raturia, angadpur industrial area, dist: burdwan,...

Shivam India Limited

Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________

Page No. 1 PSCPL, KOLKATA

SHIVAM INDIA LIMITED

PRE FEASIBILITY REPORT

RATURIA, ANGADPUR INDUSTRIAL AREA, DIST: BURDWAN,

DURGAPUR, -713215, WEST BENGAL

Prepared by:

Pacific Scientific Consultancy Pvt. Ltd.

14/5, Dum Dum Cossipore Road, Kolkata – 700074

E-mail – [email protected]

Website – www.pscpl.env.com




TABLE OF CONTENT

1 EXECUTIVE SUMMARY 4

2 INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1 Identification of the project and project proponent 5

2.2 Brief Description of Nature of Project. 7

2.3 Need for the Project & Importance to the Country 7

2.4 Demand and Supply gap 13

2.5 Imports Vs. Indigenous production 16

2.6 Export Possibility 16

2.7 Domestic/Export Markets 17

2.8 Employment Generation (Direct & Indirect) due to the project 18

3 PROJECT DESCRIPTION

3.1 Type of Project including Interlinked and Interdependent Projects, if any 19

3.2 Location (map showing general location, specific location and project

boundary & project site layout) with coordinates

19

3.3 Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into should be highlighted.

22

3.4 Size and Magnitude of Operation 22

3.5 Project description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc.

should be given)

23

3.6 Raw Material Required Along Estimated Quantity, Likely Source, and Marketing Area of Final Product/s Mode Of Transport Of Raw

Material And Finished Product.

24

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.

24

3.8 Availability of water its source, Energy/Power requirement and source

should be given.

25

3.9 Quantity of waste to be generated (liquid and solid) and scheme for

their management/disposal.

26

4 SITE ANALYSIS

4.1 Connectivity 26

4.2 Land form, Land use and Land ownership 28

4.3 Topography (along with map) 28

4.4 Existing land use pattern 29




4.5 Existing Infrastructure 31

4.6 Soil Classification 32

4.7 Climatic data from secondary sources 32

4.8 Social Infrastructure available 32

5 PLANNING BRIEF

5.1 Planning concept 33

5.2 Population Projection 34

5.3 Land use planning 35

5.4 Assessment of Infrastructure Demand (Physical & Social) 36

5.5 Amenities/Facilities 36

6 PROPOSED INFRASTRUCTURE

6.1 Industrial Area (Processing Area) 37

6.2 Resident Area (Non Processing Area) 37

6.3 Green Belt 37

6.4 Social Infrastructure 38

6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways

etc)

38

6.6 Drinking Water Management (Source & supply of water) 39

6.7 Sewerage System 39

6.8 Industrial Waste Management 40

6.9 Solid waste Management 40

6.10 Power Requirement 41

7 REHABILITATION AND RESETTLEMENT(R&R PLAN) 41

8 PROJECT SCHEDULE AND COST ESTIMATES

8.1 (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

41

8.2 Estimated project cost and along with analysis in terms

of economic viability of the project.

42

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) 43




1. EXECUTIVE SUMMARY

Shivam India Limited is one of the distinguished manufacturers who are

engaged in offering a durable range of TMT Bars. The company has a suitable

steel making and continuous casting facilities for the production of billets. Key

activities of this group are manufacturing of sponge iron, steel billets, TMT bars

and trading in minerals like iron ore and manganese ore. Different

products manufactured by this company may comply with the international quality

standards. These highly durable and corrosion resistant products are ideal for

construction of Bridges, reinforcement, Industrial Structures, High-rise Buildings,

Dams, Thermal & Hydel Power Plants, Coastal Construction, Underground/Raised

Platforms, and Concrete Reinforcement. The registered office of this company is

situated at 3, Wood Street, 2nd Floor, Room No – 1, Kolkata - 700016.

The existing manufacturing unit is located at Raturia, Angadpur Industrial Area,

Dist: Burdwan, Durgapur – 713215, West Bengal, J.L. No. 90 on a Leased land of

6.61 acres (26749.72 sqm). Accordingly, realizing the demand of steel and allied

products, the management has taken decision for installing 4 x 15 Tonnes

Induction furnace with Ladle Refining Furnace, 180000 Tonnes/ Annum Rolling Mill

and Continuous Caster.

http://www.indiamart.com/vsp-udyog-pvtltd/profile.html




2. INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION

2.1. Identification of the project and project proponent.

Consecutively to raise the production and for meeting the demand of billets, as

well as the significance of economy of scale, the management of Shivam India

Limited has made a decision to increase steel melting capacity by setting up

Induction Furnace unit.

Now the company is operating a steel plant containing of 2 nos. Induction

furnaces of 12 MT each, 1 No. 2 strand continuous caster for production of Billets

and also a 7000 Tonnes/ Month Rolling mill for manufacturing TMT Bars and

rounds.

