railway strategies issue 100 final edition
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The latest edition of railway strategiesTRANSCRIPT
Another order for Hitachi
Network Rail publishes
30-year R&D priorities
Government responds to Brown
franchising review
Bombardier to supply
116 vehicles to Southern
Abbey Wood Crossrail station plans submitted
Consultation begins on HS2
Phase Two route
RAILWAYS T R A T E G I E Szzzzzzzzzzzzzzzzzzzzz
Issue 100 – Final Edition
Nine-day West Coast blockade
Interview
Network Rail replaces four junctions and three miles of tracks
F o r S E N I o r r A I L M A N A G E M E N T
NEWS
In an industry focused on compliance, RaChel Kay & elaINe ClaRK talk about the other skill sets that
are vital to delivering rail’s vision
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ChairmanAndrew Schofield
Managing DirectorMike Tulloch
Editor Martin Collier
Managing EditorLibbie Hammond
Art EditorJon Mee
Advertisement DesignerJamie Elvin
Profile EditorKirsty Birkett-Stubbs
Advertisement SalesDave King
Head of Research
Philip Monument
Editorial ResearchersKeith Hope
Karl Riseborough Gavin Watson
Joe Wright
AdministrationTracy Chynoweth
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Putting more wheels on the rails
News in recent weeks has been dominated by rolling stock
stories. Without doubt the biggest development has been
the Government’s decision to exercise an option in the
original Intercity Express Programme contract to purchase
a further 270 vehicles. These are in addition to the 600 vehicles
scheduled to replace the Intercity 125 HST fleet and will replace
the Intercity 225 fleet, currently running on the East Coast Main
Line, in about six years’ time. We also have the news that Southern
is procuring 116 new vehicles from Bombardier to facilitate the
planned Thameslink cascade. Elsewhere First Capital Connect is
to give its fleet of Class 365s a makeover, whilst Northern has just
completed the overhaul of its Class 323s and Virgin has completed
the third heavy overhaul of its Pendolino fleet. In the freight sector,
three Class 66 locomotives are to reverse the trend by departing
continental Europe and entering UK freight service after appropriate
conversion, with more to follow. And finally, there’s news of Network
Rail’s newest addition to their fleet: a former Class 313 unit has been
transformed into a laboratory train and will shortly enter service as
part of the European Traffic Management System programme on the
Hertford Loop test facility.
From the Editorzzzzzzzzzzzzzzz zzHave your details changed? Are you reading someone else’s copy of Railway Strategies?Please email: [email protected] to amend your details or request a regular copy
Issue 100 ISSN 1467-0399
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News
Features
4 Interview
Interview – Rachel Kay & Elaine Clark 4Kirsty Birkett-Stubbs
Looking deeper 10Daniel Jonas Crowning glory 62Mike Byrne
Conferences & Exhibitions 64
Profiles
zzzzzzzzzzzzzContents
Suttle Projects 16
London Tramlink 18
Kuala Lumpur MRT 20
Story Contracting 22
Systra Rail 28
PKP Intercity 31
Keyrail 34
TMD Friction 36
First Capital Connect 38
Saudi Railway Organization 41
Keyline 44
Etihad Rail 49
Greenbrier Europe 52
Steatite Limited 55
Alstom Transport 58
Industry News 8
Issue 100
West Coast Main Line’s nine-day blockade 3ERTMS laboratory launched 7
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During one of the hottest weeks of
the year, a team of 720 men and
women were on site 24 hours a day
to deliver this significant investment.
Over 900 barrels of water were consumed
and 3000 bottles of sun cream used as track
temperatures rose as high as 46oC. Train
services resumed on Monday morning and
were running at a speed of 80mph across
one of the new junctions. This is the first time
Network Rail has been able to reopen lines at
this speed following major engineering work.
Martin Frobisher, area director for Network
Rail, said: “I was in the cab of the first test
train over the line this morning and I’m
pleased that under some tough weather
conditions we’ve been able to deliver on
time this vital improvement which will make
journeys on the West Coast Main Line more
reliable and punctual. I would like to thank
passengers for their support and co-operation
during the closure, as well as our industry
partners who we worked very closely with to
prepare for and deliver this critical project.”
Usually, Network Rail would have carried
out work of this kind over a number of bank
holiday weekends requiring train services
to be replaced repeatedly by alternative
transport. By carrying out the work in a nine-
day continuous spell this summer, engineers
were able to complete the replacement of
four junctions around 16 months earlier to
avoid disrupting rail travel plans for many
weekends and nine bank holidays over the
next two years.
Why was the work done?The blockade was part of a major process
along the length of the WCML to improve
reliability and cut the amount of the time the
railway needs to close. The layout of the
junctions between Warrington and Preston
was such that tamping them required a
weekend closure every year. This is because
the points were set ‘toe-to-toe’, requiring
special tamping. By stretching Network
Rail has also removed switch diamonds,
which are difficult to maintain. They are also,
appropriately enough, vulnerable to high
temperatures and need constant monitoring in
key locations in hot weather.
Speeds over the junctions were also
increased to match line speeds on diverging
routes. For example, diverging trains at
Golborne Junction used to approach at
90mph, slow to 50mph, before accelerating
to 75mph once across the junction. Now they
travel across the junction at 75mph. There was
an even greater jump at Balshaw Lane, where
trains approached at 110mph (125mph EPS)
and slowed to 50mph, before accelerating to
75mph on the down slow.
Phil Bearpark, production director for Virgin
Trains said: “I congratulate the engineering
team at Network Rail for completing this very
challenging piece of work on time. A key
section of the West Coast Main Line will now
immediately provide better reliability for our
customers and in the longer term is another
stepping stone in our quest for faster journey
times for Anglo-Scottish services” zz
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The project by numbersl Three miles of track renewed l Four main line junctions upgradedl 18 miles of West Coast Main Linel 6600 new railway sleepers laidl 21,500 tonnes of ballastl Materials delivered by 61 trains in 865 wagons
West Coast Main Line’s nine-day blockadeMajor improvements to the West Coast Main Line between Warrington and Preston were successfully
completed on the morning of Monday 22nd July after nine consecutive days of engineering. Four junctions – Golborne, Bamfurlong, Wigan Springs Branch and Balshaw Lane – were replaced and
three miles of track re-laid to help increase line speeds and make journeys more reliable
4 www.railwaystrategies.co.uk
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As a recent study by Thales Training & Consultancy serves to
underline, skills and training are very much on the agenda for
today’s rail industry – and perhaps more importantly for its
future. Of those interviewed at this year’s Railtex exhibition,
77 per cent of professionals are concerned about a skills gap within
their organisation.
It’s a picture that is also being seen by the National Skills Academy
for Railway Engineering (NSARE), which was set up in 2011 to ensure
that as an industry, rail has sufficient volume of people with the right
skills to deliver the railway of the future. Owned by its members,
NSARE is not a training provider in the literal sense, acting as more of
a facilitator and enabler of this. As such its activities include industry
promotion, skills forecasting, consultancy, qualification development,
accreditation of training providers, and maintaining the national
competence database.
Industry compliance“As part of the Thales international group, Thales Training &
Consultancy is predominately an integrated training service supplier
within many industries, including rail,” notes Rachel Kay, managing
director. “Core areas that we specialise in are systems engineering,
project management, and leadership. We are trying to partner more
In an industry focused on compliance, Rachel Kay and elaIne claRK talk with Kirsty Birkett-Stubbs about the other skill sets that are
vital to delivering rail’s vision
The skills to succeed
INTERVIEW I Rachel Kay & Elaine Clark
in connection with NSARE to ensure that not only the technical skills
of the people working in the rail sector are met, but also some of
those softer development skills around leadership, collaboration and
communication.”
“There is a very heavy emphasis on compliance in the industry, due
to the safety implications, so this will always be a major focus,” agrees
Elaine Clark, head of business services at NSARE. “But sometimes this
focus is almost to the exclusion of other things, such as the broader
technical competencies people need, and personal competencies
in management, leadership, behaviour, and communication. This is
becoming more and more important and I think there is a growing
realisation of that in the industry.”
This perhaps skewed focus appears to be reflected in the research
results where 72 per cent of respondents identified the hard/technical
skills that enable an individual to fulfil their day-to-day role as suffering
the most. As such 46 per cent believe the industry should focus on
developing in these areas.
Identifying skill requirementsSome of this thinking is in line with the current upgrades taking place
on the network, along with the introduction of new technology, such as
ERTMS and in-cab signalling. “This is a long-term programme which is
being led by Network Rail on behalf of the industry,” describes Elaine.
“At NSARE we have been involved for the last 12 months or so looking
at the training issues and the requirements that would be needed to
introduce this new technology. What became rapidly apparent is that,
yes there’s a lot of technical requirement, but it’s much more about a
business change process. Unless we have people with the right skills
in leadership and management we will struggle to deliver the amount of
innovation being talked about and move the industry forward.”
“It’s not just about teaching someone the skills they need to operate
these new systems, but also a cultural change,” agrees Rachel. “It has
an impact on the type of personnel make-up from a resourcing point of
view, so what type of people do you recruit and how do you integrate
them into an organisation that is going through change. Likewise it’s
looking at what needs to be done in terms of interconnecting and
collaborating with other functions in the business, and capturing the
requirements for such technology in a structured way. As such, when
we’re developing training solutions, first we have to think of them all as
a change management process.
“There’s a lot of pockets of skills shortages that relate to change, and
they’re all things that we see coming through as being important, but
it has to be remembered that this is under a budget that is severely
pressurised because making sure that people are competent and
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This isn’t just a matter of thinking about training people. Companies need to look at this from a perspective of professional development of their workforce
Rachel Kay - managing director of Thales Training & Consultancy
Elaine Clark - head of business services at NSARE
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compliant from a technical point of view is vital. I think the challenge for
rail organisations is to find additional budget to support these types of
change management programmes.”
Delivering the changeEncouraging new people into the industry is also a major challenge.
This is more sharply felt in certain parts of the industry where there
are clear indications of an ageing workforce. “In addressing this it’s
important to realise that we will be competing for the same people
with other engineering-based industries that are also growing over
the coming years such as the utilities,” notes Elaine. “I think there’s a
lot that we can also learn from other industries as to how they tackle
some of these challenges – so how does oil and gas, or nuclear for
example do it? As a sector rail has been very inward looking rather than
outward, but I think that is now changing.”
Another change process within the industry is the move away from
a purely prescriptive and mandatory mindset. As a result of this though
different management and leadership styles, and different organisational
structures may be required. “If you look back at the root cause of those
issues a lot of it will be down to the leadership style of the significant
change makers within the organisations. That’s why I would encourage
the industry, when looking to fill more senior positions, to go outside
the sector and benchmark itself because a lot of industries have moved
now to bottom-up rather than top-down thinking,” elaborates Rachel.
Securing skills for futureIn January NSARE published a major report on skills forecasting in the
industry, which took skills as they stand today as a starting point. “It is
felt that we need to recruit about 10,000 new people over the next five
to six years, but this is not necessarily more of the same. New people
joining the industry today will need different skills in the coming years so
it’s also about identifying what skills will be needed in the next ten to
15 years. We are planning to refresh that report at the end of this year,
and at the same time undertake another piece of work alongside it that
is much more envisioning of what the skills requirement will be in the
longer term to deliver the Rail Technical Strategy. This was developed by
the industry and published in December 2012 to set a vision of the next
30 years for the railway,” highlights Elaine.
She continues: “Within that forecast we are fairly sure that there will
be a need for significantly higher percentages of people with higher
skill levels. At present only around 18 per cent of the workforce in rail
engineering is qualified to Level 4 and above, which is not very high
compared to other technical-based industries. This will be a driver for the
type of training that the industry pursues, both from the technical side
and softer skills.”
It seems the message is beginning to be heard though, as
28 per cent of respondents to the study said that soft skills, like
communication and management are not a concern. This conforms
with a belief within the sector that soft skills will remain a key focus over
the next ten years. “I think companies need to start by looking at where
they are currently, where they want to be with regards to the changes
in technology and culture, and then backtrack to find where those
shortages in skills are going to be, and how to address those with help of
learning interventions,” describes Rachel.
“This isn’t just a matter of thinking about training people. Companies
need to look at this from a perspective of professional development
of their workforce. We are shifting people’s mindsets, but we’re still very
much at the start of that journey rather than the end,”
she concludes. zz
Thales Training & ConsultancyTel: +44 (0) 800 084 1611Email: [email protected]: www.thales-trainingconsultancy.com
National Skills Academy For Railway EngineeringTel: +44 (0) 7890 791373Email: [email protected]: www.nsare.org
INTERVIEW I Rachel Kay & Elaine Clark
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The newest addition to Network Rail’s
train fleet has left the depot for the first
time on a series of test runs. Former
passenger unit 313121 has been
adapted to become a laboratory train for the
European Rail Traffic Management System
(ERTMS) programme and will be used on the
ERTMS National Integration Facility (ENIF) when
it opens later this summer. Alstom refurbished
the unit at its Wembley depot and fitted its
own train-borne ERTMS kit, along with CCTV,
workstations for engineers, extra batteries to
power the equipment, a kitchen, and – in a
notable first for a class 313 – a toilet.
Due to start work this summer, the ENIF will
see trackside ERTMS kit from four suppliers
put through its paces on a five-mile section of
the Hertford loop, controlled from a facility at
Hitchin.
Gary Porter, Network Rail programme
director, traffic management and ETCS, said:
“ERTMS will play a vital role in changing the
way we operate our railway. Crucially, our
facility at Hertford and this Class 313 will give
us a greater depth of knowledge of the system
as we prepare to roll it out on the network”.
The test train will also be utilised to support
other Network Rail projects, including
Thameslink. An ERTMS driver machine
interface (DMI) and new control panel has been
fitted to both cabs, with a duplicate screen in
the secondman’s position. Passengers in the
train will also be able to see the images, plus
high-definition views front and back on 42-inch
plasma screens.
To allow for the operation of ENIF,
bi-directional signalling has been installed on
the northern section of the Hertford loop, to
allow the down line between Molewood Tunnel
and Langley South junction to be used as a
test facility. During peak hours the section will
be part of the normal railway, but when testing
is required the block will be ‘switched out’ –
switching control from King’s Cross power
signal box to the facility at Hitchin.
European Train Control System (ETCS) is the
train-control element of ERTMS and includes
Automatic Train Protection (ATP). ETCS works
on the principle of providing to the train a
maximum distance that it can travel, the speed
profile of the track ahead and other track
information about the route that has been set.
The train then permits the driver to drive the
train, but should the distance or speed limit be
exceeded, or be in danger of being exceeded,
then the ETCS onboard equipment intervenes
to control the train, bringing it to stand if
necessary. zz
Testing will begin later this summer.
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ERTMS laboratory launchedAbove: New driver’s console and ERTMS screen Left: ERTMS lab train at Bletchley on test
8 www.railwaystrategies.co.uk
Government response to Brown Reviewl Publication of the Government’s
response to the Brown Review into rail
franchising provides further certainty
to the rail industry by confirming the
key principles that shape the DfT’s
franchising policy as it works towards
delivering the best possible franchises
for both passengers and taxpayers.
Transport Secretary Patrick
McLoughlin said: “The independent Brown review was clear
that franchising is the best way to secure services for passengers.
It provided a sensible approach to strengthen a process that has
contributed significantly to the success of our railways.
“Since the review was published, the department has worked
hard to implement its recommendations. Good progress has been
made and we are on course to deliver a franchising programme
that promotes a thriving rail industry and secures the best deal for
passengers and taxpayers.”
The review by Eurostar Chairman Richard Brown was one of two
independent reports commissioned by the Department following
the collapse of the InterCity West Coast franchise competition last
October.
The Government’s response sets out the significant work that
has been carried out to implement the recommendations since the
publication of the review in January. These include:
l Resuming the Thameslink, Southern and Great Northern and
Essex Thameside franchise competitions
l Providing long-term certainty to the rail industry by publishing a
clear and deliverable new rail franchising schedule
l Successfully negotiating the first interim contract of that schedule
with train operator c2c for the Essex Thameside franchise. An
invitation to tender for the long-term franchise will be issued to
bidders in July
l Setting up the Franchising Advisory Panel – an independent body
of industry experts that will provide support and assurance to the
Department
l Organising a UK Rail Opportunities Day to promote interest
amongst existing and potential new entrants to the rail franchising
market
l Publishing a Franchise Procurement Process Map and Franchise
Competition Guide to provide the rail industry with detailed
guidance
l Strengthening the Department’s capability and internal
governance through the appointment of a new Director General for
Rail and Franchising Director and implementing a new rail group
structure.
