reactors & services - sfen · high resistance to possible poisoning of catalyst products ......

Atoms for the Future 2012 – Paris – Thursday, October 25th, 2012 1

Reactors & Services

Plants Safety and Profitability : Focus on the

Installed Base Solutions

Claude Jaouen

Senior Executive Vice-President, Reactor & Services Business Group

AREVA

Atoms for the Future

25th October 2012

Paris


Introduction The paradigm

Focus on the Installed Base Activities & Market

Safety of NPPs operation and

development Profitability for NPPs operators

IB Safety Alliance

Nuclear Fleet Optimization

Long Time Operation

New Builds

Development of Gen III

reactors

Gen III Competitiveness

Lessons Learned


Contents ►Nuclear Scenario

►Worldwide Installed Base Business Market Outlook

►AREVA Installed Base Business Unit Activities

Safety Alliance Program

Investment & Profitability for customer NPPs operation


Long Term Operation

►Conclusion


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


Nuclear Scenario: installed capacity growth will be delayed

0

150

300

450

600

350

500

650

2010

2012

2014

2016

2018

2020

2022

2024

2026

2028

2030

2030 New builds Life

extensions

Plants shut

down

2010

583

378

Growth in installed capacity:

+2.2% per year on average until 2030

304

159

AREVA

2010

scenario (262) 190 393 659

AREVA

2010 scenario

AREVA

2011 scenario

Reassessed as of end June 2011

New builds

projects are

postponed

(258)

Incl. 60%

in Asia

AREVA 2011 scenario (GWe) Change in global installed base (GWe)


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


From €5.5bn to €6.3bn in 2020 (+14%)

mainly driven by life extensions

Modernization of I&C and

electrical systems

Specialized maintenance

Component Repairs

China South

Africa

South

Korea

Russia

Non Domestic Markets

Plant Life Extensions, post-

Fukushima safety Upgrades,

Performance Improvements

Life Extensions including Upgrades

and Component Repairs,

Completions

Nuclear Phase-Out

Emerging D&D opportunity

France

USA

Germany

Domestic Markets

Worldwide Installed Base Market Growth

5.5

(€ Bn) 6.3

Source : AREVA


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


Installed Base BU Footprint

Servicing 250+ all designs reactors worldwide

Sales: ~ €1,600m (+1% vs. 2010)

(by country of destination)

• France ~ 25%

• USA ~ 25%

• Germany ~ 15%

• China ~ 5%

• ROW ~ 30%

6,573 professionals in 9 countries

& more than 20 sites • France ~ 35%

• Americas ~ 25%

• Europe (excluding France) ~ 35%

A large and various project portfolio

• About 6,000 projects

• From €50k up to €800m

AREVA Installed Base BU Activities: ID Card

2011 Key figures

South

Africa

Canada

USA

Brazil

China

Germany France

Sweden

Spain

Major customers (by country of destination)

• France: EDF, CEA

• USA: TVA, Duke, Constellation, Exelon,

Progress, Dominion, Entergy

• Germany: E-ON, RWE, EnBW, VENE

• China: CGNPC, CNNC

• ROW: Eskom, Electrabel, Vattenfall, ETN, OPG


AREVA Installed Base Scope of Work

► Delivering services, solutions and products for maintenance, modernization and long time operation for the installed base nuclear fleet

► Providing engineering, procurement and construction services for reactors completion

► Assisting in construction & commissioning of new builds


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


Help utilities meet the anticipated increased plants safety requirements

AREVA Safety Alliance Program

3 SAFETY SHIELDS

3 Release

Prevention

2 Robustness

of the Cooling

Function

1 Safety Margin Reassessment

4 Robustness

of Moni toring

and Control

5 Safety Procedures

and Emergency

Support

6 Safe Used Fuel

Management


►Qualified filtering and venting system

for reduced containment pressure

►Benefits:

Prevent from excessive containment

pressure and contribute to containment

integrity

Provide excellent purification levels of

gas discharges

►References: more than 50

applications in nuclear power plants

worldwide

Containment Filtering & Venting

System

AREVA Safety Alliance catalogue

Examples of IB solutions


►Reduce the risk of hydrogen

explosion in the containment in case

of a severe accident

► Benefits :

Maintain containment integrity

High hydrogen depletion and flow rate /

unit

High resistance to possible poisoning of

catalyst products

►References: 100 NPPs equipped with

PAR in 17 countries

Passive Autocatalytic Recombiners

AREVA Safety Alliance catalogue

Examples of IB solutions


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


Nuclear Fleet Optimization AREVA Services, Solutions and Products

a comprehensive portfolio (1/2)

Outage Services

Maintenance and Refueling Services, Pumps & Motors

Services, Chemistry & Decontamination, Diagnostic &

Monitoring…

(IB Teams are involved in more than 110 Outages every year worlwide)

Non Destructive Examinations Solutions Inspection services and products for nuclear & industrial

markets

Leader in Non-Destructive Examination (NDE) for PWR, BWR

and VVER.

NDE Technical Center for base R&D serving all AREVA units.