On the other hand, realizing the higher profitability the management comes to a

decision to go for the following addition:

Particulars Existing Subsequent

Modification/Addition

Induction Furnace 2 no 12 MT 4 no 15 MT

M.S. Billets 7500 Tonnes/Month 1,80,000 Tonnes/ Annum

Continuous Caster 1 Nos. 2 strand 1 Nos. 1 strand

Rolling mill 7000 Tonnes/ Month 1,80,000 Tonnes/ Annum

Ladle Refining

Furnace

- 2 x 15 MT

Coal Gasifire 2025600 m3 -




ESTIMATION OF PROPOSED PLANT CAPACITY

No of Induction Furnace 4.00

Capacity (MT) MT 15.00

Total Production (MT) /heat MT/heat 60

No of Heats Per day 10

Number of days available Per annum 300

Total Liquid Metal Production MT 1,80,000

Actual Yield of Billets @ 99.5% MT 1,79,100

BACKGROUND OF THE PROMOTERS

The background of the promoters is given as follows:

Particulars Description

Name Shri Piyush Kumar Pandey

Father’s Name Shri Radhey Shyam Pandey

Educational

Qualification

B. Com

Age 52 Years

Address 12, Mayfair Road, Kolkata – 700019

Existing Activity He has more than two decades of experience in the iron

and steel sector. Mr. Pandey has been a guiding force

behind the Group and has played a key role in

envisioning the various business initiatives of the group.

He possesses expertise in financial matters and has

been an important contributor in all the financial

matters of the group.




2.2. Brief Description of Nature of Project.

In a modernization drive, the management has decided to install 4 no. of 15 MT

Induction Furnace adjacent to the existing plant area.

Existing: 2 No. 12MT Induction Furnace, 1 Nos. 2 strand Continuous Casting

Machine, 1 Nos. 7000 Tonnes/ Month Rolling mill and 2025600 m3 Coal Gasifire

Expansion: Addition of 4 No. 15 MT Induction Furnace, 2 x 15 MT Ladle Refining

Furnace, 1 Nos. 1 strand Continuous Caster, 1 Nos. 180000 Tonnes/ Annum

Rolling mill.

Particulars Description

Name Shri Pankaj Kumar Pandey

Father’s Name Shri Radhey Shyam Pandey

Educational

Qualification

B. Com

Age 43 Years

Address 6/1/3, Queens Park, Ballygunge, Kolkata – 700019

Existing Activity He has over 15 years of experience in the iron and steel

sector. He is looking after marketing and purchasing

activities of the group.

Director other than


He is also the director in Shivam Dhatu Udyog Pvt Ltd.




2.3. Need for the Project & Importance to the Country

Steel is considered as the backbone of national economic development. Steel

industry is the second biggest industry in the world after oil and gas with an

estimated global turnover of USD 900 billion.

Steel is used in different industries like energy, construction, automotive and

transportation, infrastructure, packaging and machinery. It is also the key

material used for delivering renewable energy such as thermal, solar and tidal

power. Beside these, construction and housing sector is the biggest consumer of

steel today, using around 50% of steel produced. Steel industry is in the front line

in the liberalization of the industrial sector and has made fast steps since long. Per

capita consumption of steel is one of the significant index for measurement of

development of socioeconomic status and living standards of the people in any

country.

Steel demand has outpaced supply over the last five years:

In FY15, the consumption of finished steel grew to 76.99 MT although the CAGR

increased to 5.74 per cent during FY08-15.

Steel consumption is expected to reach 104 MT by 2017 due to rising

infrastructure development and growing demand for automotives.

It is expected that per capita consumption would rise supported by fast growth in

the industrial sector, and rising infra expenditure projects in railways, roads &

highways, etc.




For FY15, per capita consumption of steel in India was 60 kg against the world

average of 222 kg.

Figure: 1: Steel Consumption

The domestic steel industry faces new challenges. The domestic demand too has

not improved to significant levels. The Indian steel industry is broadly categorised

into public sector and private sector players. These players are either integrated

producers or standalone producers of various steel products.

From assessment of secondary information, it is noted that

Public sector players like Steel Authority of India Limited (SAIL), and Rashtriya

Ispat Nigam Limited (RINL) as well as private players like Jindal Steel and Power

Limited JSPL, Jai Balaji Industries Limited, Tata Steel and JSW Steel are

integrated producers.




Integrated Producers are players whose value chain extends from iron ore

processing to finished steel production at a single location or at a combination of

locations.

These players mostly adopt the primary route for manufacturing steel.

The major charecteristics of the integrated producers are,

Integrated players are big in size with facility starting from BF to rolling mills, that

is they operate in the entire value chain.