While much work on implementing the Brown Review has now
been carried out, the Department will continue to implement its
recommendations through the successful roll out of its franchising
programme and publication of further guidance.
The Government’s response to the Brown Review can be found at:
https://www.gov.uk/government/publications/the-brown-review-of-the-
rail-franchising-programme.
Information on the Government’s franchising schedule can be found at:
https://www.gov.uk/government/publications/rail-franchise-schedule.
Class 365 makeover announcedl First Capital Connect’s fleet of Class 365 trains is to be
transformed with fresh interiors and enhanced accessibility features
as part of a £31 million investment which will also include heavy
maintenance to ensure their continued reliability. The trains carry
many of the 86,000 passengers travelling daily with First Capital
Connect (FCC) on the Great Northern route between London King’s
Cross and Peterborough, Cambridge and King’s Lynn. Eversholt
Rail Group leases the trains to FCC and is funding the work, which
will be carried out by Railcare at its Wolverton plant. The refresh will
coincide with the scheduled major overhaul of the trains which will
ensure their continued reliability. The first new-look train is expected
to enter service at the end of 2013 and the full programme will take
three-and-a-half years.
An existing Class 365 in service on the Great Northern route
Firs
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Night shiftl A through-the-night operation at the end of May ensured that the Balfour
Beatty Reading Viaduct team achieved their first project milestone for
their customer Network Rail. The now disused section of steel bridge at
Cow Lane, Reading was removed and recycled to make way for a new
£40 million concrete viaduct which will carry the main line from London to
Penzance. The work was carried out overnight on 31st May, starting at
20.00 and finishing during the afternoon of 1st June 2013.
Balfour Beatty’s Reading Viaduct project team work at night to remove the old steel bridge deck over Cow Lane in Reading
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Electrification on coursel Transport Secretary Patrick McLoughlin has visited Eccles to mark the completion
of a vital first step in a £400 million electrification programme to transform rail travel
across the north west. The installation of new infrastructure between Newton le
Willows and Castlefield Junction by Network Rail paves the way for the introduction
of new state-of-the-art electric trains between Manchester Airport and Scotland
from December, boosting capacity and providing faster and more reliable services
to passengers. First TransPennine Express will start running new electric trains from
Manchester to Airport to Glasgow from December 2013 onwards following delivery
from Siemens. They will replace existing diesel trains. The full electric fleet is planned
for introduction by spring 2014.
New CEOl DB Schenker Rail (UK) has appointed Geoff
Spencer as its new CEO with effect from 1st
September. He was previously head of European
resource management in the European DB
Schenker Rail organization, based in Mainz.
Abbey Wood plans submittedl Crossrail has submitted proposals for a new station at Abbey Wood in southeast London
to the London Borough of Bexley and the Royal Borough of Greenwich for approval.
Crossrail represents a major step-change in public transport for the local area, and is the
single biggest addition to the local rail network since the North Kent line was built in 1849.
It will be a significant spur to regeneration in Abbey Wood, encouraging investment and
development as well as supporting jobs and businesses in the local area. The new two-level
station will open in 2017 and will be built above two new dedicated Crossrail tracks and
those used by North Kent services.
More new trainsl Transport Secretary Patrick McLoughlin has
confirmed a £1.2 billion order for more state-of-
the-art trains to transform rail travel on one of
Britain’s busiest intercity routes. The 270 carriages
will be manufactured in Britain by Hitachi Rail
Europe at its new purpose-built factory in
Newton Aycliffe, County Durham, as part of the
Government’s overall £5.8 billion Intercity Express
Programme (IEP).
The latest order for the trains, called the class
800 series, will be operational on the East Coast
Main Line from 2019 and will deliver significant
benefits to passengers, including boosting
capacity by
18 per cent, improving train reliability by a factor
of five and cutting journey times between
London, Leeds, Newcastle and Edinburgh by up
to 18 minutes.
The first batch of class 800 series trains will
enter revenue-earning service on the Great
Western Main Line in 2017 and on the East Coast
Main Line in 2018.
Eccles Station, where a plaque was unveiled commemorating the electrification of the former Liverpool and Machester Railway
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An architect’s impression of Abbey Wood station
Hitachi Class 800 series train
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that provides tools, processes, education
and innovation to enable the business to
deliver work efficiently and to support the
wider company strategy. Specifically I look
after innovation leadership and best practice,
whether it be collaborative, or internal R&D,
facilitating that and securing both internal and
external funding. This is not solely in rail but
also across the wider transport piece, and
increasingly other areas of Atkins as well,”
he says.
“The other area I am involved in is influencing
the industry innovation agenda. This includes
working with innovation groups, forums
and initiatives, and making sure we have an
Perhaps having once been thought of as
something associated with significant
change or landmark developments,
innovation in rail is increasingly being
viewed as part of the everyday running of
the industry. An innovative approach is being
taken to everything from processes and
business models to supply chain collaboration,
as well as the traditional technology-based
initiatives, in order to improve the efficiency and
effectiveness of the railway.
As head of innovation for rail at Atkins,
accelerating and guiding this process is
something Daniel Jonas is deeply involved
in: “I work in a team within the rail division
10 www.railwaystrategies.co.uk
Looking deeper
Although beginning with rail tunnels,
the optical imaging capabilities of DIFCAM
are projected to have wider applications
in asset condition monitoring
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Looking deeper
open conversation with the market and our
customers. I am also advising the industry’s
Enabling Innovation Team (EIT) that was
set up as a result of the McNulty review to
help prioritise innovation investment. The
bottom line is about identifying, exploring
and communicating those opportunities at
a leadership level with an eye to the years to
come.”
Combining expertiseAtkins is one of the three core companies
researching and delivering a new collaborative
innovation project, known as Digital Imaging
For Condition Asset Management (DIFCAM).
Describing the background of this programme,
Daniel says: “DIFCAM came about as a
result of the “Accelerating Innovation in Rail”
competition set up by the national innovation
agency, the Technology Strategy Board and
the Rail Safety and Standards Board, to
overcome barriers to innovation in the industry.
“We were approached to participate by
software and systems engineering company
Omnicom, together with the National Physical
Laboratory (NPL) – a leading global scientific
facility in measurement standards. Together
we identified the need for a fast, efficient and
automated method for the visual inspection of
structures, which was intended to reduce or
eliminate the need for costly and dangerous
track access and other factors associated with
the current practice of human inspections.
Anything that can improve the ability of the
railway to monitor its structures and report and
identify changes that might be significant is
going to be very valuable,” he notes.
Drawing on the individual expertise of each
partner, the consortium pooled its resources
to develop the DIFCAM platform. Omnicom’s
vast experience in geo-positioning, surveying,
recording, inspecting, and mapping assets,
particularly in rail, enabled it to provide
the position platform and profiling system.
Meanwhile NPL contributed its decades of
experience in the research and application
of the digital image correlation technology
DIFCAM is based on, which is a type of optical
imaging for precision measurement. As for
Atkins, the Group was able to offer asset
management and domain expertise given
that its engineers know what it is truly like to
assess structures working in these types of
environment.
A platform for developmentHighlighting what has come out of the research
work, Daniel reveals the benefits that such
a system offers: “At present, DIFCAM is a
vehicle-mounted system which captures a
complete high-definition visual record of the
structure in question. It incorporates a high-
grade inertial guidance platform and creates
a number of data sets, which are combined
to produce a high quality 3D representation
of the asset. The data is indexed for later
analysis, which can then be presented to
an experienced end user remotely. The first
application for DIFCAM has been rail tunnels,
so in theory a tunnel inspector can use the
technology to conduct a full visual inspection
off site.
He continues: “The best thing of all is that
we’re encoding the knowledge, experience and
judgement of real life tunnel engineers around
the sorts of things that actually happen into the
system. The data that DIFCAM captures can
be compared to previous data sets to present a
picture of the change within the structure, such
as cracking, bulging or deterioration, to support
further inspection or any other application. It
12 www.railwaystrategies.co.uk
which has enabled us to replicate defects and
then test that the system can pick those up,”
highlights Daniel.
The greatest demonstration of DIFCAM’s
capability, however, is clearly by its use in a real
tunnel. Therefore, the consortium is to hold a
demonstrator day in September that will give
industry representatives an idea of the system
in action. “There’s nothing so persuasive as the
real thing,” Daniel points out.
“So we will be taking live pictures,
processing them and seeing the change the
system has measured and we are confident
that this will deliver an interesting result. Then
it will be a case of following up on this and
starting to look at direct product development
for particular applications. As such, we are
keen to speak to any potential users of the
platform and to hear about the challenges they
have in difficult environments. It is our hope
that will be this the first truly cross-disciplinary
innovation platform,” he concludes. zz
also enables defects to be detected sooner
with the system able to highlight differences
down to 1mm which may not be detectable
by the human eye. That in turn enables
you to implement a more proactive tunnel
maintenance strategy.”
What Daniel is keen to stress though is the
flexibility of the system. DIFCAM was built using
a modular architecture, and therefore is not
about the particular application of kit on a road-
rail vehicle in a tunnel. “We have adopted an
innovative platform approach, so the platform
is what you build and the application is what
you use that capability for. It doesn’t have to be
vehicle-mounted, and it doesn’t have to be a
tunnel because the various modules within the
systems can be used in different ways where
the environment is hostile, confined or remote,”
he emphasises.
Demonstrating the benefitsHaving started the main work in July 2012, the
project is now reaching its completion date. A
number of test runs have taken place on the
Nene Valley Railway, and at the Old Dalby test
track. “Omnicom has an excellent relationship
with the National Railway Museum which
enabled us to do some testing and refinement
at the early stages. Likewise NPL have built
a replica tunnel at their facility in Teddington,
AtkinsTel: +44 (0) 1905 338 247Email: [email protected]: www.atkinsglobal.com
zzzzzzzzzzzzzzzzzzzz Asset Management
www.railwaystrategies.co.uk 13
Netw
ork
Rail
zzzzzzzzzzzzzzzzzzz zzNEWS I Industry
A railway much travelledl According to the latest data from the
ORR, passengers travelled
9.0 billion miles by rail in the fourth
quarter of 2012-13 (January to March
2013), a decrease of two per cent
when compared to the same quarter
in 2011-12. These figures are for
franchised operators only, so exclude
travel with non-franchised operators,
such as Grand Central, Heathrow
Express and Hull Trains. Over the last
ten years, other than a slight dip in
2009 during the recession, passenger
rail usage has increased significantly,
continuing the upward trend that has
been seen since the mid-1990s.
Boost for Birminghaml Roadways Container Logistics and its
Birmingham Intermodal Freight Terminal (BIFT),
has been selected by DB Schenker Rail UK as
its Midland rail hub of choice. Three intermodal
services – two trains from Southampton and
one from Felixstowe – now arrive daily into
the state-of-the-art terminal. DB Schenker
Rail UK’s decision has resulted in Roadways
Containers Logistics moving over 770
containers a week in and out of BIFT on behalf
of the rail freight provider.
A future driven by innovationl Network Rail has published its technical strategy, ‘A future driven by innovation’,
outlining the research and development priorities and opportunities for the next
30 years. The creation of the strategy, which follows the release of the overall Rail
Technical Strategy in December last year, has been driven by a need to focus R&D
investment on meeting its key outcomes: safety, performance, customer experience,
capacity, cost-efficiency and sustainability.
One of the keys to unlocking the potential for improvement in these areas lies with
closer collaboration. Network Rail chairman Richard Parry-Jones said: “Our ability
to be more ambitious relies on strengthening collaboration at all levels – across
disciplines within Network Rail, between Network Rail and the rail industry, with
European and world railways and beyond the rail industry to other technology sectors.
“There must also be a strong connection between long-term planning and long-
term technical capability.”
The railway industry has recognised that it has under-invested in R&D by any
benchmarked standard. The Network Rail Technical Strategy, as part of a wider
cross-industry and European drive to innovate, seeks to identify priorities for funding
which will bring Network Rail closer to global norms for R&D investment.
The business will continue to work with the Office of Rail Regulation to secure
funding for key projects, which will have their own business cases.
Areas for innovation identified within the Network Rail Technical Strategy include:
l Safety: We will embed a safety by design policy in everything we do, ranging from
intelligent level crossings and automated monitoring of infrastructure for safety critical
failures.
l Performance: We will work with our operating partners to ensure increasingly
resilient timetables are put in place and evolve our approach to asset management
with automated monitoring, and less emergency maintenance.
l Customer information: Better information will rely on common and optimised
information flow across industry to get reliable information to customers in real time.
l Capacity: Our network will utilise new control systems, enabling trains to run closer
together.
l Efficiency: We will improve the cost-effectiveness of our asset management
by developing our understanding of whole-life, whole system issues - including
developing capabilities for non-disruptive maintenance.
l Sustainability: We will work with industry partners to reduce carbon emissions,
and invest in energy efficient assets.
Further details can found within the strategy at: www.networkrail.co.uk/publications/
technical-strategy/
Network Rail
HS2 Phase 2l The Secretary of State for Transport,
Patrick McLoughlin has announced
the beginning of a period of public
consultation on the proposed route for
phase two. This is the route the new
high speed line will take from the West
Midlands to Manchester and Leeds,
with connections to the West and East
Coast Main Lines to serve the rest of
the North of England and Scotland.
The phase two consultation will run for
six months and will be accompanied
by a series of public information events
from mid-October 2013 to early
January 2014 where people will be
able to review local information and
speak directly with HS2 Ltd staff about
the proposals.
14 www.railwaystrategies.co.uk
Northern Rail Class 323 overhaul completedl Alstom has completed work overhauling
Northern Rail’s 17-strong Class 323 regional fleet
to help produce a modern fleet for commuters
and the client, with more than 2000 components
exchanged. The project was undertaken at
Alstom’s Longsight depot in Manchester, with
two overhauls being taken on simultaneously.
The work undertaken on one project included
bogies being exchanged, inter-vehicle couplers
being overhauled, new gangways fitted and brake
equipment exchanged. The rest of the work saw
car floorboards and flooring replaced, seat shells
refurbished and re-covered, and car heaters and
train doors overhauled.
Safeguarding HS2l The Transport Secretary Patrick McLoughlin
has announced that the proposed HS2 route
between London and the West Midlands has been
protected from future development which might
conflict with the planned high speed line. The
move – an important step in taking the scheme
from the drawing board to construction – is known
as ‘safeguarding’. It will also enable people living
near the proposed HS2 route from London to the
West Midlands to approach the Government to buy
their property under Statutory Blight procedures.
Successful applicants will receive the unblighted
open market value of their property, plus ten
per cent up to £47,000 and moving costs.
Going Dutchl Three Class 66 Dutch locomotives, which have been converted for use in the UK
by GB Railfreight and Electro-Motive Diesel Limited, have been given authorisation
to be placed into service by the Office of Rail Regulation. This is the first time
Class 66 locos, which were manufactured to European railway specification,
have been successfully converted for UK use. GB Railfreight is in the process of
converting two more locos from Germany to go into service later in the year. The
conversion of these locomotives is a significant development, as it is the first time
locomotives have moved from the continent into the UK to support UK rail freight
growth. In the past, over 70 UK Class 66s have moved to mainland Europe.
Third heavy overhaul of Pendolino fleet completedl The end of a £60 million three-year process to upgrade and overhaul
Virgin Trains’ Pendolino fleet has been marked by a special event at
Alstom’s Longsight Traincare Centre in Manchester. The last of the
H3 Pendolinos – 390002 – is now back in service, having been turned
around by the team at Longsight in just over a fortnight. The Pendolino
fleet has been in service for more than ten years and has completed an
additional 2.5 million miles of reliable service since the H2 overhaul. In
addition to the overhaul work, the Longsight team extended
31 of the nine-car trains to 11 cars at the same time. Alstom is due to
start planning the H4 overhaul at the end of the year.
New carriages for Thameslink cascadel Following an extensive procurement process, Southern has announced
that it has selected train manufacturer Bombardier to supply 116 new
electric rolling stock vehicles at a cost of c. £180 million to facilitate the
planned Thameslink cascade.
This order has the provision of an extra 140 vehicles which can be called
in the event that further investment opportunities are identified, bringing
the potential total order value up to c. £385 million. When the contract
is placed, the new trains will be used initially on the Thameslink Route,
facilitating the release of existing trains to newly electrified routes. In the
longer term, these new trains will in turn also be cascaded.
John Smith and Duncan Scott with one of the Class 66 locos
GBRf
zzzzzzzzzzzzzzzzzzzzz NEWS I Industry
zzzzzzzzzzzzzzzzzzz zzNEWS I Industry
www.railwaystrategies.co.uk 15
Comply Serve expands down under!l UK-based collaborative
progressive assurance software
specialist, Comply Serve, has
opened an office in Australia.
