3

5

1

6

ca. ø30

with vulcanized strain relief cords with separate strain relief

41827444.eps

Item no. Part no. Quantity Designation Material Standard

1 83428544 2 Strain relief rod DK 11 83608544 2 Strain relief rod DK 2/ 51 83708544 2 Strain relief rod DK10-202 87429944 1 Wire rope 1,8/2,53 87466244 1 Clamping plate DSK4 15179199 1 Thimble 25 Z S235J263ZN DIN 654575 89566844 1 Cable clamp RD 115 79242144 1 Cable clamp RD 145 79242244 1 Cable clamp RD 165 79242444 1 Cable clamp RD 206 87119144 2 Talurit clamp

20311804.tbl

Page 24: DSE control pendantsemergency stop 1) Selected DSE 8 P 2 1 8 openings for switching elements Emergency stop mushroom button Hoist double-pressure Cross travel single-pressure Determining

Prin

ted

in G

erm

any

MB

R/0

6090

2/1T

/ P

DF

0609

02

Not liable for errors or omission. Subject to change.Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, 58286 Wetter