Some of the integrated players also have iron ore mining facility of their own or

through their subsidiary companies.

Overall, many of these players have been the pioneers in the industry in India.

These players generate better margin because of their presence in the entire value

chain.

Standalone Producers are referred to those players, who may not be operating in

the entire value chain, rather they operate in one or two intermediates/ products

lines only. These include players like Essar Steel, Lloyds Steel and Ispat Industries.

These players mostly adopt the secondary route for manufacturing of steel.

The charecteristics of the standalone producers are,

They does not operate across the value chain.

A large number of small players exists in the secondary producers segment.

While large players among the standalone producers enjoy economics of scale,

small players strive for survival.




India is the first country using Induction Melting Furnaces for making mild steel.

The bulk of structural quality mild steel for long products is manufactured by

Induction Melting Furnaces. During 2001-2002 period, over 4.5 million tonnes of

steel were produced by Induction Furnaces.

There are economic advantages in making steel through Induction Furnaces route.

The only snag is that at present bulk quantity steel cannot be produced through

Induction Furnace route.

Overview of Steel Sector:

Automobile sector to drive domestic demand for steel consumption in the near

term, however cheaper imports to be a major concern for Indian steel producers.

After the enactment of the Mines And Mineral (Development &

Regulation) Amendment Act , 2015 (MMDR Act 2015), mining leases which

expired after their first renewal stand automatically extended till 31 March

2020 (for merchant miners) and up to 31 March 2030 (for captive miners).

Contribution to District Mineral Foundation, as per the MMDR Act is estimated to

raise the cost of steel production in India. As per the MMDRA Act 2015, for

leases signed before January 2015 the Government has recommended up to

100% of the royalty payment to be shared by the miners with the District

Mineral Foundation (DMF) which will be used for development activities in areas

affected by mining.




World steel capacity utilization declined to 76.7% in FY14 from 78.4% in FY13

as a result of surplus capacity and weak demand conditions globally. As per the

World Steel Association (WSA), crude steel production growth stood at 1.2%

in FY15. Slowing economic growth and clampdown on pollution by the

government in China reporting lowest production growth since 1981.

The global steel sector remains under pressure: Excess capacity to put pressure

on the global steel sector particularly in light of the uneven economic growth and

weak steel demand. Globally several rapid growth markets have not performed

up to the expectations in creating demand during the past two years.

Indian steel industry : Production for Sale (in million tonnes)

Category 2010-11 2011-12 2012-13 2013-14 2014-15

Pig Iron 5.68 5.371 6.870 7.950 9.694

Sponge Iron 25.08 19.63 14.33 18.20 20.38

Total Finished Steel (alloy +

non alloy)

68.62 75.70 81.68 87.67 91.46

Source: Joint Plant Committee




2.4. Demand and Supply gap

Demand - Availability Projection

Demand – availability of iron and steel in the country is projected by Ministry of Steel

in its Five Yearly Plan documents.

Gaps in availability are met mostly through imports.

Interface with consumers by way of a Steel Consumers’ Council exists, which is

conducted on regular basis.

Interface helps in redressing availability problems, complaints related to quality.

Demand Supply Gap

Domestic Steel Demand Supply Gap (in MMT)

Description FY-08 FY-09 FY-10 FY-11 FY-12

Demand 58.03 58.57 64.76 69.35 71.82

Supply 56.08 57.16 60.62 66.01 69.24

Gap 1.95 1.40 4.13 3.34 2.57

Source: Ministry of Steel (GOI) and MM Analysis

Demand supply gap exists in the domestic steel market which can be attributed from

the fact that imports have been always more than exports during FY08-12. Hence the

excess demand has been met by imports.




Demand

Figure - 1 represents the domestic demand for finished steel. The domestic

apparent consumption have been considered has historic demand for India. It is

observed that:

Domestic demand for steel has registered a CAGR of 6.58% during the period

2007-12.

The demand shrunk in FY 09 influenced by the slow down in the industrial and

infrastructure activity due to global recessionary impacts.

The same rebounded in FY10 due to increased infrastructure investment. The Y-o-

Y growth over FY09 has been attractive at 10.6%.

Figure: 2: Domestic Demand of Steel

Source: MOS and MM Analysis




Supply

The production trend for steel have been indicated. It is inferred from the analysis

of the that:

Domestic production registered a CAGR of 5.7% during 2007-12.

Although the domestic steel industry have been growing steadily to pace up with

the demand, it is noted that the growth rate in production have been lagging

behind the growth rate in demand.

The decline in growth during FY12 can be attributed to the fact that the industry

faced raw material constraint in the form of shortage of iron ore.