James Frampton has relocated
from the UK to Australia to
head up their direct operations
servicing the Australian and
South East Asian markets.
Having joined the award-
winning software supplier in
2011, James was appointed
country manager for Australia
in October 2012, resulting in a permanent transfer
to Sydney to establish their Australian business and develop
opportunities within the territory. With ambitious expansion plans in
place, the company’s requirements-led, progressive assurance and
compliance software, ComplyPro, has already been deployed across
a number of high-level projects in the region. These include the
Adelaide Electrification Project, the Freemantle Wave Energy Project
and the Wynyard Walk Expansion Project.
Collaborative requirements-led, progressive assurance is at the
early adoption stage in Australia, alongside allied processes such
as bid management, hazard management, interface management,
issues management and assumption management and is generating
much interest and discussion. The successful installation of Comply
Pro across prestigious European and Middle East projects including
Crossrail, Banedanmark, Etihad Rail and Oman Airports, allows
Comply Serve to already demonstrate a proven, value-for-money
case for collaborative progressive assurance.
Building on the company’s credible track record is critical to the
success of this venture and where possible Comply Serve works
with Australian companies to deliver solutions to clients; including
consultancies such as Nova Systems and Frazer Nash, and major
contractors such as Laing O’Rourke.
In addition to expanding the existing core rail and infrastructure
business, Comply Serve aims to maximise substantial growth
opportunities across sectors such as civil aviation, renewable
energy and defence. The company is also working towards the
establishment of an Australian hosting centre to complement the
existing UK hosting centres and comply with rigorous security
requirements, creating a long term facility for sustainable business
development in the region.
Already, the company participates in various Australian INCOSE
events, including the Transport Working Group in New South Wales,
and has recently agreed to sponsor the University of New South
Wales with their entry for the World Solar Car Challenge. ComplyPro
will be deployed across this exciting project to capture the full
engineering life cycle of a renewable energy vehicle.
James is based in Sydney and can be contacted on
+61 467173803 or email [email protected]
Link-up Engage set to save industry £5.5 million per yearl Achilles, the global supply chain management
company, expects to save the UK rail industry more
than £5.5 million per year through the launch of
Link-up Engage – the advanced portal used to
register and pre-qualify suppliers.
The company has worked in partnership with the
Link-up Steering Group, now called RISQS Board,
comprising rail buyers and suppliers from across
industry, to launch the next generation of Achilles
Link-up. It offers a streamlined pre-qualification
process, a shorter questionnaire, intuitive user
interface and advanced procurement features.
Achilles Link-up Engage is estimated to generate
£5.5 million-worth of savings per year, in terms of
resourcing. Trials show suppliers will complete the
questionnaire in half the time, because an auto-
complete function replicates the same information
across different parts of the questionnaire document.
Buyers are expected to take one third less time to
complete searches for supplier information and are
provided with an online RFI-type tool to support the
dialog with suppliers.
Achilles Link-up Engage enables pre-qualification
for tenders via a single source of verified information.
It also offers 3500 registered suppliers access to
contract opportunities from all the key buyers within
the rail sector and ensures compliance with
EU Procurement Legislation.
Achilles Link-up Engage will offer a wide range of
additional benefits, including:
l Streamlined and simplified processes with direct
data checking feedback
l A four-tiered pricing system, bringing direct savings
to 80 per cent of existing suppliers
l Revised product coding structure
l Improved user interface and greater opportunities
to personalise company profiles
l Extended focus on new sustainability requirements
l Easier to export data and produce reports
l Collaboration with Achilles’ communities in other
sectors and other regions
National train performancel Punctuality on the railways reached 91.1 per cent
during period 4, according to monthly performance
data released at the end of July by Network Rail. The
data covers the period from 23rd June to 20th July and
compares to 92.7 per cent for the same period last year.
The moving annual average is now at 90.9 per cent.
James Frampton
the construction of a temporary bridge to allow
ease of access and sheet piling. Regarding the
project, managing director of Suttle Projects
Joe Paine commented: “We've worked with
Potential Energy before on other hydro electric
power generation schemes, including one at a
listed mill on the Weld Estate at Lulworth Castle.
Due to the landscape and stream, access
can prove quite tricky on these jobs, although
we love coming up with solutions to potential
challenges!"
Suttle Projects bases its compatibilities on
two core strengths: technically strong people
and an interest in owning and operating its
plant and specialist equipment. The company
management includes a chartered civil engineer
and three degree qualified supervisory staff. The
company also has a core team who hold CPCS
qualifications, the highest recognised standard
of plant operator and lift planning and execution.
The company’s dedication to technically strong
people has led to it being presented with a
Suttle Projects was founded in 2008
by the long established Suttles group
to provide solutions to very technical
projects. The company undertakes a
range of civil engineering and piling projects
including sheet piling, driven piling, CFA piling,
and some more general construction work
around rivers and railways. It is able to draw on
a wealth of experience, with the Suttle family
operating in quarrying and other contracting
since the 1940s the group is able to offer highly
specialised expertise to civil engineering and
piling projects.
In 2011 Suttle Projects installed a hydro
electrical power scheme at Iford Manor in
Bradford-on-Avon on behalf of Potential
Energy. After winning the contract to allow
the running of the Iford Manor Estate using
sustainable power, the company was able to
complete the project over a ten-week period.
The project required a cofferdam to keep the
site dry while the work was carried out and
16 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzSuttle ProjectS ltd
AMS100 mobile welding machine
Specialised Engineering
Specialising in highly technical s
ite-based projects, Suttle Projects Ltd,
provides an engineering-first approach to its civil
engineering and piling projects
Engineer working in an REB
www.railwaystrategies.co.uk 17
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzin cofferdams, protection of native species
and the propensity of Knotweed on many of
these sites.
Currently the company is looking to increase
the work it does on Network Rail infrastructure
where it feels its approach to specialist
engineering would be most appreciated.
Offering innovation to provide safe, cost effective
construction solutions in difficult circumstances,
Suttle Projects is ready to take on the most
challenging of civil engineering works. To
supports its ambition the company retains
Achilles Link Up accreditation, which it obtained
in 2010 and a 100 per cent PTS trained work
force. To gain the accreditation the company
had its processes and systems closely audited
to ensure it could work on the rail network as
contractors. LinkUp accreditation also allows
Suttle Projects to sponsor its own card holders,
which is vital in allowing the company to be
flexible in responding to emergency work
and call outs. zz
Web: www.suttles.co.uk
platinum award as part of the construction
skills certification scheme. The scheme
assesses and certifies competency for a range
of construction skills as well as health and
safety concerns and companies with over
75 per cent of staff who are CPCS certified are
awarded the platinum prize. In Suttle project’s
case over 90 per cent of the team hold the
qualification.
The company is also able to offer a total
solution to civil engineering projects as it owns
an operates its own equipment. This includes
Movax side grip sheet piling hammers, with
which the company is able to offer flexible
and economic installation or removal of sheet
piles, tubes, H sections and timber piles. The
company also owns Klemm auger drilling
equipment so that when necessary it is able to
produce contiguous walls and bearing piles, as
well as being able to pre-auger for sheet pile
installation. This offers an economic solution
for smaller diameter piles or confined or difficult
access sites. Where larger drilling equipment
is required the company is able to supply and
operate the necessary with the assistance of
hire supply partners. The Klemm 708 piling
rig was recently added to Suttle project’s
equipment portfolio to enable the company to
work on in-situ specialist projects for Network
Rail. Joe elaborates: 'We believe we're the only
company in the local area to offer this service.
It's the ideal piece of machinery for us as many
of the projects we work on have restricted
access, are within confined areas or have other
complexities. We're specialists in providing
solutions to difficult projects!'
Suttle Projects believes that safety is about a
good positive company culture. When working
with Network Rail and the Environment Agency
on projects that require work on watercourses,
the company is able to implement a wealth
of working experience as well as practical
measures to minimise risk to safety,
environment and quality. The company runs
its plant with bio-degradable hydraulic circuits,
spill kits and booms in all company vehicles
and works though varied issues like fish rescue
Piling HammersTube Drivers
Pile DriversSoil Drills
Movax Oy Ltd – Hämeenlinna, Finland
MOVAXTM
Bindon Mill
It has been 12 months since Railway
Strategies last spoke to London Tramlink
Croydon, and as Sharon Thompson,
London Tramlink director, explained,
the past year has been a challenging one.
Nevertheless, customer satisfaction remained
the highest of all of Transport for London’s (TfL)
mass transport modes, with an average of
89 over the calendar year and a peak of 90 in
quarters one and four of 2012/13.
Sharon continued with some of the more
significant developments from the year:
“On 25th June 2012, London Tramlink
commenced operation of the new ‘line 4’
service between Elmers End and Therapia
Lane. This new service was the visible
manifestation of a number of complementary
projects that delivered a 25 per cent increase
in capacity on this section of the network.
18 www.railwaystrategies.co.uk
westbound track and relaying of
worn out track eastbound over approximately
950 metres between Mitcham and Mitcham
Junction. The work was undertaken over a
series of extended weekend closures and has
resulted in an increase in track capacity and
resilience over the busiest part of the network.”
Given that Boris Johnson has confirmed a
£23 million regeneration fund for Croydon, this
addition to capacity has come at the right time
for London Tramlink. “We have been working
with the London Borough of Croydon over the
past nine months to ensure that the urban realm
aspirations for the town centre and the transport
With a newly opened line, billions of funding proposed for its area, and an expansion plan of its own on the table, London Tramlink Croydon is entering an exciting period
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz London tramLink
A vital linkIn addition to procurement of the new
trams, infrastructure was modified
and enhanced, and new track installed
between Arena and Elmers End. This
project is a testament to the close and
productive partnership between London
Tramlink, Tram Operations Limited,
Stadler Pankow GmbH and Bombardier
Transportation who all played an important
and critical part in the delivery of the first
major passenger facing enhancement
since the network opened in 2000.”
She continued with another
development from 2012: “The first of the
Variobahn Croydon Trams entered passenger
service on 30 March, and the new trams
were liked by the customers. However the
unprecedented speed of delivery from initial
order caused a few teething problems and we
initially struggled to maintain a full timetabled
service, but I am glad to say this situation has
now changed and we are meeting the timetable
requirements and the passengers have seen
some real benefits of the additional capacity.”
London Tramlink Croydon also undertook
a major investment in infrastructure, with the
Wimbledon Track Capacity Enhancements
(WTCE)-Phase 1 project. Said Sharon:
“The project involved providing a dedicated
CR4000 at Ryefield Crossing
Single line between
Mitcham Junction and
Mitcham prior to the
twin tracking being
implemented
Mitcham Junction towards Mitcham the new twin tracking arrangement
www.railwaystrategies.co.uk 19
requirements are not developed in isolation,”
said Sharon.
Furthermore, there is a £1 billion
redevelopment of the Westfield shopping
centre and surrounding area on the table
for Croydon, and as Sharon noted, this will
be welcomed to the area, but will present
London Tramlink with some further challenges:
“The developers and the London Borough
of Croydon understand the importance of
Tramlink to Croydon and we are working with
both organisations to mitigate negative affects
whilst also serving the new development.
Whilst nothing has yet been agreed it is
likely to involve solutions such as moving or
increasing tram stop size; additional turnback
facilities; extra track and extra trams.”
In addition to these urban regeneration
programmes, there is £30m in the Business
Plan awaiting approval that will directly develop
London Tramlink’s system. “This will allow
us to undertake further upgrades on the
Wimbledon branch to allow a 12 tram per hour
service to operate on the line,” said Sharon.
“TfL’s governance process requires us to obtain
project authority and the programme that we
are working to has this being granted in July
2013. The work involves a second platform at
Wimbledon station, a further section of twin
tracking (Beddington Lane to Micham Junction
Intersection), an additional four trams and the
infrastructure (power and stabling) to support
these trams.”
Going forward, London Tramlink wants to
build on the successful service enhancements
it has delivered from 2008. To this end,
the company has recently developed a
Performance Enhancement Plan, which is
focusing its efforts over the next year. Sharon
highlighted the areas under scrutiny: “We
want to improve the operational reliability
of the service, and provide appropriate and
timely information when we do not,” she said.
“We anticipate introducing ‘wave and pay’ on
Tramlink services during late 2013, which will
enable passengers to directly charge Tramlink
journeys to a contactless credit card. We
are also working on reducing the impact of
technical failures and maintenance activity on
passenger services and improving customer
perception of security on the network.”
In this final area, London Tramlink continues
to work very closely with the British Transport
Police (BTP) at East Croydon, informing their
day-to-day tasking and wider objectives.
Sharon added: “Reported crime on the
Tramlink system was reduced by 9.92 per cent
in 2012/13, with the BTP reporting the highest
‘clear-up-rate’ of all forces in London South, at
72 per cent.
“In addition, tram neighbourhood officers
(TNO) continue to patrol the network working
closely with the BTP. These TNOs are targeted
to raise the profile of staff presence, offer
help and guidance and deliver a ‘reassuring’
presence on the network. They have been very
well received by passengers.” zz
Web: www.tfl.gov.uk
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in Klang Valley will bring more customers to city
centre business districts and help them to be
more integrated with commercial activities. The
underground stations will also have good links
to shopping centres.
Phase One of the MRT Sungai Buloh-
Kajang Line from Sungai Buloh to Semantan
will become operational by the end of 2016
while Phase Two from Semantan to Kajang
will become operational by July 2017, allowing
trains to serve the entire line. The MRT Sungai
Buloh-Kajang Line totals 51km, with 31
stations in total, including seven underground.
In fact, when it traverses the city centre
of Kuala Lumpur, an entire 9.5km stretch of
the MRT Sungai Buloh-Kajang Line will be
underground. Tunnelling was chosen as the
best approach for this, because the city centre
of Kuala Lumpur is already well developed,
and the tunnels will not obstruct the further
development of surface transportation and will
not have any visual impact on the existing city
skyline. Tunnelling is also the least restrictive
method for future land use.
State-of-the-art tunnelling methods will be
The Klang Valley Mass Rapid Transit
(KVMRT) is a proposed three-line Mass
Rapid Transit system located in Klang
Valley, Kuala Lumpur. The project
was announced in December 2010 by the
Government of Malaysia, and was launched by
Prime Minister Datuk Seri Najib Tun Razak on
8 July 2011.
The MRT will be integrated with the LRT,
Monorail, KTM Komuter and intra/inter-city
buses and will help alleviate traffic congestion
by increasing the number of people using
public transport in the city centre. When
operational, the system aims to carry 400,000
commuters daily. Each train serving the line will
have four coaches and a total capacity of 1200
passengers, and the trains are expected to run
at 3.5-minute intervals.
The background behind the project is the
population growth in Klang Valley, which by
2020 is estimated to grow from the current six
million to ten million. This means that if every
single trip is on private transport, the roads
in Klang Valley will be in gridlock. An effective
public transport system is the only solution to
this challenge, as it can move large amounts of
people with an optimal use of space.
At the moment Klang Valley has a shortage
of rail-based public transport coverage
compared with more public transport-oriented
cities, and the new MRT will boost this
significantly. Furthermore, the MRT project
will create more than 130,000 jobs during its
construction period and will generate billions
of Malaysian ringgit per annum of Gross
National Income (GNI) from 2011 to 2020.
More revenue should also be generated
from better mobility, and increased property
values. The MRT will also spur developments
in other areas of the city, as well as boosting
commercial activity. The improved connectivity
20 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzKuala lumpur mrT
AMS100 mobile welding machine
Malaysian megaproject
The KL MRT is Malaysia’s first Mass Rapid Transit
(MRT) project and the estimated total cost of the
three MRT lines is at least $12 billion
Engineer working in an REB
www.railwaystrategies.co.uk 21
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzSuruhanjaya Pengangkutan Awam Darat as
supervising agency.
One of MRT’s foremost responsibilities is
to ensure that the project is completed at the
highest quality. To this end, it is making sure
that construction methodologies, requirements
and materials for the development of the MRT
will conform to internationally-recognised best
quality practices, standards and codes.
The company is also keen to keep both
the local community and a wider audience
advised of its activities and progress, and
through regular website updates and its MRT
Newsletter it is proud to highlight the exciting
developments as they unfold. In the April 2013
issue company CEO Dato’ Azhar Abdul Hamid
announced some key milestones for the MRT
project – progress is good, and it certainly
does look set to transform Kuala Lumpur for
residents and visitors alike. zz
Kuala Lumpur Mass Rapid Transit Web: www.mymrt.com.my
deployed during the construction of the MRT, in
the form of tunnel-boring machines (TBM) while
stations will be built by excavating the station
box from the surface. Furthermore, the use of
modern slurry and EPB tunnel boring machines
(TBMs) will make tunnelling in Kuala Lumpur
a safer process, as these pressurised face
machines prevent tunnel face collapse where
geology is soft, in waterlogged sandy or silty
soils, in soft clays and in mixed face conditions
where soft soils meet rocks in the same tunnel
profile.