Plant Studies Basic Engineering activities, Licensing & Safety related

studies…

RECURRING BUSINESSES


Plant Upgrades Power Uprates, Long Term Operation, Completion Projects

and Modernizations

I&C and Electrical Systems Modernization Safety and Reactor I&C Systems (TELEPERM® XS), Non-Safety

I&C, Electrical Systems (Power Supply & Distribution, Variable

Frequency Drives…), I&C/ES Engineering Services

Component Repair & Replacement Repair and replacement of primary circuit components

(steam generators, pressurizers, reactor vessel heads)

and all parts of the Nuclear Steam Supply System (NSSS)

PROJECT-RELATED BUSINESSES

Nuclear Fleet Optimization AREVA Services, Solutions and Products

a comprehensive portfolio (2/2)


Worldwide Plant Optimization Programs AREVA Scope in 2011

Ulchin 1&2: Steam

Generators

Replacement

►Oskarshamn 2: Modernization and power uprate

►Ringhals 4: Component repair and power uprate

Kola 3&4: I&C

modernization

Mochovce 3&4: I&C

implementation

►Ling Ao 2: I&C modernization (DCS)

China

South Korea

Slovakia

Sweden Russia

Full Service Offer

project Sizewell

Kozloduy 5&6: I&C

modernization and

electrical systems

modernization

Bulgaria

►Goesgen: I&C modernization

Switzerland

►Tianwan 3&4: Modernization of I&C and modernization of Emergency Diesel Generator systems

Great Britain

►Leibstadt: Modernization of I&C and reactor circulation system

►Bellefonte completion

►Oconee: Lifetime extension and I&C modernization

►Sequoyah 2: Steam Generator replacement

USA

►EDF Engineering Services Agreement

►900 MWe 10-year outage

►EDF 1300 MWe fleet I&C modernization

►Fessenheim: Steam Generator replacement

France


► Customer: Tennessee Valley Authority (TVA)

► Contract amount: up to €800m

► Delivery date: Mid 2020

► Reactor design: Babcock and Wilcox Pressurized Water Reactor (PWR)

► NSSS Design, analysis, licensing

► Components replacement supply and installation

► Design, supply and installation of TELEPERM XS® digital I&C

► Fuel design

Nuclear Power Plant Completion

Bellefonte (USA)

Resumption of one of the biggest completion project since 30 years

Project scope of work

Project description


► Customer: Duke Energy

► Delivery date: 2014

► Reactors design: Babcock and Wilcox Pressurized Water Reactor (PWR)

First Safety related Digital I&C System licensed by NRC and installed in the US

AREVA awarded “Engineering Project of the Year” by Platts

► Design, manufacturing, installation, test & commissioning of TELEPERM® XS digital safety related I&C System:

►Successful implementation for Unit 1

►On going for Unit 2&3

Long Time Operation / Modernization of I&C Oconee 1 (USA)

Project Description

Project Scope of work


► Customer: Vattenfall / E-ON

► Delivery date: Q4 2011

► Unit 4 Reactor design: Westinghouse Pressurized Water Reactor (PWR)

► Engineering studies for power up-rate: +18%

► Design, supply, installation and commissioning of steam generators, pressurizer and supply of associated equipment

Components Repair & Power Uprate Ringhals 4 (Sweden)

Highest Power Up-Rate completed for Pressurized Water Reactor

Project Description



► Customer: CNP

► Delivery date: Between 2013 and 2018

► 12 reactors: Fangjiashan 1-2, Fuging 1-4, Yangjang 1-6

► Reactors design: CPR1000 design based on French 900MWe PWR by FRAMATOME

Modernization of emergency diesel generators (EDG) in several Chinese nuclear power plants

Supply of a large fleet of EDGs in China meeting new post-Fukushima

requirements

► Engineering, Qualification, Manufacturing, Testing, Supply and Transport of 27 Emergency Diesel Generators (EDG) - 2 per Unit + 3 spares

►Main Equipment

►Spare Parts & Special Tools & Consumables

► Supervision for Installation & Commissioning

► Training

Project Description



► Customer: EDF

► Delivery date: 2020

► Reactor design: FRAMATOME Pressurized Water Reactor (PWR)

Modernization program implemented on EDF 900 MWe fleet (34 units):

► 11 NSSS Safety related and operational modifications with focus on I&C (Reactor Protection System upgrade) and mechanical equipment (i.e. safety valve replacement)

► Safety and design studies, installation studies, procurement, on-site work and requalification tests

Modernization program 900MWe 3rd ten-year outage (France)

Fleet modernization program to improve Safety and Operational

Performance

Project Description



Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


• France (CETIC): 4000m2

dedicated resources, for

maintenance preparation and

qualification and training

• Germany: Test facility for

components and systems of

the new BWR KERENATM

• State-of-the-art training

facilities which includes over

7600m2 in Europe and the

U.S.

Training and Qualification Centers

• Technical Center in Europe and

the U.S. with scientific engineers

and technicians for the develop-

ment of basic technology

(welding, chemistry services, …)

• France (NETEC): Global Center

for NDE technologies

• US: 8000ft2 Global Chemistry

and Material Center, $ 6.5M

investment

Global and Regional

Technical Centers

Investing to maintain technology leadership and to answer new

customer needs.

Long Term Operation The Installed Base BU Innovation Centers,

Training & Qualification Centers and Hot Workshops

Hot Workshops

• Over 11 000m2 of hot

workshops in Europe

(Somanu) and the U.S.

(Pump and Motor Services)

• Capacities for

• Shipment & Storage

• Maintenance & Repairs

• Decontamination &

Dismantling


Contents

►Nuclear Scenario






Long Term Operation

►Conclusion


Conclusion

►The Existing Fleet challenges

Availability and Performance increasing – Long Term Operation – Upgrading

►The New Builds challenges

OL3 - FA3 - Taishan : “integrated projects” for more safety, competitiveness

and profitability

reactors & services - sfen · high resistance to possible poisoning of catalyst products ......

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