The demand supply gap may be as follows:

(Figure in MnT)

Products 2017 (Phase -1) 2021 (Phase 2) 2027 (Phase 3)

Projected Demand 117.52 152.24 200.84

Supply from Domestic

producers

111.76 143.16 184.80

Demand supply Gap 5.76 9.08 16.04

The demand supply gap is met through imports. However the domestic suppliers

have the option to narrow down the gap. The Indian steel industry is expected

to turn around with a sizable growth in years to come.




2.5. Imports Vs. Indigenous production

The state and pattern of growth of the economy determine the steel requirement.

The requirements of steel may be fulfilled either through indigenous production

and/or through imports. It is not possible for a developing country to import huge

quantities of steel because of foreign exchange constraints where as it is better for

a country to be self-sufficient in its steel requirements.

Indian Steel Industry: Imports (in million Tons)

Category 2009-10 2010-11 2011-12 2012-13 2013-14

Total finished

Steel

7.38 6.66 6.86 7.93 5.45

Source: www.steel.gov.in/ Joint Plant Committee (JPC)

2.6. Export Possibility

In 2014, the world crude steel production reached 1665 million tonnes (mt) and

showed a growth of 1% over 2013. India remained at the 3rd position as the

world’s crude steel producer in 2015. There may be large opportunities to become

a global supplier of quality steel. Also there exists ample market opportunities in

the neighboring regions of Asia, Africa and the Middle East.


Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal

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Indian Steel Industry: Emports (in million Tons)

Category 2009-10 2010-11 2011-12 2012-13 2013-14

Total finished

Steel

3.25 3.64 4.59 5.37 5.98

Source: www.steel.gov.in/ Joint Plant Committee (JPC)

2.7. Domestic/Export Markets

Import Export Trend

The domestic import export trend of steel during FY08-12 is indicated in Figure 3.

Figure 3 : Steel Imports Exports Trend

Source : MoS and DGFT

It is observed that, import has been in an increasing trend, while export is

declining. To be specific, while import has increased at a CAGR of 6.1% during

FY08-12, export has registered a negative CAGR of 5.1% during the same period.



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Import Export trend of steel during 2013-14 & 2014-15 are given below:

2.8. Employment Generation (Direct & Indirect) due to the project

The manpower for additional project is given as per the Table below.

Personnel & Employment

Sl.

No.

Item No Per

Shift

Total

Induction

1. Furnace operator (Highly Skilled) 4 12

2. Assistant furnace operator (SK) 4 12

3. Gas Cutter/ Welder (SK) 12 36

4. Helper (SSK) 8 24

5. Mechanical Fitter (SK) 6 18

6. Electrician (SK) 4 12

7. Helper (SSK) 8 24

8. Pump/ Comp Attendant Attendant (SSK) 4 12

Workmen in Concast and LRF

9. Skilled Workmen 15 45

10. SSK 20 60

Total Finished Steel (Alloy + Non Alloy) (In Million Tonnes)

Year 2013-14 2014-15

Imports 5.45 9.32

Exports 5.98 5.59

Source: Joint Plant Committee



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Rolling Mill

11. Operator 5 15

12. Skilled Manpower 10 30

13. Unskilled 15 45

14. Electrician 5 15

15. Laboratory 3 9

16. Maintenance 5 15

3. PROJECT DESCRIPTION

3.1. Type of Project including Interlinked and Interdependent Projects, if

any

TMT bars available in Shivam India Limited are varied in sizes like 8mm, 10mm,

12mm, 16mm, 20mm, and 22-32mm. They even make custom made products

according to customer requirements.

3.2. Location (map showing general location, specific location and project

boundary & project site layout) with coordinates.

The factory is located at Raturia, Angadpur Industrial Area, Dist: Burdwan,

Durgapur – 713215, J.L. No. 90 situated adjacent to the bye-pass of Kolkata-Delhi

National Highway No. 2 at a distance of 3.5 Km. The distance of site from

Durgapur railway station is about 3.5 Km.



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Total land area is around 6.61 acres. The latitude and longitude of the project site

is 23°30'27"N, 87°17'13"E respectively.




3.3. Details of alternate sites considered and the basis of selecting the

proposed site, particularly the environmental consideration gone into

should be highlighted.

At a suitable distance from forest cover

Far from nearest habitation

Near a convenient perennial water source

Proximity of NH2

3.4. Size and Magnitude of Operation

Raw material required for production of TMT Bar/ Rounds is Ingot/ Billet which are

manufactured through Induction Furnace. Sponge iron, Steel scrap, Pig iron and

other Ferro Alloys are required for manufacturing Ingot/ Billet.