The owner behind the project is an
organisation called MASS Rapid Transit
Corporation Sdn Bhd (MRT Corp). MRT
Corp is fully owned by the Ministry of Finance
Incorporated and was set up to be the
developer and asset owner of the Mass Rapid
Transit project.
The company was established in September
2011 and took over the ownership of the
project in October 2011 from Syarikat
Prasarana Negara Bhd. MRT Corp’s
responsibilities include monitoring and tracking
of construction of all elevated structures,
stations and depots of the MRT project. It also
monitors underground works, including the
tunnelling and construction of underground
stations mentioned previously.
MRT Corp is also responsible for the
contracts involved, the procurement process
and dispute resolution, apart from ensuring the
quality of delivery in terms of cost, scheduling
and health, safety, security and environment
requirements.
To ensure the project delivery runs smoothly,
MRT Corp works hand-in-hand with two other
parties - MMC-Gamuda KVMRT (PDP) Sdn
Bhd as its project delivery partner, and the
MEIDEN has been contributing positively to the development of Malaysia for more than a quarter of a century since 1973. Meiden continue to provide turnkey engineering services based on Meidensha's Corporation, Japan's more than 100 years of proven and reliable engineering technology. Our rich experience in Malaysia, from planning to maintenance will ensure that we provide total quality-engineering services to our customers.
E-mail: [email protected]
www.meiden.com.myTel: +603 2287 8188Fax: +603 2287 9188
A multi-disciplinary company specialising
in building and civil engineering,
construction and rail infrastructure
services, Story Contracting Ltd
operates throughout the north of England
and southern Scotland. The company has
the capability to manage all sizes of projects
ranging from small maintenance projects, to
multi-million pound contracts, and has a wealth
of construction project experience in industrial,
commercial, renewable energy, utilities, local
authorities, highways, maintenance and
education projects.
When it comes to the rail sector, Story
Contracting has grown into a highly respected
and well-known provider of rail solutions,
and, stretching further afield than the building
side, the company’s rail division operates at a
national level.
The Rail division of Story Contracting has
grown progressively in stature and experience
since being established in 2000 and the
company’s other specialist Construction and
Plant divisions have added dimensions to
its capabilities that few other rail contractors
22 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzStory ContraCting
RainhillTop of the league
Story Contracting prides itself on very high standards and total client satisfaction
An established building, civil engineering and groundworks contractor
Staff are PTS, CSCS and CPCS carded
Services include drainage, groundworks, block paving, flagging, kerbing, concreting including floors, bases and foundations
Tel: 01228 576778Mob: 07970 935554
KIRKALDY AND ROE LTDOrchard Farm | Moorhouse | Carlisle | CA5 6EY
[email protected] | www.kirkaldyandroe.co.uk
I SIndustrial
Coating Services
Industrial Coating Services are a Midland Based Company, operating throughout the UK, specialising in Abrasive Blast Cleaning and application of protective coatings, works also including: Intumescent Coatings, Decorative Painting, Ultra High Water Jetting (UHP), Stone and Brick Cleaning, Graffiti Removal, Graffiti Coatings.
AccreditationsIS0 9001 | ISO 14001 | NHSS 19A BS OHSAS 18001 | UVDB | Link-up
Call 01543 450167 or 0845 474 0007 Email enquiries@industrialcoatingservices.co.ukwww.industrialcoatingservices.co.uk
Rail » Highways » Utilities » Local Council
Industrial Coating Services Limited
Work to stringent HSQE guidelines and act as a sub-contractor for companies throughout the Highways, Local Council, Utilities and Rail sectors.
24 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzStory ContraCting
Before grit blasting and painting
can match. With access to these additional
resources Story Contracting is able to
undertake a vast array of track renewal and
rail related civil engineering projects of an
impressive scope.
Over the past 13 years Story’s rail
department has built an impressive portfolio of
work, which includes numerous plain line and
S&C track renewals, bridge reconstructions
and refurbishments, viaduct strengthening,
structural repairs, embankment stabilisation
projects, station refurbishments, scour
protection to waterways and coastal defences,
drainage schemes, S&T route works, mast and
equipment bases, site infrastructure projects
and rail related civils schemes.
These projects are delivered by Story
Contracting’s experienced and professional
team, which consists of project managers,
engineers, surveyors and site teams, all holding
the appropriate safety critical competencies
and including specialist capabilities such as
engineering supervisors, hand back engineers After grit blasting and painting
clients.
The combination of this extensive fleet of
in-house plant and 300 strong PTS qualified
workforce gives Story Contracting a formidable
capability to deliver complex schemes safely,
within challenging timescales and to budget.
In addition, the company holds a Network
Rail Principal Contractor Licence and a Plant
Operator Licence which enable it to operate
on-track plant on Network Rail infrastructure -
the company is increasingly being regarded as
a first tier supplier to Network Rail.
A perfect example of how the company
works with Network Rail is its role in the
delivery of an £11 million portfolio of bridge
refurbishment works for London North Eastern.
This is being undertaken as part of the
Government’s enhanced spend programme.
Mike Halliday, rail director, elaborates:
“The work scope includes grit blasting of
existing steel structures, carrying out repairs
as required, and repainting. This is an area
of business we want to continue in. With
our naturally inquisitive style we have been
successful in finding more cost effective
solutions working with the supply chain,
and within Network Rail’s maintenance
requirements. As a result of this we have been
able to deliver savings to the programme of
£1.1 million through continuous improvement.
This has been fed back in, with a further four
and possession planners.
This expert team is supported by the latest
machinery, and the company maintains a
large fleet of both operated and non-operated
plant and heavy transport vehicles in which
it continually invests. In this way, Story
Contracting can ensure that it has the most
reliable and efficient machinery, as well as
environmentally friendly plant available for
www.railwaystrategies.co.uk 25
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzStory ContraCting
TEMPORARY SECURITY SOLUTIONS The Protector Group is a leading designer, installer and maintainer of cutting edge, cost effective CCTV, Intruder Alarm, Access Control sys-tems and Temporary Fire Systems.
■ RAILWAYS■ CONSTRUCTION ■ CIVIL ENGINEERING ■ VOID PROPERTIESCustom Built to your requirements from the UK’s leading independent security company.
TEL: 0800 316 1144 WEB: WWW.PROTECTORSECURITY.CO.UK
VolkerLaserVolkerLaser operate actively within the UK rail sector, upgrading and refurbishing both track and infrastructure. Our team of experts adopt a flexible approach and work closely with clients to accommodate their changing requirements and demanding programme constraints. Working closely with Story Rail at Milverton and Ribble Viaduct, VolkerLaser’s team of authorised installers placed over 3,300m² of the Network Rail and PADS approved Hytec loose laid sheet system on weekend possessions and Boxing Day.
26 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzStory ContraCting
structures being added to the original 26 within
the £11 million allowance”.
Continually evolving and growing stronger,
the relationship between Network Rail and
Story Contracting was recognised in February
2013 when the company reached the
number one spot on Network Rail's PRISM
Performance League Table. PRISM is the tool
Network Rail uses to assess the performance
of suppliers and its own performance in
enabling them to carry out a contract. The
tool was developed in conjunction with the
supply chain and various functions across
Network Rail to drive a culture of continuous
performance improvement.
Story Contracting is dedicated to providing
the best possible service to clients by delivering
quality projects on-time, within budget and
safely, but it appreciates holding the number
one spot in this particular league is a great
accolade and it looks forward to continuing to
operate at this level.
Further awards were also forthcoming
in 2013 for Story Contracting - at the end
PyeroyPyeroy protects the nation’s rail infrastructure. Pyeroy’s skilled team of engineers, technicians and craftsmen ensure the painting requirements of demanding rail projects, however large or technically complex, are delivered on time. The company’s expertise in pre-survey work, coating specification, grit blasting or UHP water jetting, surface preparation and the application of high quality coating systems provides clients with benefits in project planning, control and cost effectiveness, while quality and contract monitoring systems ensure projects are completed on time.
www.railwaystrategies.co.uk 27
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Plus branches nationally, details can be found on
www.travisperkins.co.uk
of April, it attended the ICE West Midlands
awards ceremony at the ICC in Birmingham.
In partnership with Network Rail it was entered
into both the 'Construction' and 'Partnership'
categories for its work on Milverton Viaduct
over Christmas 2012. The evening turned
into a winning night for Story Contracting as it
picked up the award for 'Construction' - this
category focused on projects that demonstrate
excellent construction techniques.
These sorts of awards are a fantastic
achievement and a testament to the hard work
put in by the team. Story Contracting prides
itself on continuously maintaining its status as
a forward thinking, visionary company with
high values, and the implementation of sound
practices and preservation of an exemplary
safety record are always at the top of the
agenda. Going forward,
the company is determined to maintain its
leading position, as well as continuing to grow
its order book and further build on its already
strong relationship with Network Rail. zz
Web: www.storycontracting.com
electrification team, with the expertise to take
a project from the feasibility stages, through
design and detailed design on to supervision
of construction and finally commissioning and
start-up.
Engineers who have been out there ‘in
the thick of it’ are vital to the success of his
design team, insists Peter, who has 40 years’
experience in the industry to draw on: “If you
don’t have people who have been out on site,
who have seen the wire being strung up, who
can tell you what works and what doesn’t,
you can never close the loop to feedback to
designers from the construction teams,” he
says. “Having that total range of competence is
so important.”
Network Rail’s £3bn-plus
electrification programme will be the
biggest that the UK has ever seen.
Between now and 2019, some
20 per cent, or around 2,400 km, of the
UK’s rail network will see the installation of
overhead catenary lines, together with all the
necessary power supplies and alterations to
bridges and tunnels.
“At no point in history has the UK railway
tackled so much in one go,” says SYSTRA’s
UK director of engineering Peter Dearman.
And all this will be carried out while the lines
remain in full operation, with work on the
track taking place during a maximum of five
engineering hours in the night, at weekends
and for more complex areas over bank
holidays. This means that efficient installation
will require meticulous planning, with designs
that fit exactly with the construction methods
and sequencing.
“It’s all about constructability,” explains
Peter. “There is a very short time window in
which to build, which the design needs to
accommodate. That means, for instance, that
you have to think about each unit of build in
distinct stages. If the design doesn’t allow that
to happen, you cannot build it within the time
constraints.”
Peter joined SYSTRA in July this year from
Network Rail where he was Head of Energy.
At SYSTRA he is busy creating a new UK
28 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzSYSTRA
AMS100 mobile welding machine
Network Rail’s ambitious electrification programme requires designers who understand the ins and outs of construction and operation. That means a hands-on approach and detailed knowledge of railway engineering in the UK
Insider knowledge
www.railwaystrategies.co.uk 29
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzznow. Diesel trains are already very expensive to
buy and increasingly expensive to run.”
Electric trains boast many benefits over
their heavier diesel counterparts: they use less
energy and result in between 20 and 30 per
cent less carbon emissions; they can carry
more passengers per train; they are faster,
quieter and more reliable; and they cause less
wear and tear to the rails and the infrastructure.
This will make it possible for Network Rail to
increase capacity and efficiency on the newly
electrified lines and connections into them.
However reliability, and therefore achieving
improved speed and capacity, depends on
getting the design right, warns Peter. Whole
life costs, as well as initial capital outlay, must
be taken into consideration. He predicts that
contractors who want to win successive
packages of work will need to demonstrate to
Network Rail how their proposed solutions will
help ensure reliability and longevity.
“It’s important at the design stage to
understand the client’s need for higher reliability,
and build that into the design,” says Peter. “On
a route with as few as four trains an hour, if the
line is blocked for 20 minutes, you have trains
backing up and recovering the timetable is a
real challenge. With routes such as Crossrail
and Thameslink operating with 24 trains per
hour, excellent reliability is paramount.”
Though some early packages of work related
to the electrification programme are already
underway, the bulk of it will be delivered through
a national framework. Network Rail is currently
out to tender to find 15 construction firms or
consortia to fill places on the framework.
The winning organisations will carry
out detailed design, supply, manufacture,
construction and commissioning services for
all aspects of electrification and associated
infrastructure. This will include overhead
line work, power supply, distribution, civil
engineering work, on track plant, signalling
works, telecoms and track works.
Contractors who win a place on the
framework and subsequently the electrification
contracts face two major challenges. First,
the sheer speed of delivery and second the
ability to marshal the skilled supervisors and
workers needed to run an efficient installation
programme.
“Having experienced engineering teams
to support the implementation programme is
really important,” says Adrien Bobillot, director
of SYSTRA’s electrical energy and catenary
department, who works on electrification design
projects around the world. “Planning is king.”
3D animations were used to help explain catenary installation to less experienced
workers on site during the construction of the Rhine-Rhone high-speed line in France.
SYSTRA worked on both the design and construction phases on elements including
the catenary and power supply
Etihad Rail locomotive
Ambitious plansThough around 40 per cent of the UK’s rail
network is already electrified, it has been a
long time since any electrification projects took
place. Since privatisation in the early 1990s,
new electrification has been extremely limited.
The programme of electrification in the UK must
address the challenges of the privatised railway,
the massively increased demand for capacity,
and the development of technology fit for the
21st century.
Network Rail’s initial programme of works
involves four main areas: the route between
Edinburgh and Glasgow via Falkirk High,
part of the Edinburgh Glasgow Improvement
Programme (EGIP); the Great Western line
between London Paddington, West of England
and Wales, plus the Cardiff valley commuter
lines; the North West and trans-Pennine
schemes in the North of England which will
connect York and Selby in the East to Liverpool
and Blackpool in the West via Manchester;
and the ‘Electric Spine’ which runs from
Southampton through Oxford branching to
Nuneaton on one side and up to Sheffield on
the other.
This is an enormous package of work to be
undertaken in a relatively short period, but it’s
necessary to help secure the future of the UK,
according to Peter. “Because of the changes in
energy economics and the demise of oil as this
century progresses, it is essential that we act
Insider knowledge
30 www.railwaystrategies.co.uk
zzzzzzzzzzzzzzzzzzzzz
AMS60 mobile welding machine
UK experience, because of the long gap since
the last electrification projects.
Peter will be looking to call on colleagues
in SYSTRA’s international offices to carry
out certain packages of work, with his UK
engineers providing the local knowledge. “I
will be looking to use some of our international
resource where appropriate,” says Dearman.
This is a model which works well for
SYSTRA in its offices around the world. For
example, in India at the moment, SYSTRA is
working with a Japanese contractor to bid
for the power supply and catenary package
relating to a new dedicated freight corridor.
SYSTRA India is providing the necessary
knowledge about local standards and client
requirements, while engineers in other offices
are helping to develop a brand new catenary
design in under three months. “For this project
we are developing a new type of catenary
because the line is for trains with double stack
containers,” says Adrien. “The catenary will be
7.54 m high which has not been done before
anywhere in the world.”
Being able to draw on a vast range of
international experience can bring benefits,
explains Adrien. For example, Network Rail
has been talking to his team about design
standards, looking for possible changes which
could reduce cost while maintaining safety and
reliability.
But any international knowledge must be
filtered through UK engineers, insists Peter,
which is why he has high ambitions for his new
UK team: “We are going to be a serious player
in this programme.” zz
www.systra.co.uk
Adrien has just mobilised a team of ten
engineers to advise the Danish national
electrification programme in Copenhagen. The
team will be responsible for developing the
design and tender specifications, modelling
power requirements and managing the
construction. SYSTRA’s engineers are also
working on the electrification of the Plodiv to
Svilengrad railway in Poland, and form part of
the PPP team on the Sud Europe Atlantique
high-speed line in France.
The way you communicate with and train
your workforce will impact on how quickly
they get up to speed, says Adrien, who joined
SYSTRA from SNCF earlier this year. He
suggests providing instructions in the form of
animations on a laptop or tablet as one way
to help workers who may be less experienced
in the sector, a technique which has been
used on the Rhine-Rhone high-speed Line in
France.
Training will be an important element of
the UK electrification programme, predicts
Peter, for both young engineers and installers.
“One of SYSTRA’s aims is to train up young
engineers to help create a whole new
generation of electrification experts in the UK.”
Currently SYSTRA has training programmes
underway to do just that.
Though the installation of power supply
systems does not face the same challenges
as catenary construction, since it generally
takes place at the trackside rather than directly
on the track, procuring equipment can be a
major cause of programme risk, says Adrien.
These are complex installations with design
that is unique to the railway traction system;
for example grid supply substations need a
number of years lead-in time because all the
components must be sourced from different
suppliers and delivered to site at the right time.
