rapid curing device - sae.org navy german air force italian air force royal australian air force....

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! Polymerization time reduced: 10 to 12 times for sealant 30 to 40 times for paint ! Optimized curing quality with no bubbling ! Easy to carry (handle, wheels). ! User friendly: touch-sensitive screen ! 28 Vdc Thermoreactor approved for use inside fuel tanks ! Certified for operation in hazardous areas ! Matching the needs of military aircraft flight ops ! Can be used for indoor or outdoor operation. A FAST AND SAFE CURING PROCESS FOR SEALANTS, PAINTS AND COMPOSITES. The SUNAERO RAPID CURING DEVICE is the most compact SUNAERO 28Vdc Thermoreactor system. Very easy to transport, to implement and to use, it is the reference device for emergency repairs in AOG situations. The touch-sensitive screen displays information at real time allowing the operator to control the operation in progress. All the required devices are stored inside two sturdy and waterproof cases: •The 1st case contains the control system •The 2nd case is for accessories and one 28Vdc Thermoreactor Both can be carried on-board commercial flights. Patented process 3 hours with Thermoreactor RAPID CURING DEVICE RAPID CURING DEVICE Benefits 3 hours normal conditions

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Page 1: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

! Polymerization time reduced:10 to 12 times for sealant30 to 40 times for paint

! Optimized curing quality with no bubbling

! Easy to carry (handle, wheels).

! User friendly: touch-sensitive screen

! 28 Vdc Thermoreactor approved for use inside fuel tanks

! Certified for operation in hazardous areas

! Matching the needs of military aircraft flight ops

! Can be used for indoor oroutdoor operation.

A FAST AND SAFE CURING PROCESS FOR SEALANTS, PAINTS AND COMPOSITES.

The SUNAERO RAPID CURING DEVICE is the most compact SUNAERO 28Vdc Thermoreactor system. Very easy to transport, to implement and to use, it is the reference device for emergency repairs in AOG situations.The touch-sensitive screen displays information at real time allowing the operator to control the operation in progress.All the required devices are stored inside two sturdy and waterproof cases:•The 1st case contains the control system•The 2nd case is for accessories and one 28Vdc Thermoreactor

Both can be carried on-board commercial flights.

Patented process 3 hours with Thermoreactor

RAPID CURING DEVICE RAPID CURING DEVICE

Benefits

3 hours normal conditions

Page 2: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

Temperature Information

Inside fueltank

RAPID CURING DEVICE RAPID CURING DEVICE Operation Principle New Repair Sealant

Dimensions

Portable Case

Dimensions

33” Long

21” Deep

11” High

Weight – Approx. 60lbs.

Page 3: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

-Warm air= poor transfer

Narrow Range of Infra Red

Narrow Range of Infra Red

Wide Emission SpectrumWide Emission Spectrum

= Poor transfer= Poor transfer

= Good Transfer= Good Transfer

Complete safety Complete safety

SEALANTSEALANT

Trapped solvents = bubbling riskTrapped solvents = bubbling risk

28Vdc

Thermoreactor

28Vdc

Thermoreactor

-Electrical infrared source like lamps or quartz tubes-Electrical infrared source like lamps or quartz tubes

" DANGER: ignition risk

Poor absorptionPoor absorption

Excellent absorptionExcellent absorption

Superficial dryingSuperficial drying

Incomplete polymerizationIncomplete polymerization

Evaporated solvents =

no micro bubbling risk

Evaporated solvents =

no micro bubbling risk

Equal polymerization throughout the bulkmaterial.

Equal polymerization throughout the bulkmaterial.

RAPID CURING DEVICE RAPID CURING DEVICE

Page 4: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

RAPID CURING DEVICE RAPID CURING DEVICE

0102030405060708090

100

2 3 4 5 6 7 8 9 10

WAVELENGTH (in microns)

ABSORPTION SPECTRUM OFPAINT AND SEALANTS

0

2030405060708090

100

2 3 4 5 6 7 8 9 10

10

WAVELENGTH (in microns)

EMISSION SPECTRUM OF THE28 Vdc THERMOREACTOR

Page 5: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

RAPID CURING DEVICE RAPID CURING DEVICE

30 hours30 hours

72 hours72 hours

2.75 hours2.75 hours

6 hours6 hours

Sealant PR 1422 B2 NA

ReferenceHardness

Tack Free Time

05

1015202530354045505560

0 10 20 30 40 50 60 70 80

Hardness Scale

Time(hours)

(fuel leak repair)

Usual temperature and hygrometry conditions ( 73.4°F 50% )With the 28 Vdc Thermoreactor at 122°F

Page 6: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

170 hours170 hours5 hours5 hours Reference Hardness

0 50 100 150 200

50

100

150

200

250

300

0

HardnessScale

Time(hours)

Polyurethane paint PU66 ( COURTAULDS )

Usual temperature and hygrometry conditions ( 73.4°F 50% )

Usual temperature and hygrometry conditions ( 73.4°F 50% )With the 28 Vdc Thermoreactor at 122°FWith the 28 Vdc Thermoreactor at 122°F

RAPID CURING DEVICE RAPID CURING DEVICE

*

Page 7: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

REFERENCES: COMMERCIAL AIRLINESREFERENCES: COMMERCIAL AIRLINES

DELTA – UNITED – AA – US AIRWAYSAIR CANADA – AEROMEXICO

CANADIAN REGIONAL – HORIZON

LUFTHANSA – AIR FRANCE BRITISH AIRWAYS – SCANDINAVIANSABENA TECHNIC – TAP – CITY LINE

SOGERMA

AIR AFRIQUE – EGYPT AIR – EMIRATES JAREMCO – GAMCO – CHINA AIRLINE

CATHAY – AIR CHINA – THAI AIRWAYSSINGAPOUR AIRLINES – QUANTAS –

KOREAN

Page 8: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

REFERENCES : AIRCRAFT MANUFACTURERS REFERENCES : AIRCRAFT MANUFACTURERS

BOEING SEATTLE – BOEING, ST. LOUIS –NORTHROP GRUMMAN – GULFSTREAM-

CESSNA - BELL

BOMBARDIEREMBRAER

EADS – AIRBUSDASSAULT AVIATION

EUROCOPTER

Page 9: RAPID CURING DEVICE - sae.org NAVY GERMAN AIR FORCE ITALIAN AIR FORCE ROYAL AUSTRALIAN AIR FORCE. Title: Slide 1 Author: Michael Created Date: 11/12/2004 12:59:00 PM

REFERENCES: MILITARY MARKET REFERENCES: MILITARY MARKET

USAF: TINKER – HILL – ROBINSHelitest

Reference – T.O. 1C-135-2-5-2

US NAVY: NAS JACKSONVILLE DEPOT

FRENCH AIR FORCEFRENCH NAVY

GERMAN AIR FORCEITALIAN AIR FORCE

ROYAL AUSTRALIAN AIR FORCE