Size and Magnitude of operation of the existing and proposed projects include:

1. Two Sets 12MT Induction Furnace - Consent to operate obtained from (WBPCB)

2. Four Sets of 15 MT Induction Furnaces (Proposed Addition)

3. 1 Nos. 2 strand Continuous Caster- Consent to operate obtained from (WBPCB)

4. 1 Nos. 1strand Continuous Caster (Proposed Addition)

5. Rolling mill - 7000 Tonnes/ Month - Consent to operate obtained from (WBPCB)

6. Rolling mill-1,80,000 Tonnes/ Annum (Proposed Addition)

7. Coal Gasifire- 20,25,600 m3 - Consent to operate obtained from (WBPCB)



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8. Ladle Refining Furnace- 2x15MT (Proposed Addition)

3.5. Project description with process details (a schematic diagram/flow chart

showing the project layout, components of the project etc. should be

given)

FLOW SHEET OF MANUFACTURING PROCESS AS A WHOLE



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3.6. Raw Material Required Along Estimated Quantity, Likely Source, and

Marketing Area of Final Product/s Mode Of Transport Of Raw Material

And Finished Product.

Raw Material Requirement at 100 % Capacity

Induction

Sponge Iron MT 157500

Pig Iron MT 45000

Scrap MT 22500

Ferro Manganese MT 2340

Ferro Silicon MT 180

Induction (per MT of liquid metal)

Sponge Iron MT 0.875

Pig Iron MT 0.250

Scrap MT 0.125

Ferro Manganese MT 0.013

Ferro Silicon MT 0.001

3.7. Resource optimization/recycling and reuse envisaged in the project, if

any, should be briefly outlined.

The installation will comprise of Four Units of Induction Steel Melting equipment,

each consists of Two number of Furnace Crucibles to function alternately in

running or standby mode and powered by One No. Solid State Power Supply, with

One No. Hydraulic Power Unit remote controlled through an operating console to



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facilitate Furnace Tilting / Metal Pouring. One Operator’s Control Desk shall be

provided to facilitate start-up, shut-down, power control, metering and

annunciation; while lever operated switches shall be provided with each Furnace

Crucible for quick selection and changeover.

3.8. Availability of water its source, Energy/Power requirement and source

should be given.

Electricity: 15 MVA power is already available in the factory with the help of DVC.

Power (approx. 20MVA for new project) can be enhance with the help of them

(DVC) because they have surplus power in that region.

Water: Water requirement in the plant is for cooling (make-up) and domestic &

other purposes. The required water will be sourced from Durgapur Municipal

Corporation. The total water requirement is given below:

Particulars Requirement (KLD)

Cooling Water (Make up) 200

Domestic purposes & Others 50

Total 250

PLANT COOLING SYSTEM

The Ground Water Reservoir of suitable capacity is filled with properly treated

water with desired level of softness. The Cooling system shall have two Cooling



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Towers and four sets of Pumps. The heat absorbed by the soft water from the

Furnace Coil, cables & the Heat Exchanger Primary is effectively cooled by the

Cooling Tower from a maximum of 460C down to 320C.

3.9. Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal.

Furnace slag will be generated as solid wastes. In the proposed unit there will be

one number of crusher cum magnetic separator. The slag will be crushed into

coarse and segregated into metallic and non-metallic contents. Metallic parts will

be recycled back as raw material for captive utilization where as non-metallic parts

will be disposed off for land filling or road construction. From Induction furnace

ore slag will be generated. The quantity of slag will be 1200 Tonnes/month

(approx) which will be disposed for land filling and road construction. Generation

of dust from Air pollution control system will be approx. 40 Tonnes /month which

will be utilized in making the fly ash bricks. Scrap (Approx. 30 Tonnes /month)

from Induction furnace will be reused. Mill scale from rolling 30 Tonnes/month

(approx) will be recycled in Induction furnace.

4. SITE ANALYSIS

4.1 Connectivity

The area is well connected by road to Durgapur town as well as to other industrial

town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently



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developed Durgapur Expressway (NH-2). The place is connected to railway station

(Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the civic amenities

like market, bus stand, hospital, school, college, hotel, restaurant etc. all are

available in the town which is about 5-7 km from the site. Distance of important

steel consumption center is given below.

Kolkata – 150 KM Asansol – 40 KM Burdwan – 66 KM

Raniganj – 20 KM Dhandbad – 94 KM Suri – 52 KM



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4.2. Land form, Land use and Land ownership.

The existing freehold land area is 6.61 acres i.e. 26749.72 sqm and is occupied

with the existing facilities. The site is falling at Raturia, Angadpur Industrial Area,

Dist: Burdwan, Durgapur – 713215, West Bengal.

4.3. Topography (along with map)

The area has been marked on Survey of India Topo Map No. 73 M/6 and 73 M/7.

The latitude and longitude of the project site is 23°30'27"N, 87°17'13"E

respectively.



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4.4. Existing land use pattern (Agriculture, on-agriculture, forest, water

bodies (including area under CRZ), shortest distances from the periphery

of the project to the periphery of the forests, national park, wild life

sanctuary, eco sensitive areas, water bodies (distance from the HFL of

the river), CRZ in case of notified industrial area, a copy of the Gazette

notification should be industrial area, a copy of the Gazette notification

should be given.