Procuring power supply systems that are
partially assembled, rather than the traditional
practice which sees all the components
delivered to site and put together there,
will speed delivery. “This is a trend we see
developing, similar to the automotive industry,”
reveals Adrien. “One supplier assembles the
system, sub-contracting out to other suppliers,
and delivers it by train. This reduces installation
and testing time on site.”
Designers in demandBefore we even reach the construction phase,
there is the important issue of design to
consider. As on the delivery side, there will be
a shortage of skilled people with the necessary
Catenary installation is one of the most challenging aspects of an electrification programme. SYSTRA has designers with on-site experience that understand the importance of “constructability”
SYSTRA
www.railwaystrategies.co.uk 31
. zz
zzzzzzzzzzzzzzzz PKP IntercIty
Pole positionPKP Intercity is adding a new premium level to its passenger offering with the purchase of 20 new high-speed Pendolino trains
service. Undoubtedly one of the biggest
advantages of the company is our people,
many of which have a wealth of experience
and management skills. Currently the business
is undergoing a period of change, which will
mean that we are soon able to offer a new level
of quality to our passengers.
“From the beginning, PKP Intercity has
proved that it is more than just a rail carrier – it
is a trustworthy, responsible and has a strong
focus on its client’s needs. Intercity has also
been investing in new technologies. Tickets
are available by mobile phone, where the
passenger does not have to print the ticket but
only to download the QR code. The customer
can also pay by card on all trains. Additionally,
PKP Intercity is to launch a systems of dynamic
ticket sales similar to those used by the
airlines,” he continues.
In its strategy for 2008 to 2018, the board
of PKP Intercity outlined its objective to create
three strong train brands that would cover each
PKP Intercity is the part of the PKP
Group responsible for long-distance
passenger railway transport in Poland.
Its trains connect several major
cities and popular holiday resorts, as well as
providing comfortable international connections
into Europe. The company was formed in
2011 under the reform of railway companies,
and quickly gained the reputation of being the
fastest and most reputable rail carrier in the
country.
Altogether PKP Intercity runs about 300
trains daily equating to 2.7 million passenger
journeys every month. These fleets are made
up of around 1625 railroad cars, 1300 of which
are in daily use, 353 locomotives, 69 diesel
engines, and 14 electric multiple units.
“PKP Intercity is the largest nationwide
railway carrier in Poland,” begins Marcin
Celejewski, member of the board and
commercial director. “It has the best fleet and
applies the highest standards of customer
area of the market from premium to economy
travel. The company began the process of
arranging this offering in November 2009,
by combining two existing brands – Express
and InterCity - into one category. Known as
Express InterCity (EIC), these are fast domestic
trains with a high level of comfort and facilities
that include a restaurant car.
The other main type of existing train is Twoje
Linie Kolejowe (TLK), which was first launched
back in 2005 as a more economic level of rail
travel. Today TLK is an extensive network of
low-cost, long-distance connections, linking
dozens of locations across Poland.
The final premium element of this strategy is
one of the outcomes being delivered through
PKP Intercity’s large-scale modernisation and
investment programme of four billion Polish
zloty (zł). This is in the form of 20 new high-
speed Pendolino trains, which will operate
under the name EIC Premium. These have
been purchased from Alstom, following a
Visualisation of new EIC Premium train
Alstom KonstalPart of the Alstom Transport group, Alstom
Konstal S.A. is a Poland-based producer of
metro trains, as well as cars for many other
types of rolling stock such as regional trains
and tramways. In May 2011, together with
Alstom Savigliano in Italy, the company signed
a new €665 million contract with PKP Intercity
for the supply of 20 high-speed trains.
Based on the Pendolino platform, the new
trains are to be delivered from Alstom
Savigliano, whilst Alstom Konstal will be
responsible for the design and construction
of a maintenance depot to house the fleet.
The company will also deliver the ongoing
maintenance on behalf of PKP Intercity over
the next 15 years, which is the first time
that Alstom Konstal has performed such a
role in Poland. As such this presents a major
opportunity for Alstom Konstal to develop its
service activity within the country.
“We are very proud to be participating in the
introduction of high-speed trains in Poland,”
describes Nicolas Halamek from Alstom
Konstal. “I believe this to be a very important
project for the railway of Poland, and we are
very happy to be supporting PKP Intercity in
this challenge.”
www.railwaystrategies.co.uk 33
Poland from December 2014,” notes Marcin.
“From August, the first train will arrive into
Poland for dynamic testing as part of the
whole certification process. Concurrently
to this project, PKP PLK – the company
which manages the railway infrastructure in
Poland – is implementing one of the largest
modernisation schemes ever, which will include
installation of ETCS.
“Elsewhere in the business, further plans
include the purchase of 20 electric multiple
units for the route Kraków - Łódź - Gdynia
or Warszawa – Bydgoszcz, and new diesel
locomotives able to drive on the non-electrified
tracks in a sparsely populated mountain area.
Furthermore, right now we are modernising
218 carriages for the route between Przemysl
and Szczecin, which will gradually replace the
older existing stock. The first 68 of these are
soon to make their track debut,” he continues.
During the UEFA European Football
Championship in 2012, PKP Intercity proved
that it could cope with a large influx of
passengers, including many international
visitors. “Opinions we collected saw more
than 84 per cent of satisfied customers, which
motivates us to be active and bring into effect
these further changes,” highlights Marcin.
“However although we believe the market is
full of potential, the general economic situation
in Poland has seen a decline in social mobility
in most sectors. Cheaper flight tickets and
developments in the highway segment do not
improve the situation either, placing even higher
demands on the business.”
Indeed investments into road seem to have
been prioritised, which has accounted for the
tender process which culminated in the signing
of contracts in May 2011.
“The first of these trains is now undergoing
a test period in Italy, with the intention that the
whole fleet will be running regularly throughout
delays in the rail infrastructure modernisation
programmes. “We are aware of the fact that
modernisation works will soon be over and we
have to be prepared for an increase in traffic
on the tracks, and hopefully more passengers.
According to our estimation, introduction of
the EIC Premium fleet will increase passenger
numbers significantly on the lines it will serve.
We hope this will be a similar case with the rest
of the investments,” describes Marcin.
“2013 is undoubtedly a difficult time for
the transport industry, but we believe that
consistency in the implementation of our plans
and objectives will allow us to keep improving
and retain passengers. Right now we are
focusing on two elements. One of our goals is
to simplify the portfolio of special offers, whilst
increasing the range of services provided such
as the new ticket purchasing system. The
second crucial element is the new standard of
rolling stock and the gradual introduction of the
new EIC Premium trains. We believe that the
new standard and wide range of services will
be the impetus for passengers to choose rail
over other modes,” he concludes. zz
Web: www.intercity.pl www.eicpremium.intercity.pl
zzzzzzzzzzzzzz zzPKP IntercIty
to ensure safe and punctual operation,
and maintenance of the signalling and
infrastructure. In addition the company
has taken on some additional roles
that either add benefit to its clients or
strengthen the freight offering.
“This includes supply chain
management,” explains Max. “There are
several parties involved in the running of
a freight train such as operators, carriers,
terminals, and logistic service providers,
which all need to co-operate to ensure
the success of that process. As a neutral
party, we can monitor the complete
supply chain and work with these
stakeholders to improve the efficiency
of freight transport, and increase
punctuality. This results in a more
attractive product from a commercial
perspective, which will hopefully translate
into more customers.”
Keyrail is also actively working to
attract new business to the railway. This
is part of a larger modal shift strategy,
which aims to move transport volumes
from the road to other means such as rail
or inland barge shipping. “This is quite
different to the traditional role of the
E stablished in 2007, Keyrail is a
relatively young rail infrastructure
manager. But then so is the
railway that it operates – a 174-
kilometres dedicated double-track freight
line between the port of Rotterdam
and the German border known as
Betuweroute. At an investment of €5
billion, this thoroughfare opened in 2007
offering a non-stop connection to the rail
corridors of the European hinterland.
“In all countries in Europe there
is a debate about priority between
passenger and freight trains on rail
corridors,” explains Max Philips, business
development and communications
manager of Keyrail. “In most priority
is given to the passenger train, which
means that a freight train will have to
stand by to let them past. Stopping a
heavy load like this and then starting
it again takes a lot of energy, and of
course cost. As a small country with a
very dense rail network, the decision was
taken to build a new line exclusively for
the use of freight.”
This has not only benefited the freight
operators, but also had a knock-on
positive impact on the capacity of the
existing network. This is because as
more freight trains gradually move over
to the Betuweroute, additional train paths
and capacity become available to the
passenger sector.
Having started from scratch, today 450
trains a week run on the Betuweroute.
With a maximum capacity of 350 trains
per day, clearly there is capacity still
available, which as Max outlines was
a key strategic measure: “As this is a
new piece of railway it has been built for
the future with enough capacity left for
growth over the coming decades. We
have been very pleased also by news
of a €1.5 billion investment in Germany
to build additional rail capacity on the
connecting line from the Dutch/German
border. We want to grow on our network,
but we need the connecting line to also
have capacity to accommodate this, so
this is a very positive development from
our perspective.”
As an infrastructure manager Keyrail
has a number of core responsibilities.
This includes capacity allocation of train
paths to operators, traffic management
34 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
AMS100 mobile welding machine
Key to success
Max Philips - business development and communications manager
Going beyond the traditional role of
infrastructure manager, Keyrail is encouraging a freight modal shift to rail
KEYRAIL
www.railwaystrategies.co.uk 35
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
extended.
“Whilst the final decision is yet to be
made as to the future of the business,
we believe that our experience in setting
up the supply chain management service
and attracting new freight flows to the
business, as well as our track record
over the last five years presents a good
business case for extension,”
concludes Max. zz
Web: www.keyrail.nl
infrastructure manager, but we believe
it is important to speak with the logistic
service providers and shippers, to try
to find out their needs and how rail can
support these,” enthuses Max. “As an
independent organisation many find it
easier to speak with us when first trying
to orientate themselves in rail, and to
understand how it functions and what the
possibilities are.”
The benefits of using rail for freight
travel are already well publicised from
an environmental and cost saving
perspective. However Keyrail is also keen
to highlight the supportive nature of this
type of transport, which complements
other modes to open up a much wider
scope. “Whilst many of our customers
are present in the port or industrial areas
of the Netherlands, they have a much
more international orientation. We know
that in order to run a profitable freight
train into Europe, you have to have a
balance of outgoing and incoming flows.
We are well connected with the Port of
Rotterdam and Port of Amsterdam, which
are actively involved in attracting freight
flows, and work in co-operation with them
to fulfil the rail element,” explains Max.
Developments within ports such as
these are also contributing to the modal
shift. For example in building a new
port area, the Port of Rotterdam had to
extend into the sea creating new land.
“This makes it a very expensive area
and therefore in order to make efficient
use of it, the port authority requested
that those companies interested in the
location use rail and barges to take care
of the largest part of their transport flows.
This of course benefits us as a local
freight connection, but also encourages
movement away from road haulage,”
describes Max.
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of the line since its formation, Keyrail is
now approaching the end of its initial
five-year contract. A potential extension
of this by a further ten years is now under
discussion in Parliament. This follows an
investigation by the Transport Minister,
which having found that the market was
satisfied with Keyrail’s activities and that
management of the infrastructure on a
commercial basis is unviable, led to the
recommendation that the contract be
cusp of following. One of which is the constant
elimination of noise in the car environment,”
adds Roman.
One factor of the company’s success is
its continuous investment into research and
development. Together with vehicle and brake
manufacturers TMD Friction engineers develop
and test brake friction products that meet the
highest requirements in comfort, performance,
and safety. The objective is to develop the
perfect technical solution for each respective
application. This is delivered through R&D
centres in Germany, Brazil and the US, as well
as expanding activities in China.
A key focus for rail applications is
improving lifecycle costs. TMD Friction has
worked to address this by going back to the
manufacturing process itself. This is because
friction material is in general supported by
a backing plate, with the two components
bonded together to form a complete system.
TMD Friction’s racing department developed
a proven pinned retention system to ensure
optimal stability of this bond. This solution has
since been introduced to some rail applications
and is gaining interest in the market.
As well as its in-house work, TMD Friction
is also contributing to the progression of wider
industry issues. This has seen the company
play a role in a project known as LäGiV, which
is partially funded by the Federal Ministry
of Economics and Technology in Germany.
Across the globe more than 200 million
drivers depend on TMD Friction to
ensure a safe journey every day.
This is because the company is
recognised as the world’s largest manufacturer
of original equipment brake friction materials
for passenger cars and commercial vehicles in
the automotive industry. TMD Friction is also
considered a valued supplier of replacement
braking products for original equipment
services and the aftermarket through the
brands Textar, Pagid, Mintex, Don, Cobreq,
Cosid and Dynotherm.
Going beyond this, the company puts its
knowledge and experience to the ultimate
test by developing high performance brake
friction products for racing and motorsport
applications, as well as components for
rail transport, power generation and other
industrial applications. In terms of rail, the
majority of TMD Friction’s range is marketed
under the Cosid brand and includes disc brake
pads for long-distance and regional passenger
trains and light rail, brake blocks for freight, and
organic friction material for metro applications.
Having had a background in friction
materials since 1879, today TMD Friction
combines a strong internationally focused
management team with a powerful shareholder
in the form of Nisshinbo Holdings. The
resulting strategy is delivered through a
widespread network that includes offices and
manufacturing sites across four continents.
This includes many key locations such as the
US, UK, Germany, Brazil, South Africa, China,
and Japan.
Although still thought of predominately in
the automotive industry, speaking previously
to Railway Strategies, president of strategic
business unit Rail & Industry Roman Milczarek
alluded to the opportunities in the industrial
and rail sectors: “We see the pattern in the rail
friction industry as being very interesting. With
TMD Friction being a solid and reliable safety-
orientated partner in the automotive friction
industry, it made strategic sense to become
a serious player in the rail and industrial
market as well.”
In the beginning of 2013 TMD Friction
introduced strategic business units, one
of which is focusing exclusively on the rail
and industry sector. This structure supports
the company’s rail activities, which can
now develop in line with their own strategic
requirements and pace whilst at the same
time making use of the immense braking
tradition and know-how incorporated in
TMD Friction Group.
“There are many elements from our
background that can be carried forward into
rail applications, not least the learning curve
and innovative steps forward that have been
taken in the automotive industry in the last 15
years, which the rail friction market is on the
36 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzTMD FricTion
Dr. Roman Milczarek – president of strategic business unit Rail & Industry
Driving development
Engineer working in an REB
As an expert in friction materials, TMD Friction is transferring its experience into applications for the rail market
www.railwaystrategies.co.uk 37
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“Noise is becoming one of the biggest issues
within the context of the European rail freight
market, and a lot of work is ongoing across
the continent to investigate ways of reducing
the noise level and impact on the population
along these rail corridors,” explained Roman.
“In response to this, the German
government and Deutsche Bahn AG have
brought together members not only from
TMD Friction, but also from four other
renowned friction manufacturers, who focus
on the development of low noise friction
materials. It is intended that these will be
used directly as a substitute to the current
cast iron brake blocks, which cause noise
pollution due to the creation of unevenness
on the wheels’ surface of the train.”
Expected to run into next year, to date
the project appears to be progressing
well towards a K-composite brake block
for this application. There is also ongoing
development into an LL-material brake block,
which would be an identical substitute.
Looking longer-term, success in creating
an organic friction material that can replace
cast iron blocks could open up a new
marketplace within Europe for rail friction, and
as a long-time leader in such development
TMD Friction is keen to be a part of this
change process. zz
Web: www.tmdfriction.com
Driving development
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the business (“I remember picking up the keys
for the head office!” he says), and Thameslink
Programme director. “As managing director I
have now signed a new contract for 1140 new
vehicles, so for me this is a brilliant opportunity
to take the business forward to its next stage,”
he adds.
“These trains are uniquely designed for
our route and its specific challenges. Initially
we were running eight trains per hour across
central London between Blackfriars and St
Pancras, and this has now moved up to
15 per hour in the peak. By the time we have
finished the Thameslink Programme we will
have tripled service frequency in the core of the
network to 24 trains per hour. This means that
the trains have to be designed to deliver what
is a reasonably unparalleled level of service
frequency through measures such as automatic
train operation.”
Likewise, stations such as Blackfriars
and Farringdon have had to be redeveloped
W ith trains from London to Bedford,
Brighton, Wimbledon and Sutton,
and Peterborough, Cambridge,
and King’s Lynn, First Capital
Connect (FCC) carries around 180,000 people
every weekday. Whilst recent programmes of
work might suggest that this is predominately
on the Thameslink route, the actual split is
closer to half with 85,000 travelling on the
company’s Great Northern route.