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Existing General land use

Agriculture land is a main category of land use analysis which occupies about 47%

of the total area, of which single cropped occupied most of the area to about

44.2% followed by double cropped only about 1%. Fallow land occupies of about

2.4% of the total.

Forest vegetation found in this study area is dry deciduous in nature. About 18.5%

of the study area is under forest. About 15.7% is under degraded forest where

canopy cover is less than 10%. Moderate forest occupies of about 3% followed by

mod dense forest of about 2.8%.

Only about 2.5% of study area is under plantation. But there is enough scope for

plantation (both forest as well as horticulture) in such a Industrial belt for eco-

restoration. About 3.2% of the study area is under scrub land.

About 5.6% of the area is under water as surface water bodies of which, 0.5% is

under tank / pond etc. River sand occupies about 23% and river water is 1.7%.

About 20.4% comes under settlements both urban and normal, about 16.3% area

under urban and 4.1% area is under rural settlements. Industrial area occupies

about 2.6% of the total.

Shortest Distance From Following Particulars:

Periphery of the project to periphery of the forests - Within 10 km

Wild Life Sanctuary: - None (within 10 km)

Eco sensitive area: - None (within 10 km)



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Water bodies (distance from the HFL of the river)-1. Damodar river (within 10 km)

Notified industrial area: - None (within 10 Km)

4.5. Existing Infrastructure

Shivam India Limited is manufacturing MS Billets, TMT Bars and Rounds at the

existing land.

The present status of statutory clearances is given as follows:

Particulars Current Status

Land Conversion Existing

Sanction plan for new

project

In Progress

NOC from Pollution

Control board

Induction Furnace

Rolling Mill

Continuous Caster

Coal Gasifire

2 × 12 MT - Consent to Operate obtained from

(WBPCB)

7000 Tonnes/ Month - Consent to Operate obtained

from (WBPCB)

1 Nos. 2 strand Continuous Caster - Consent to Operate

obtained from (WBPCB)

2025600 m3 Consent to Operate obtained from

(WBPCB)



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4.6. Soil Classification

Durgapur area of Bardhaman district in West Bengal is overlain by a thin alluvial

cover and forms a transition zone between hard rock and flat gently sloping

alluvial terrain. The alluvial area extends eastwards beyond Durgapur to the rest of

the district. Alluvial cover thickness of the Durgapur area is raised towards the

eastward direction.

4.7. Climatic data from secondary sources

Usually a mixed climate is seen in Durgapur area throughout the year. Average

temperature during summer season is 32°C whereas at the cold season,

temperature is generally 20°C. Maximum temperature during summer may rise up

to 45 °C while minimum temperature during winter comes down to 6°C. Average

rainfall is 1350 millimetres with the bulk of rainfall occurring around the July-

September period. March to May is dry summer intervened by tropical cyclonic

storms. June to September is wet summer while October is autumn. Winter season

starts from about the middle of November and continues till the end of February.

4.8. Social Infrastructure available

The situation that prevails around the plant is showed here: Around the proposed

plant site in Raturia-Angadpur Industrial Area, there are several villages (Mouza),

viz. Angadpur, Raturia, Palashdia, Faridpur, Piala, Birbarnpur etc. Which are under

Durgapur Municipal Corporation. Surrounding proposed project site, the study area

is Industrial area. DPL colony is near by the project site. Durgapur city is governed



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by Municipal Corporation which comes under Durgapur Metropolitan Region. As

per provisional reports of Census India 2011, population of Durgapur is 566,517;

whereas male and female are 294,255 and 272,262 respectively. Although

Durgapur city has population of 566,517; its urban / metropolitan population is

580,990 of which 301,607 are males and 279,383 are females.

Details of Durgapur City Population are given below:

Total Male Female

City

Population

566,517 294,255 272,262

Literates 439,225 240,985 198,240

Children (0-6) 55,906 28,878 27,028

Average

Literacy (%)

86.02 % 90.81 % 80.84 %

Sex ratio 925

Child Sex ratio 936

As per Durgapur religion data, 2011, 91.63% of people are Hindu, 6.34% are

Muslims, 0.33% are Christians.

5. PLANNING BRIEF

5.1. Planning concept (type of industries, facilities, transportation etc) town and

country planning/Development authority Classification.

http://www.census2011.co.in/census/metropolitan/187-durgapur.html



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The site is falling at Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur –

713215, West Bengal. Necessary development will be made with the help of local

panchayet.