These are routes that have traditionally
struggled with their own success, as at the
start of the franchise FCC was faced with
seven of the 20 most crowded trains in the
UK. As such the company has worked hard to
address these constraints in a series of major
upgrades, which have helped it leave this list
completely.
The upgrade that attracts most attention is
the £6 billion Thameslink Programme. FCC has
already had a hand in successfully delivering
the first phase on time in December 2011.
Recently appointed managing director David
Statham says: “We have introduced 26 new
Class 377s and increased the size of our Class
319 fleet, which has delivered 29 per cent
more seats at the busiest times of the day.
We also introduced the first ever 12-car trains
on the route, which required us to work very
closely with Network Rail rebuilding stations
and upgrading infrastructure.”
Whilst this role is a new one for David, he
has in fact been heavily involved in the history
of the franchise going back to the original bid
team in 2005. He was mobilisation director for
38 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzFirst Capital ConneCt
AMS100 mobile welding machine
The heart of the matter As pledged by its new
managing director, First Capital Connect is
focused on putting the passenger at the heart
of all it does
David Statham - managing director of First Capital Connect
www.railwaystrategies.co.uk 39
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzFirst Capital ConneCt
drive an uplift in the passenger experience,”
highlights David. The new Thameslink trains
will ultimately run on routes from Peterborough
and Cambridge to, offering direct services to
London Bridge, Gatwick and beyond.
Putting passengers at the heart of the businessThe passenger is the absolute focus of David’s
strategy for the business. “My background
The heart of the matter
APCOA PARKINGAPCOA PARKING is a reliable and competent partner to First Capital Connect; providing innovative solutions and large-scale improvements for the rail operator. In one year, the improvement in Service Quality Monitoring Standards (SQMS) has been exceptional. This is principally driven by high central standards, which focuses on cash management, local initiatives and working solutions. APCOA PARKING is proud to be the leading provider in rail parking solutions.
to accommodate this service – a process
that continues with London Bridge. “This is
a once in a generation opportunity for the
industry to make some changes,” enthuses
David. “London Bridge is all about reducing
the constraints on the eastern and western
approaches, and therefore congestion; as
well as creating a clear run through, with a
dedicated set of platforms, for Thameslink.”
The drive to improve is not just about
one part of the franchise though. FCC is
determined that its customers on the Great
Northern route see changes as well. This
has already seen the introduction of 61 new
carriages, creating over 20 per cent more
capacity with longer trains and additional
services including some 12-car trains. “We
have also been delighted to announce a
refresh of the Class 365 fleet. This £31 million
investment by leaseholder Eversholt includes
heavy maintenance to ensure continued
reliability, and a complete refresh of the interior
environment and passenger information to
365 train - First Capital Connect
40 www.railwaystrategies.co.uk
AMS60 mobile welding machine
launching a deep clean programme of all the
rolling stock in FCC to bring it up to a good
standard,” he continues. “Our 24/7 Twitter
information service is another success story.
We have 35,000 followers, which is between
20 and 25 per cent of our regular customer
base, and this enables us to engage with
people on a personal basis and deliver real-
time information, as well as get feedback about
what is happening out on the network.”
A brand new passenger forum, Interchange,
is also opening up the channels of
communication. Formed of a selected group
of passengers who have contacted FCC in the
past, the recent launch was hailed a success
by all. “We spent some time telling them about
what our plans are, but a lot of the session was
talking about what they wanted to see and their
ideas on what we could do better. That’s led
us to getting some really good ideas we want
to take forward, particularly around the way we
engage with communities,” elaborates David.
So, FCC is firmly in the driving seat to bring
real improvements for its passengers now –
and in the future. “With the very real changes
we are bringing in to improve punctuality,
cleanliness and service information we aim to
significantly improve the passenger experience
right now,” concludes David. “And looking to
the future I know we can build on what we have
already delivered through major upgrades to
transform the network through the Thameslink
Programme. This is a great time to be running
the franchise.” zz
Web: www.firstcapitalconnect.co.uk
is in customer service, and like all railway
companies we are a customer service
business,” he explains. “It’s therefore hugely
important to me that we put the customer
– our passengers – at the heart of what we
do, and focus our resources, investment and
people into what they tell us matters.”
At present, this is three key areas –
punctuality, a cleaner travelling environment,
and better passenger service information.
To address this, FCC has announced the
first batch of a wide range of improvements,
including an initiative to help Network Rail
improve network reliability. “This involves
giving Network Rail additional access at the
least busy times of day to allow them to do
more maintenance and upgrades for a more
reliable service,” explains David. “We’ve also
seen the launch of several mobile engineers
and technicians by Network Rail, which will
massively reduce their response time to
incidents.
“In terms of cleanliness, we have
undertaken a huge investment into people
and equipment over the last year and are now
zz zzzzzzzzzzzFirst Capital ConneCt
Dispatcher in front of Class 365 unit
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and eastern regions, the
northern and central parts
of the country, and to link
Saudi Arabia with the GCC
countries. Another aspect of
this strategy includes moving
towards the privatisation of
SRO and opening the door
for national and foreign
investments to bolster its
ability to support ongoing
development.
Currently SRO’s fleet
consists of 68 diesel locomotives with 3500
horsepower and 75 passenger cars, which
are split between the three different classes of
passenger service. In addition, the cargo fleet
numbers 2277 cars of different sizes and types,
including 838 for double stacking of containers,
784 regular container cars, 47 flatbeds for
transporting vehicles, 250 cement cars, 100
rocks cars and 135 grain hauling cars.
In addition to the provision of 33 2000-
horsepower locomotives for the cargo fleet,
SRO plans to expand its passenger and goods
transportation activity by about 60 per cent of
its current level. This began at the end of 2012
when SRO put eight new sets of luxurious
and fast trains in service, each consisting of
two locomotives and five cars, which will add
a further 2000 seats to the current capacity
Saudi Railways Organization
(SRO) operates a railway
network of approximately
1800 kilometres which extends
from Dammam on the east coast, to
the capital Riyadh passing many key
areas. Together the Eastern Province
and Riyadh Province account for 40 per
cent of the country’s population, as well
as 50 per cent of the economic activity.
The company’s trains carry more than 1.3
million passengers and 450,000 containers
each year, which equates to more than 80
per cent of the containers directed to the
Riyadh Province through Dammam Port.
Specific lines include the 449-kilometre
railway for passengers connecting Riyadh to
Dammam through Al-Ahsa and Abqaiq. This
line is being doubled and expected to be in
service by the end of the year. A second line
of 556-kilometres runs from the King Abdul
Aziz Port in Dammam to Riydah, passing
by Al-Ahsa, Abqaiq, Al-Kharj, Haradh, and
Al-Tawdhihiyah. A tender study to double
the fright line is ongoing and the project is
expected to start by the end of the year.
Furthermore the network consists of 400
kilometres of auxiliary lines that branch from
these main routes to connect industrial and
agricultural areas, and military sites with export
ports and residential areas. SRO’s ambition is
to ensure that together these
lines create a network of world-class rail
transport to support national development,
including international connections.
Likewise the company is focused on
delivering high quality services and continually
developing its performance. Its success in
these areas enhances SRO’s value as a whole,
demonstrates the advantages of rail to the
national economy, and facilitates the further
expansion of the network across the country.
In particular, the Saudi Government, realising
the value rail transport offers to the national
development, has launched a number of
initiatives to bring this vital service in line with
the needs of the country. This includes major
expansion projects to connect the western
www.railwaystrategies.co.uk 41
All changeAs current operator of the Saudi Arabia rail network,
Saudi Railways Organization is supporting the wealth of expansion projects taking place
throughout the country
SRO New Trainsets
zzzzzzzzzzzz SAUDI RAILWAY ORGANIZATION
First class
approximately 9900
kilometres. These
are to be delivered
in three stages of
development, the
first of which is goes
through to 2025. One
such project is the
double line upgrade of
the existing two lines between Dammam and
Riyadh. This will help reduce trip times for
passengers. Work is also underway on the
Haramain High Speed Railway ( 350 km/h)
project, which is intended to link the holy cities
of Makkah and Madinah via Jeddah.
Approval has been granted for the planned
Saudi Railway Landbridge between Riyadh
and Jeddah, and Dammam and Jubail,
therefore essentially linking the Red Sea to the
Arabian Gulf. This will provide the capability
to move large quantities of cargo over long
distances, as well as comfortable overland
passenger transport. It is forecast that by
2015 the number of traded containers
transported by the Landbridge will be
over 700,000, which is around eight
million tonnes of cargo in total.
It is one of the largest projects
to be executed in the region by the
Saudi Government and will have a
significant impact on the routes for
transport in the region. The Landbridge
is also considered to be one of the most
important elements in the expansion
programme due to the nature of the
areas linked.
Another key project is the North-South
Railway (NSR) or Saudi Railways Company
(SAR), which is one of the largest railway
projects currently under construction worldwide
by Public Investment Fund (PIF).
SRO as the leader with more than 50 years
experience in the region, is playing a big role in
those expansion projects through participation
in almost all the technical issues from the
tendering stage till the final execution. Moreover
SRO management is offering its expertise in
setting up the operation and maintenance
regimes and training programmes for those
railways that have already begun operating
until they can undertake this themselves. The
challenge for SRO is the training that is required
to transfer this knowledge of operations and
maintenance within the extreme sand/dust, hot,
and humid climate of the region.
The plans for the rail network are not only
limited to Saudi Arabia itself though. There
is also significant activity within the country
surrounding the GCC rail project, which is
scheduled to start from Kuwait linking into
Dammam in Saudi Arabia, and onto Bahrain
through a new proposed causeway. It will
also join Dammam to Qatar through Salwa,
and Qatar with Bahrain via the Qatar-Bahrain
Causeway, as well as Saudi Arabia to the UAE
through Al Batha terminating in Oman across
Sohar to Muscat. The total project covers a
distance of approximately 2116 kilometres,
663 kilometres of which will be in Saudi
Arabia. The GCC project is expected to have
a direct positive impact on the economies,
enhance mobility of goods between the
involved countries, and freedom of movement
of citizens, which will help advance regional
investment to the benefit of all. zz
Web: www.saudirailways.org
with four
more sets now under
construction. This reflects the expectation
that the number of passengers and cargo will
grow after the implementation of the current
expansion projects and those now being
planned.
At the end of 2010 SRO signed a six-month
contract with the German International Co-
operation (GIZ) to conduct the Saudi Railway
Master Plan (SMRP) for the period 2010 to
2040. The main objective for this was to put
in place a conceptual framework for the long-
term development of a future passenger and
freight transport network for Saudi Arabia.
The development strategy incorporates the
key findings of SANTRAPLAN3, the National
Transportation Strategy (NTS) and other
strategic planning documents.
Contained with the SMRP is a railway
network model with a forecast of passenger
and freight transport volumes as of 2040.
As such the main recommendations include
gradual expansion of the core railway network,
and integration of rail into multimodal transport
chains to improve overall efficiency and
reliability of the transport network.
The implementation of this includes the
construction of 19 lines, at a total length of
www.railwaystrategies.co.uk 43
zzzzzzzzzzzz SAUDI RAILWAY ORGANIZATION
SRO in early stage of
operation around 1950s
Double Stacks Containers Wagons
SRO These days
and dispatched. Furthermore, the team ensure
that the correct compliant vehicle is dispatched
depending on whether the order is for a
Network Rail, Crossrail or London Underground
site. This has been of great benefit to our
customers as this gives them peace of mind.
The investment in rail is certainly welcome
and confirm that Keyline’s continued long-
term investment in our sector approach is the
correct strategy.”
Another cornerstone of that strategy is
innovation. In supporting the rail industry
Keyline is always looking to bring in new and
innovative products to its portfolio in order
to reduce costs, minimise disruption and
boost operational performance. As such the
company has become the first provider of
civil engineering products in the UK rail sector
to offer a new tactile anti-slip system from
Tactile Antislip Systems & Services Ltd (TASS
Ltd). This hinges around Bumpeez, a ground
breaking solution that is designed to enhance
platform safety, simplify installation and
minimise environmental impact.
With more branches across the UK
than any other civils merchant,
Keyline is an essential link in
many a supply chain within the
construction industry. The company has
thousands of product lines on its books, with
a core range that never goes out of stock and
the ability to source specialist materials.
Since 1999 Keyline has operated as a
subsidiary of Travis Perkins plc, but still
maintains its own network of 88 sites. The
company aims to be a first choice supplier
to all its customers, which means a focus on
convenience, product quality and availability,
competitive prices, service and delivery.
The rail market is catered for through
Keyline’s dedicated National Rail Division,
which specialises in the supply of construction
materials related to platform, tunnelling, track,
and station works. The company has unrivalled
rail expertise and fully complaint resources
ensuring that it meets the precise needs of the
rail sector. This includes supporting possession
work by ensuring contractors avoid costly
penalties as a result of delays or missed
deadlines. Furthermore the company is a Link-
Up approved supplier.
“Market conditions have been tough,
however, the Keyline Rail division’s expansion
due to high service levels has allowed us to
outperform the market. In fact we’ve seen 35
per cent growth in the rail sector compared
to 2012. We’ve also continued to further
penetrate this market working with track work
contractors, MAFA contractors, Network Rail
civils and building contractors, and Network
Rail main and sub-contractors,” describes
Richard Wade, UK Rail Sector manager.
This work is facilitated through the
company’s National Rail Office in Northfleet,
which acts as a central point irrespective of
where the client may be operating in the UK.
“The one-point-of-contact concept of the
Keyline National Rail Office reduces customer
risk in several ways,” explains Richard.
“Using the experience of the rail team,
supported by PADSNET, only Network Rail
specified/PADS approved products are quoted
44 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzKEYLINE
Built to last
A new emergency response service means that Keyline can serve the UK rail sector more strongly, whether work is planned or unplanned
www.railwaystrategies.co.uk 45
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
As well as an expanding product range,
Keyline has been investing in its vehicle
fleet to meet the most stringent standards
in the sector. This includes fitting them with
advanced safety devices such as a white noise
Keyline is also a key supplier of Concrete
Canvas products, which is a flexible cement
impregnated fabric solution that hardens
when hydrated. As such the produce forms
a hardened, waterproof concrete lining,
and as a low mass, low carbon technology
uses up to 95 per cent less material than
traditional options. A further addition to the
range is Tensar International’s new TriAx
geogrid solution, making Keyline one of the
Tensar InternationalTensar International is part of Tensar Corporation, a leading global developer and manufacturer of proprietary, highly engineered, non-traditional site-development solutions for infrastructure end-markets, including transportation, commercial and industrial construction.Tensar provides its customers with an integrated suite of innovative products, technologies and application expertise for a wide variety of end uses, including high performance roadways, earth retention structures, building foundations and erosion and sediment control.
first companies in the rail sector to offer
this product. The Tensar TX190L geogrid is
designed to maintain the geometry of ballasted
track and substantially increase the period
between maintenance.
Concrete Canvas product
46 www.railwaystrategies.co.uk
Recently Keyline has launched a new
Emergency Response Service that provides
immediate access to civil engineering and
specialist products for unplanned work and
repairs. “We have always supplied the rail
market on a 24/7 basis, however this was
for scheduled work,” explains Richard. “The
difference with our new initiative is that in the
event of an emergency our key customers can
contact us at any time and we can open a
Keyline depot enabling the contractor to collect
materials.”
This service is managed out of the
company’s National Rail Office, and is available
to all MAFA, track work, civil engineering
and building contractors, as well as the rail
organisations themselves such as Network
reversing alarm, reversing camera and side
sensors. The vehicles meet the Rail Industry
Health & Safety standards making it suitable
for deliveries to rail sites nationwide, and
incorporates additional requirements to meet
new health and safety regulations that came
into force last year for vehicles working on the
Crossrail route.
www.railwaystrategies.co.uk 47
zzzzzzzzzzzzzzzzzzzzzz KEYLINE
Chong Qing Chaotianmen Bridge, China
FP McCann FP McCann is a nominated approved supplier to Network Rail and London Underground (LUL) of precast concrete cable protection troughs and platform copings. On stock is a full range of ‘C’ series troughs and lids designed to allow ease of access for maintenance teams whilst providing complete protection to cabling and other services. Specials such as transitions, ‘Tees’ and transformer location bases are also supplied on request.Type A (930x760x100mm) and Type B (1219x914x100mm) platform copings to BS EN 8110 conforming to slip resistance requirements -Pendulum test BS 1134 - 2010, are manufactured in an acid etched or exposed surface finish.Offset tactile edge warning paving and oversail blocks, form the remaining products in McCann’s platform components range. Available in buff, offset tactiles to BS EN 1339, are approved for use in both surface and LUL platforms. The oversail block, keys in with the platform edge and provides a stable base for copings. Other complementary products include precast concrete security fencing, rail ballast boards and posts, bollards and screed rails.FP McCann is an Achilles Link-Up Engage Supplier ID: 061598 and a member of the Rail Alliance.
nonwoven
48 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzRail and London Underground. It puts Keyline
in the best position possible to supply civil
engineering and specialist products for
all works, whether planned or unplanned,
recognising that a fast response to issues can
help minimise delays and even avoid costly line
closures.
In light of the success of the sector, Keyline
has relocated its National Rail Division to
Northfleet in Kent, with a view to the future
of the company. “To aid our expansion we
recently moved into new offices with an
upgraded telephone platform which gave us
much more capacity to deal with the high level
of customer contact. This will enable us to
meet current and future demand,” confirms
Richard. The move means that Keyline can
expand its sales and technical support team
over the coming months, and provides a
platform to support the ongoing expansion of
the business. zz
Web: www.keyline.co.uk
Tel: +44 (0) 844 892 2677
KEYLINE
Bumpeez product
Polypipe CivilsWhether you’re looking for effective cable protection, trackside drainage or water management around station
buildings, Polypipe has a proven solution. The lightweight, durable nature of Polypipe’s high quality plastic
systems makes them quicker and easier to install than heavier traditional materials. They can be delivered
to site in greater volumes than traditional equivalents, for added cost and environmental efficiency. Whatever
your project, it pays to speak to the experts.
agreement with the network in October 2011
for the transportation of granulated sulphur from
Shah and Habshan to the port of Ruwais in the
Western Region. Etihad Rail also has signed
Memorandums of Understanding (MoUs) with a
multitude of other companies such as Al Dahra,
Centre of Waste Management – Abu Dhabi,
Global Shipping and Logistics (GSL), Emirates
Steel, DP World, Sharaf Logistics, Sharjah
Cement Factory and Hellmann Global Logistics.
Three guiding principlesDevelopment of the Etihad Rail network is in
line with both the Abu Dhabi Economic Vision
2030 and UAE Vision 2021. It will adhere
to three guiding principles; Safety which is
at the forefront of all it does; Connectivity
Etihad Rail was established in June
2009 under Federal Law no. 2, with a
mandate to manage the development,
construction, and operation of the
United Arab Emirates (UAEs) national freight
and passenger railway network. The total
investment cost is estimated at around
40 billion UAE Dirham (AED).
This state-of-the-art network is to be
built in stages to link the principal centres of
population and industry within the UAE, as well
as form a vital part of the planned GCC railway
network linking the Kingdom of Bahrain, State
of Kuwait, Oman, Qatar, Kingdom of Saudi
Arabia, and UAE.
Built to international standards, the railway
will act as a catalyst for economic growth and
ongoing social development through both
passenger and freight services. Once complete
it will redefine transport and logistic services in
the region, opening up new trade corridors and
journey opportunities.
The 1200 kilometre network will extend
across the UAE and will link the Saudi Arabia
border with the border of Oman. As well as
connecting major cities such as Abu Dhabi
and Dubai, Etihad Rail will also establish freight
terminals, distribution centres and depots
close to key transport hubs, warehouses, and
storage facilities such as the Jebal Ali Free
Zone and Port of Fujairah.
This will bring Etihad Rail into the reach
of a wide variety of different customers. The
first of these is ADNOC, which has signed an
www.railwaystrategies.co.uk 49
As completion of the first stage approaches, the shape of the Etihad Rail network can already be seen in the UAE landscape
AMS100 mobile welding machine
Catalyst for growth
Etihad Rail tracks
zzzzzzzzzzzzzzzzzzz zzEtihad Rail
50 www.railwaystrategies.co.uk
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzand Economic Growth; and Efficiency and
Sustainability, by offering cutting-edge
benefits as a fast, safe, reliable and more
environmentally friendly transport alternative.
More specifically direct economic benefits
will include freight cost savings and business
travel time savings, amongst others. The
railway will also contribute to the further
development of tourism and the wider UAE
economy. By offering lower cost transportation
and faster journey times compared to other
transport modes, Etihad Rail is expected to
contribute to reduced levels of highway traffic.
This will have a positive environmental impact
as one fully loaded train is the equivalent
of approximately 300 lorries on the road,
and produces 70 to 80 per cent less CO2
emissions in the process.
Having been divided into three main
stages for implementation, the first stage of
the network is currently under construction.
This 264 kilometre route from Shah and
Habshan to Ruwais is primarily intended for the
transportation of granulated sulphur. The first
stretch between Habshan and Ruwais will be
completed in the latter part of 2013, followed
by the Shah to Habshan link during 2014.
The full fleet of 240 wagons from CSR
Corporation and seven locomotives from
Electro-Motive Diesel, have arrived for the
first stage of operations on-site. To this end,
Etihad Rail has also awarded a contract for the
provision of railway sleepers to PCM Strescon
Ventures Limited, which has seen a purpose-
built manufacturing facility established at Mirfa.
This is already fully functional and producing up
to 2400 sleepers a day.
Etihad Rail is also working with a number
of other service providers and stakeholders in
the delivery of the project. This includes Atkins,
which has been assigned as the preliminary
engineering (PE) services consultant for the
entire network. For stage one specifically a
consortium of Saipem, Tecnimont, and Dodsal
Engineering and Construction is carrying out
the main civil and track works, whilst
JV Parsons-Aecom has been assigned as
project management consultant.
Tendering for stage two, which is a
628 kilometre stretch from Ruwais to Ghweifat
connecting to the Saudi border, from Tarif to
Abu Dhabi and Dubai, and from Abu Dhabi
to Al Ain at the Oman border, is already in
progress. This network and connections
to Mussafah, Khalifa and Jebel Ali Ports is
safeguarded, and preliminary engineering has
taken place. The final phase of the Etihad Rail
Etihad Rail wagons
Etihad Rail locomotive
zzzzzzzzzzzzzzzzzzzzzz zz
AMS60 mobile welding machine
project is the completion of the network in the
Northern Emirates, and work is underway to
safeguard and define the route, as well as to
complete preliminary engineering.
With the objective of creating a network that
serves the entire UAE, Etihad Rail appears to
have made a strong start. The benefits of the
railway are expected to spread even further
through the planned GCC network, thereby
transforming transport and logistics in the
whole region. zz
Web: www.etihadrail.ae
Etihad Rail
www.railwaystrategies.co.uk 51
Etihad Rail sleepers
Comply Serve Comply Serve has deployed it’s collaborative
progressive assurance solution ComplyPro, to
manage Requirements (including Validation &
Verification), Hazards and Risks on the Etihad
Rail project, one of the largest rail
developments in the world.
Comply Serve is the world leader in collaborative
progressive assurance for major infrastructure
projects including Crossrail, Banedanmark
Signalling Programme, Copenhagen Metro
Cityringen Project, Adelaide Electrification
Programme and many more.
In addition to delivering significant cost savings,
project teams benefit from a secure database,
enabling cross-project collaboration using a fully
scalable and traceable solution that acts as one
version of the truth across the entire life cycle of
the programme and enables true management
by exception. The solution is delivered using a
Software as a Service model meaning only a
browser is required to utilise the system from
just about anywhere in the world, so enabling
global collaboration.
52 www.railwaystrategies.co.uk
King’s Cross
This is delivered through three manufacturing
facilities in the US and Mexico, and a network
of 38 sites across the country.
It’s a model the Group hopes to replicate
in the European market where it has had
a presence since 1998 when it acquired
the Polish freight car manufacturing facility
WagonySwidnica SA. The intervening years
have seen Greenbrier Europe design, build,
and back a portfolio of proven railcars that
are as diverse as its customers, and become
recognised as one of the leading wagon
As a Group, Greenbrier is one of the
leading designers, manufacturers
and marketers of railroad freight car
equipment in North America and
Europe. In the US, the railcar business revolves
around a proven system of tightly integrated
services including manufacturing, leading,
asset management and repair, and parts.
Greenbrier Europe is moving towards a more
balanced distribution of its business across design and
manufacture, and repair and maintenance
Green shoots
Tank wagon Production facility panorama
Aggregate wagon for the transport of sand, stone and aggregate materials
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz GREENBRIER EUROPE
www.railwaystrategies.co.uk 53
builders on the continent.
In the last couple of years the company
has worked to establish itself as a major force
in repair, maintenance, and even conversion,
an aspiration which has been accelerated by
the recent opening of a second repair shop in
Poland.
“Our mother company in the US has a lot of
repair shops, and step-by-step we are looking
to adopt the same system here in Europe,”
reveals Thomas Müller, vice president of sales
Europe. “It is however more difficult to secure
such premises over here but the benefit to
our customers is that we can now offer these
services as part of our overall offering. It also
means that we have a more balanced business
portfolio which puts us in a stronger position in
the case of changes in the market.”
However, this is not just a shrewd business
move. As Dionizy Studzinski, vice president
and director of technology and development,
explains, Greenbrier Europe also believes
it can bring a different level of competence
to such activities: “Through our discussions
we believe that generally maintenance and
repair services are not always at the level they
should be. Many of the employees within these
workshops do not have enough knowledge
about the basic specifications which were used
during the development of a specific railcar,
and therefore are merely doing what they think
is best. By transferring our experience as a
producer into the maintenance sector we hope
to increase the quality and operational safety of
these older units.”
This expertise incorporates the majority of
general purpose wagon types including hopper
wagons, high and low pressure and specialist
tank wagons, open and closed car carriers,
bogies, intermodal products, and flat wagons.
However, what Greenbrier Europe really prides
itself upon is its role as a developer of new, and
often more complex, wagon types. Each of
these individual railcar concepts can require a
Production facility panorama
Car carrier
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz GREENBRIER EUROPE
54 www.railwaystrategies.co.uk
completely different level of work from
600 man-hours up to 2500 for one unit.
“We may not be the biggest producer of
freight cars in Europe in terms of volumes, but
we are the market leader from a development
point of view. In the last 15 years we have
developed more than 140 different types of
railcar, and each year we continue to add to
this figure with a few completely new designs
put into production. Often this is in line with
requirements from the market to increase
transportation efficiency, but sometimes it
can also be to reduce the cost of the unit,”
describes Dionizy.
Being a development company does
mean that Greenbrier Europe faces certain
challenges, such as ensuring its wagons
complete all of the necessary approval
processes. As a well established producer
working in many different countries
throughout Europe the company has a long
experience in these types of requirements,
including the new Technical Specification for
Interoperability (TSI) regulation.
“We received the first TSI certificate in
Europe for freight cars just a few days after
the regulation was introduced,” notes Dionizy.
“However we have found that since the first
introduction of TSI some six years ago the
rules are still not yet clearly uniform. Different
countries still have different procedures for
the approving railcars, which we have to
fulfil. Previously when we worked with the
International Union Of Railways (UIC) the
development time for a completely new railcar
including design, prototype construction,
testing and approval was generally between
eight and 13 months. At present it is between
12 and 18 months, which as a producer
means that our end customers are having to
wait longer for their units.”
Whilst this is a situation that Greenbrier
Europe clearly hopes will change as the TSI
regulations continue to be modified, at present
it doesn’t seem to be impacting much on
business. Certainly the market for the company
was good throughout 2012/2013, although
there is some expectation for this to contract
during 2013/2014. “We do see that there is
perhaps a drop in demand for this next period,”
confirms Thomas. “Given the nature of our
business we need to place orders in advance
as it takes a minimum of six months to deliver
on our ready-approved designs, and at least
12 months if it is a brand-new concept.
“At the moment car carriers
and tank wagons are two of
the main business lines for
us, as well as shimmns with
new modern arms for securing
payload from ground level
for increased safety. Whilst
the market for 2013/2014
doesn’t look as strong, we do
expect it to pick up going into
2015/2016. This is because
some changes to the rules
regarding tank wagons for
chemicals and the like are likely
to be introduced, which will
mean a lot of the older units
could be out of service and
fleets renewed. Some of our
clients are already looking into
this and preparing for such an
eventuality so we could see
an influx of work as a result of
that,” he concludes. zz
Web: www.gbrx.com
zzzzzzzzzzzzzzzzz GREENBRIER EUROPE
Open car-carrier for the transport of automobiles and vans
www.railwaystrategies.co.uk 55
. zz
zzzzzzzzzzzzzzzz Steatite Limited
Built to lastAs a specialist in proving computing solutions for use in challenging environments, Steatite Limited is increasing its offering to the rail market and bridging the technology gap
For those operating in mission critical and harsh
environments, high performance and reliability are
primary concerns. Steatite Limited, part of Solid State
PLC, provides Industrial and Rugged Mobile Computing
Platforms and Integrated Battery Solutions that can be depended
upon whatever the application.
These range from commercial off-the-shelf products through
to custom-engineered application-ready computer systems,
which keep quality at the forefront. “Having developed a proven
track record in supporting clients and applications across a
variety of markets, combined with a strong and successful Andy Weekes
56 www.railwaystrategies.co.uk
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzhistory of acquiring complementary businesses,
Steatite provides a high level of service for all
of our clients,” begins business development
manager Andrew Weekes.
“Such markets include military,
transportation, security, oil and gas, and
industrial automation. Our goal is to enhance
and develop our products, capabilities, services
and support by working with existing and
new clients to supply solutions that exceed
expectations.”
One of the ways that Steatite achieves this
is through its engineering capability, which
is used to design, develop and deliver full
solutions across a wide range of computing
and battery technologies. The company is also
a Gold Level Microsoft Embedded Partner, and
has a dedicated in-house team able to assist
in developing embedded operating system
images.
As for the rail market, Steatite chiefly
supplies solutions for use in station security,
on-train internet, fleet and track maintenance,
and passenger information and ticketing
applications. This includes fanless high
performance computers, rack-mounted
servers, rugged mobile computers, hardened
ethernet switches, CCTV monitors and ticketing
machines.
Describing the benefits of securing such
solutions from Steatite, Andrew says: “We have
28 years of experience in producing mission
critical systems for the military, together with the
commercial demands of markets such as retail
and security, which translates well into rail. Our
products boast long life cycles incorporating the
latest generation Intel high performance CPUs.
Furthermore they are designed and tested to
EN50121-4 and EN50155 at our in-house
facilities, which also enable us to test for EMC,
temperature, shock, and vibration performance
for specific project needs.”
Adding even further to this scope, Steatite
launched a new cellular router for the provision
of on-train WiFi services at the Railtex exhibition
earlier in the year. This offers two main
features, acting as both a WiFi access point for
passengers and a data concentrator with GPS
tracking.
“As a WiFi access point, passengers can
maintain internet connectivity for their journey,”
elaborates Andrew. “By having roof-mounted
antenna and diversity support for 3G the
coverage offered will be far better than their
own mobile network devices. By supporting
multi-carrier SIMs, 3G network coverage can
be maintained whilst travelling at high speed
and changing between different cells. There
is to be a major deployment of this router
system within the German rail network where
its robustness and conformance to EN50155
is required.
“As a data concentrator, the router can be
used to connect devices such as passenger
information systems to remote servers.
Ruggedised 3G and 4G routers
Built in WiFi (client or access point) and GPS options for AVL and local mapping
GRE tunneling, local IP, IPSEC, VPN Client and WAN gateways
Managed M2M solutions through integrated horizontal platforms
Email: [email protected]: +44 (0) 208 605 0088
HandheldHandheld is a leading supplier of high quality,
full-featured rugged mobile computers from
PDAs to tablets and notebooks. Our versatile
product range ensures the most durable
and cost effective solution for practically any
mobile computing challenge, designed and
manufactured to MIL-STD-810F and IP65
standards; ensuring maximum availability to
your mobile field force.
Handheld deliver complete mobile computer
solutions to industries such as logistics,
forestry, geodesy, public transport,
construction, service and maintenance,
military and security.
www.railwaystrategies.co.uk 57
The serial connection can be automatically
packeted and directed to a remote IP address
with no application development needed. GPS
tracking is also inherent within the device,” he
continues.
It’s not the only new development that
Steatite has been pursuing for use in the sector
though, as a second new router product is
also to be launched later in the year. This will
offer two LTE and 3G connections, and as
such through the use of these two independent
modems will increase the level of coverage
available to the mobile user. Furthermore
the company has also worked alongside
feedback from the sector to develop rail
approved servers that meet the ever changing
requirements of the marketplace.
As a result of the company’s focus and
approach to its markets in recent years,
Steatite has found its business double in size
over the last five years and remaining well
positioned for the future. “Having spent time
understanding the requirements of the rail
industry, we bring to market a range of rail-
approved platforms which will offer users a
number of benefits against products currently
in the marketplace,” confirms Andrew.