5.2. Population Projection

As per Census of India 2011, among total population, 39.89 percent lives in urban

regions of Barddhaman district. In total 3,078,299 people lives in urban areas,

among which males are 1,593,102 and females are 1,485,197. In Barddhaman

District, a decline in Child Sex Ratio (CSR) from 956 in 2001 Census to 951 in 2011

Census has been noticed. Child population (0-6) in urban region was 320,064 of

which males and females were 165,390 and 154,674. This child population figure

of Barddhaman district is 10.38 % of total urban population. Literacy Rate of the

Barddhaman district is 76.2% thereby making its rank 9th in the State. Male and

female literacy Rates are 87.31 % and 75.34 % respectively. In actual number

2,248,931 people are literate in urban region of which males and females are

1,246,484 and 1,002,447 respectively. As per Barddhaman religion data, 2011,

77.85% of people are Hindu, 20.73% are Muslims, 0.27% are Christians. The

Work Participation Rate (WPR) of that district has improved from 35.5 (in 2001

Census) to 37.7 (in 2011 Census). Barddhaman District is following a decreasing

trend in percentage of Main Workers to Total Workers from 77.6 in 2001 Census to

74.4 in 2011 Census. Cultivators and Agricultural Labours are 11.8% and 33.4% of

the Total Workers respectively.



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5.3. Land use planning (breakup along with green belt etc.)

Shivam India Limited occupies about 6.61 acre (26749.72 sqm) of land at Raturia,

Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal.



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5.4. Assessment of Infrastructure Demand (Physical & Social)

Physical & Social Infrastructure

For assessment of socio-economic condition, sample survey for some villages in

the study area was conducted. Selected Parameters were medical facilities,

electricity, drinking water facility, educational facility, public transport, post and

telegraph office, bank and entertainment facilities etc. Secondary survey has

revealed that drinking water facility is a satisfactory to the local people as all the

villages are having either well or tube well as source of drinking water. Under

medical facilities all the system such as allopathic, homeopathic and ayurvedic

medicines are available at Durgapur or local area at a distance of 2-3 kms. There

is higher educational facility in the area. There is electricity in most of the villages.

This project is providing employment directly/ indirectly.

5.5. Amenities/Facilities

Greenbelt area may be developed in the surrounding project site.

Power is available at nearby villages.

Drinking water is available by the water tankers from nearby area.

First aid box with all necessary materials will kept all time in the office

building for use as and when required.



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6. PROPOSED INFRASTRUCTURE

6.1. Industrial Area (Processing Area)

Developing of Greenbelt area inside the plant and surrounding the area.

6.2. Resident Area (Non Processing Area)

No residential area is proposed.

6.3. Green Belt

An extensive plantation within the boundary limits of the plant is considered during

expansion project work by planting about 2300 saplings making a two row deep

green belt along the periphery (spacing 2.0 m x 2.0 m) and all along internal roads

iron ore storage areas, ground hoppers and dumps leaving only adequate truck

access. The total land area covered for greenbelt will be 33% of the total area i.e.,

8827.41 sq. mt.

LIT OF BIG TREES FOR PROPOSED PLANTATION IS GIVEN BELOW

No. Common name Scientific name Family

01 Debdaru Polyalthia longifolia anonaceae

02. Radhachura Delonix regia Caesalpinaceae

03. Arjun, Arjuna Terminalia arjuna Combretaceae

04. Chatim Alstonia scholaris Apocynaceae

05. Jhaun Casuarina equisetifolia Casuarinaceae

06. Bot Ficus benghalensis Moraceae

07. Nim Azadirachta indica Meliaceae



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08. Ghoranim Melia azedarch

Meliaceae

09. Akashmoni Acacia moniliformis

Mimosaceae

10. Aam Mangifera indica

Anacardiaceae

11. Sirish Albizia Lebbeck Mimosaceae

12. Jarul Lagerstroemia speciosa Lythraceae

13. Karanj Derris indica Fabaceae

14. Ashwatha Ficus religiosa Moraceae

15. Tantul, Tentuli Tamarindus indica Caesal pinaceae

16. Krishnachura Caesalpinia pulcherrima Caesalpinaceae

17. Sisso Dalbergia sissoo Papilionaceae

18. Pakur Ficus infectoria Moraceae

6.4. Social Infrastructure

See section 4viii.

6.5. Connectivity (Traffic and transportation Road/Rail/Metro/Water ways

etc)

The area is well connected by road to Durgapur town as well as to other industrial

town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently

developed Durgapur Expressway (NH-2). The place is connected to railway station

(Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the civic amenities

like market, bus stand, hospital, school, college, hotel, restaurant etc. all are



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available in the town which is about 5-7 km from the site. Distance of important

steel consumption center is given below.

Kolkata – 150 KM Asansol – 40 KM Burdwan – 66 KM

Raniganj – 20 KM Dhandbad – 94 KM Suri – 52 KM

6.6. Drinking Water Management (Source & supply of water)

Water: Water requirement for the proposed project will be for cooling (make-up)

and domestic & other purposes. The required water will be sourced from Durgapur

Municipal Corporation. The total water requirement is given below:

The water will also be available from Rain Water Harvesting (RWH) system.