“Steatite’s strategy is to continue developing
and supporting core markets while developing
a sales and distribution channel outside of
our shores,” he concludes. “Staying at the
forefront of technology and capability will keep
Steatite as one of the most successful system
integrators in the field of industrial and rugged
computing in the UK.” zz
Web: www.steatite.co.uk.
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz Steatite Limited zz
calamp router
R-SYS-EMB-QM77
Drop It, Drench It,
Pound It!
Rugged Computersfor ToughEnvironments
handheldwww.handhelduk.com
[email protected] +44 (0) 1926 333 266
As one of the four main sectors of the
Alstom Group, Alstom Transport in the
UK provides equipment and services
for the rail industry. The other sectors
are Thermal Power, Renewable Power and
Grid. The UK is the only country where all four
of these pillars are in active operation and is
therefore a key market for the Group.
Within the UK, Alstom is well known
for having built the Pendolinos that run on
58 www.railwaystrategies.co.uk
UK rail network today, together with around
half of the trains operating on the London
Underground. “All of that means that in the
UK around a third of daily passenger rail
journeys use an Alstom train,” remarks Sean.
“In addition, a number of other trains have an
Alstom product fitted, whether it is a complete
traction system or a component like traction
motors or switchgear.
“The modernisation business is relatively
new, and although still establishing a presence,
has already installed Remote Communication
Monitoring solutions to the Angel Trains-owned
Networker Class 465 and 466 fleets, and
the Class 422 operated by Southern Railway,”
he continues.
This technology is one of the developments
A challenging new contract once again demonstrates
Alstom’s ability to deliver a complete turnkey solution
for the rail market
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz Alstom trAnsport
One-stop shopthe West Coast Mainline – trains that are
also maintained from five Traincare Centres
between Wembley and Glasgow. Alstom also
maintains the Northern Line trains for London
Underground, the Dublin Luas and Nottingham
tram system.
“Probably less well known is our parts
and modernisation business which is split
between Preston and Wolverhampton,”
highlights operations director Sean Graham.
“The business provides specialist traction
solutions and support to a fleet of trainsets in
the UK, offering fleet management, full material
management, maintenance regimes, and
design authority or technical support.”
Over the years Alstom has provided around
20 per cent of the carriages operating on the
A Class 460 vehicle in work as part of the
458-5 conversion
www.railwaystrategies.co.uk 59
to come out of the substantial R&D
investment of the Alstom Group every
year. “Remote monitoring ‘watches’ the
condition of the selected components
in real time, which means we are able
to provide an integrated predictive
maintenance approach to the different
subsystems of the train in the daily
maintenance tasks. Alstom developments
also provide technologies and systems to
deliver an evaluation of the status of the train
mechanical systems to produce trends for
wearing parts such as wheelsets and brake
pads,” describes Sean.
Having traditionally been seen as a provider
of rolling stock and maintenance, Alstom is
in the process of expanding to a company
that can also offer a full range of infrastructure
services to help bring the UK’s railways into the
21st century. This includes working in
joint ventures, and consortia with household
names such as Costain, Babcock, VINCI and
Balfour Beatty.
“In conjunction with our joint venture with
Balfour Beatty, Signalling Solutions, we have
just installed the prototype ERTMS systems
on a Class 313 unit for Network Rail at our
Wembley Traincare Centre,” notes Sean by way
of example. “Our ABC partnership is designed
to help electrify lines that rely on diesel trains
and upgrading those that already enjoy the
low carbon benefits of a fully electrified route.
Through ATC, we are making Crossrail into a
reality by making a railway out of holes in the
ground, which will transport millions of people,
and working with Taylor Woodrow (VINCI) we
are building Nottingham’s tram extension.”
At present Alstom is delivering a new
£50 million contract from Porterbrook to
increase capacity of London commuter fleets.
This is focused upon South West Trains
routes from Hounslow, Reading, Weybridge
and Windsor. As opposed to building
new trains from scratch though, the new
fleet will come from the conversion of two
existing Alstom-built fleets. “We will convert
four-car Class 458 trains into 36 five-car sets,
which will also incorporate 60 vehicles from the
Class 460 (Gatwick Express trains) to form the
Class 458/5,” clarifies Sean.
“This is a very complex project compared
to a new rolling stock build. The engineering
team has had to work within the constraints
of an existing product, including the redesign
of vehicles which were built at the end of the
1990s. As part of the engineering activity there
have been more than 116 FMIs (modification
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzz
Alstom staff installing equipment
for the Class 465 RCM programme
60 www.railwaystrategies.co.uk
zzzzzzzzzzzzzzzzzz
instructions), 5625 wiring changes, over
8000 items on the Bill of Material, and 664
new drawings, together with numerous
complex technical calculations. Projects
such as this mean that Alstom views
modernisation as key to the rolling stock
market in the UK over the next five years,”
he continues.
At the same time the Alstom Transport
division is undergoing its own changes to
prepare itself for the growth in its infrastructure
and signalling areas. This includes the hiring of
new staff with more than 600 jobs mobilised
to address the new infrastructure contracts
established – many of which will be focused
on Crossrail. Furthermore, Alstom Transport
is taking on ten new apprentices, and
establishing a new training facility
for signalling.
“The parts and modernisation business,
particularly Preston, has been restructured
over the last three years to improve the
services we provide. By combining the skills
of our maintenance teams for overhauls and
new product development, whether a traction
upgrade, fitment of remote communication,
driver advisory, energy or ERTMS system, we
believe we can offer value added services to
our customers,” adds Sean.
Within all of this though, Alstom remains
the only manufacturer in the world to offer a
complete turnkey rail solution from rolling stock
to infrastructure, and technology systems to
maintenance. “The turnkey solution offers the
benefit of being able to design and construct
the rail network with the trains and trams that
operate on this system. This provides a fully
integrated system and approach, and enables
Alstom to offer the most up-to-date solutions
for customers’ needs,” concludes Sean. zz
Web: www.alstom.com/transport
Alstom trAnsport
VoithAcross their complete product range, including high speed final drives, transmissions, couplers, cardan shafts and driveline couplings, Voith are proud to be supporting Alstom with their train fleets.Voith offer total customer support starting at the new build stage and following through to overhaul, repairs, upgrades, spare parts and service, for the total life of the vehicle.Voith products are renowned for quality and reliability and are backed up by a quality aftersales service both in the UK and Germany. This includes a network of fully trained service engineers who cover the UK and Ireland.By using genuine OEM parts fitted with OEM trained personnel working in in fully equipped, modern, dedicated facilities, Voith customers can always be confident that they will receive the best service for their equipment.
Alstom’s Appitrack laying new tracks in Nottingham for the new tram extension
www.railwaystrategies.co.uk 61
London Underground has completed
civil engineering work for almost
300 metres of new passageways,
a new entrance, and the vast new
Tottenham Court Road ticket hall, six times the
size of the existing ticket hall.
Fitting out has begun at the station and
Phase 1, including two new entrances and
expanded Northern line access, is due to
open in 2015. Meanwhile, Crossrail works
at the new ticket hall at Dean Street are
advancing, with workers building passenger
tunnels that will connect the two ticket halls
later this year.
Tottenham Court Road London Underground
station upgrade will, when complete in 2016:
l Provide a new ticket hall six times the size
of the existing
l Introduce step-free access from street to
platform
l Provide three new entrances
l Deliver new escalators and improved
interchanges between platforms
l Be ready to connect to the Crossrail
platforms when they open in 2018, via a
shared ticket hall and five-storey underground
interchange. The Crossrail station will also
have a dedicated ticket hall at Dean Street.
Tottenham Court Road taking shape
Tottenham Court Road station – east ticket hall (corner of Oxford Street and Charing Cross Road)Completed works include:
l Excavation and concrete lining of passenger
access tunnels to the Northern line platforms
l Two bridges over the Central line train
tunnels for new access to the platforms
l Excavation and construction of external
walls for the new ticket hall and Oxford Street
entrance
l Progress on new stairways and lift shafts
l Excavation, walls and floors for four out of
five levels for the new Goslett Yard box (the
largest of this type ever built in the UK)
To be completed in 2013:
l Northern line escalator decline
l Falconberg emergency access shaft
l Crossrail interchange structure to be handed
over to Crossrail contractors
l Two-storey basement that will house a new
electricity substation
Tottenham Court Road station – Dean Street, ticket hall (corner of Oxford Street)l Excavation of the southern section of the
ticket hall box completed
l First tunnelling boring machine has now
passed Tottenham Court Road
l About 1.1km passenger, service and
platform tunnels under construction
l Later this year the passenger tunnels will
connect the two ticket halls at Dean Street and
Charing Cross Road
l Preparations for the arrival of the second
tunnel boring machine which will shortly pass
through the ticket hall box. zz
zzzzzzzzzzzzzzzzzzzzzz zzCrossrail
Goslett Yard
South Plaza entrance escalator decline
Central line interchange tunnel
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62 www.railwaystrategies.co.uk
zz zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzStations
Planning for successAs Arup’s project director for the renovation,
Mike Byrne outlines the initial aspirations for
the programme: “The original scope of the
project was to upgrade the station to handle
today’s passenger volumes. King’s Cross
has remained relatively unchanged since it
was built in 1852 and as such doesn’t have
the capacity to support these numbers, so
increasing that was the main driver from the
station side. That then aligned with various
other aspirations for the whole King’s Cross
area – High Speed 1, St Pancras International,
the new London Underground station, and the
ongoing regeneration of the surrounding area
– to create a case for spending this substantial
amount of money.”
Having waxed and waned in its planning
over the years, the £400 million restoration
and redevelopment programme was finally
announced in 2005. Commenting on the
evolving nature of the project, Mike says: “If
you consider the historic timeline for King’s
Cross our original client was Railtrack, who
was then subsumed into Network Rail, which
presented some big differences. Likewise the
introduction of the CTRL Act was instrumental
to the whole programme as it enabled the
integration of all the London Underground
works as part of that planning permission.
“What had the greatest impact though was the
announcement of the 2012 Olympic Games.
It was never planned or envisaged that would
be the opening date, but once London had
won the Olympics it became very important
that the concourse was fully operational. That
brought a real focus on getting the job done by
a particular date,” he continues.
Addressing challengesIn fact the new concourse was opened four
months ahead of the Games bringing the
project in not only on time, but also budget
as well. Although the long planning timeline
helped to reduce the number of surprises, the
challenges were still far from few. These started
with bringing together the requirements of a
modern mainline station into the historic
Grade 1 listed structure.
“Not only did we have to work closely with
English Heritage in respecting that, but the
station had also been bomb damaged in the
As of March 2012 visiting King’s
Cross station has been something
of a different experience. Crowned
by a stunning diagrid roof, the
redevelopment of the station concourse has
dramatically altered both the look and feel to
create a dynamic transport hub that fuses the
modern and the traditional.
At the heart of this process was Arup,
who together with architects John McAslan
& Partners, helped drive the design process
for this ambitious project. This work included
transport planning, multi-disciplinary
engineering services, security, IT, lighting
design, acoustics, visualisation, consultancy,
and pedestrian modelling. As lead designer for
King’s Cross St Pancras Underground station,
Arup had already helped to deliver a project to
relieve congestion, improve safety and increase
capacity.
Crowning glory
Having played an integral role in the redevelopment of King’s Cross station, Arup’s MiKe Byrne reflects on the success of the project
King’s Cross station
www.railwaystrategies.co.uk 63
zzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzzwar. Whilst we were aware of this, it’s not
until you start exposing things that you realise
exactly what impacts that had. There was a lot
of discovery in terms of repairs that had to be
made and interventions to secure the integrity,
which from an engineering perspective was
one of the biggest challenges,” highlights Mike.
“Another key briefing requirement was
that the station has to be kept operational
at all times, and I think Network Rail are very
proud of the fact that there was no unplanned
disruption or cancellations during the delivery
of the project,” he continues. “Projects of this
nature are always incredibly complex, and so it
was vital to have an understanding of how the
station works, and the various requirements of
the client and its different stakeholders, in order
to be able to try and align that.”
Applying innovationArup’s work on the King’s Cross St Pancras
Underground station had already proved its
ability to use innovation to deliver benefits. As
such, it is of no surprise that fresh thinking
was also applied where possible for the main
station redevelopment.
“A lot of time was spent in creating
visualisations of what the station would look
like, because as with any major railway project
there are multiple stakeholders involved and
so being able to present that in an easily
understood way is very valuable. What was
also quite innovative at the time was the use of
4D modelling. This allowed us to superimpose
what the station would look like in various
stages of construction over the main model,
which means you can see how that evolves
over the timeline of the project. It also assists in
the planning of temporary public access routes
and other critical measures,” describes Mike.
Although not technical in its nature, perhaps
the most innovative aspect of the King’s Cross
redevelopment was the level of collaboration
between all parties. “I think this is becoming
the norm now for large infrastructure projects
as its recognised that these are difficult pieces
of work and that things happen that are not
always anticipated. Being able to deal with
those in a truly collaborative way and focusing
on achieving the successful outcome of the
project has a lot of benefit. To give credit to
Network Rail they are trying to introduce this
across their projects, and I think King’s Cross
is a particularly good example of collaboration
which ultimately will save time and a significant
amount of money,” notes Mike.
The beauty of the King’s Cross design
is that it reflects the station’s position as a
gateway to London. As well as national and
Underground services, King’s Cross is also
a link for many international passengers
arriving into the neighbouring St Pancras
International. “We’re very proud of the fact that
the station is something of a showcase for
British engineering, and is not only nationally
recognised but also internationally. I think this is
telling from the design approach taken, which
is quite different to any other rail station in the
country.
“The most interesting element from that
side though is that being a Grade 1 listed
building the challenge was coming up with
something that had minimal intervention on
the existing structure of the station and still
seemed very much a part of it, and I think we
were successful in that. It almost harks back
to the destination stations of the railway age,
and King’s Cross absolutely recreates that in a
modern way,” concludes Mike. zz
Crowning glory
ArupTel: +44 (0) 121 213 3000Email: [email protected]: www.arup.com
King’s Cross station
King’s Cross station
Anti-Vibration Methods (Rubber) Co LtdUnit 5, Woodcock Industrial Estate, Warminster, BA12 9DX, UK
Tel: +44 (0) 1985 219 032 Fax: +44 (0) 1985 219 849Email: [email protected]
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isolation solutions
30 September – 2 October – European Transport Conference 2013FrankfurtOrganisers: Association of European TransportTel: 020 7348 1970Email: [email protected]: www.aetransport.org
18-20 September – Many Parts One Railway: integrated delivery across the rail industryHertfordshireOrganisers: IMechE Railway DivisionTel: 020 7973 1291Email: [email protected]: www.imeche.org/events/S1755
8-10 October – Intermodal Europe 2013HamburgOrganisers: Informa ExhibitionsTel: +44 (0)207 017 5112Email: [email protected]: www.intermodal-events.com
This listing represents a selection of the events about which we have been notified. It is strongly recommended that direct contact should be made with the individual organiser responsible for each event before booking places or making travel and accommodation reservations. Cancellations and other last-minute alterations are liable to
occur. The editor and publishers of RAILWAY STRATEGIES are not responsible for any loss or inconvenience suffered by readers in connection with this guide to events.
zzzzzzzzzzzzz NEWS I Conferences & Exhibitions
64 www.railwaystrategies.co.uk
9 October – Rail in the city: the capacity challengeBirminghamOrganisers: IMechETel: +44 (0)20 7973 1245Email: [email protected]: www.imeche.org/events/S1750
12 November – Life Cycle ManagementFrankfurtOrganisers: Europoint Conferences & ExhibitionsTel: +31 (0)30 698 1800Email: [email protected]: www.lifecycleconference.eu
13 November – Track Access Charges 2013FrankfurtOrganisers: Europoint Conferences & ExhibitionsTel: +31 (0)30 698 1800Email: [email protected]: www.trackaccesscharges.eu
14 November – Wayside Train Monitoring SystemsFrankfurtOrganisers: Europoint Conferences & ExhibitionsTel: +31 (0)30 698 1800Email: [email protected]: www.waysidemonitoring.eu
20-22 May 2014 – Infrarail 2014LondonOrganisers: Mack BrooksTel: 01727 814 400Web: www.infrarail.com
23-26 September 2014 – InnoTrans 2014BerlinOrganisers: Messe Berlin GmbHTel: +49 (0)30 30 38 - 2376Email: [email protected]: www.innotrans.com
EditorMartin Collier
Sales ManagerRob Wagner
www.railwaystrategies.co.uk
Schofield Publishing10 Cringleford Business Centre
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