6.7. Sewerage System

There will not be any process waste water (or) cooling water blow down from the

SMS as closed circuit cooling system will be adopted. As the steel melting shop

and rolling mill will be operated on the dry process, water is used in the process is

only for the cooling. Closed circuit cooling system will be adopted in cooling of

Billets and TMT Bars/Structural steel/MS Rounds/Strips. Hence there will not be

Particulars KL/Day

Proposed

Water for cooling (Make up) 200

Domestic purposes & other uses 50

Total 250



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any waste water generation from process and cooling in the steel plant. Sanitary

waste water will be treated in septic tank followed by soak pit as per PHE norms.

6.8. Industrial Waste Management

In the proposed unit there will be one no. of crusher cum magnetic separator

which will be used for separating metal from furnace slag before its disposal for

land filling or road construction. During operation, Induction furnaces will generate

slag and for this, the slag handling and disposal system will be maintained. In

Induction furnace ore slag will be generated. The dust will be generated from Air

pollution control system which will be utilized in making the fly ash bricks.

6.9. Solid waste Management

The solid waste generation from the company after expansion project is proposed

to be disposed off as follows:

Type of Solid

Waste

Estimated

Generation

(MT/Month)

Process of Disposal

Slag from SMS (new

project)

1200 Slag will be crushed and after

recovery of iron, the inert material will

be used in road construction and

remaining amount will be planned to

dump in an environmental friendly

manner in a separate area.

Scrap 30 Re-melted in the process.



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Type of Solid

Waste

Estimated

Generation

(MT/Month)

Process of Disposal

Mill scale from

rolling

30 Will be recycled in Induction furnace.

6.10. Power Requirement

15 MVA power is already available in the factory with the help of DVC. Power

(approx. 20MVA for new project) can be enhance with the help of them (DVC)

because they have surplus power in that region.

7. REHABILITATION AND RESETTLEMENT(R&R PLAN)

(Policy to adopted (Central State) in respect of the project affected

person including home oustees, land oustee and landless labour (A brief

outline to be given).

No, R&R Plan is proposed.

8. PROJECT SCHEDULE AND COST ESTIMATES

8.1. (Likely date of start of construction and likely date of completion (time

schedule for the project to be given)

The Schedule Of Implementation For The Proposed Project Is Given Below

Activity Commencement Completion

Land acquisition and development Acquired and developed land

Civil works, Buildings, Foundation of October2016 December 2016



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Machineries

Structural fabrication and erection of

technological structures

November 2016 December 2016

Placement of Orders of Plant and Machinery July 2016 October 2016

Erection of Equipments November 2016 January 2017

Trial Run and Commissioning March 2017

Commercial Operation Date March 2017

8.2. Estimated project cost and along with analysis in terms of economic

viability of the project.

The cost of the project and means of finance is proposed to be as follows:

Sl.

No.

Item Cost

(Rs Lacs)

1. Land & Land Development 100.00

2. Factory Building & Other Civil Cost 800.00

3. Plant & Machinery 2000.00

4. Miscellaneous Fixed Assets 800.00

5. Security Deposit- Power Connection 300.00

6. Contingency Provision for Cost

Escalation

300.00

7. Interest During Construction 1280.00

8. Margin for Working Capital 500.00

Total 6080.00



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The project cost is reasonable and comparable as per our opinion in the current

date of assessment. We have also made sample checks from the market and also

discussed with the industry experts on similar field.

Means of Finance

The means of finance for the proposed project is as follows:

Particulars Rs lacs

Promoter's Contribution 3760.00

Term Loan 2320.00

Total 6080.00

D/E Ratio 0.62:1

9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)

CONCLUSION

The technical feasibility and financial viability of the project has been reviewed

with reference to the new project with reference to overall company as a whole.

Our review has been done on the basis of the current scenario and documents

made available to us by the company. We have made the assessment over and

made the changes in assumptions wherever felt required.

Based on our analysis it may be inferred that

a) The project is technically feasible and financially viable.



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b) The overall financial liquidity and profitability parameters of the project appeared

to reasonable and satisfactory.

c) The promoters are likely to honour the commitment towards repayment of term

loan barring any unforeseen adversities.

d) We conclude the capital expenditure of the company as a viable option subject

to the weakness and threats associated with a business venture.

The operation of plant has significant positive impact on the socio-economic

environment of the area which helps to sustain the development of this area

including further development of physical infrastructure facilities. In the interest of

mineral development and improve the social conditions of the local habitants this

project should be allowed after considering all the environment aspects.

raturia, angadpur industrial area, dist: burdwan,...

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