radial inserter process
TRANSCRIPT
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ComponentsRadialAxial
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Inline Sequencer Configuration
1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
Inserter
Sequencer
Sequencer Chain
Dispensingheads
Top View
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
• Component is indexed by dispensing head from ammo box or reel• Component is cut from its ammo box or reel tape• Component is snapped into the carrier clip clamps
Ammo box/reels
Dispensing heads
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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827
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Direction of chain travel
29 30 31
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827
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Direction of chain travel
29 30 31
• The Cutter Station cuts the paper tape from the component leads
1 2 3 4 5 6 7
Cutter Station
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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827
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Direction of chain travel
29 30 31
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Direction of chain travel
29 30 31
• The optional Component Verification (ERV) verifies component is correct: - Correct component - Correct polarity - Correct dispensing head location
+ -
Optional ERV(Expanded Range Verifier)
+ -
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
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827
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Direction of chain travel
29 30 31
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Direction of chain travel
29 30 31
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Direction of chain travel
29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing
Component Sensor
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
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Direction of chain travel
29 30 31
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Direction of chain travel
29 30 31•The Component Transfer Assembly (CTA) transfers the component from the chain clip to the insertion head
Component Transfer Assy
Insertion headCTA Upper Guide
CTA Lower Guide
Insertion head guide jaw
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
• The Clinch raises to the bottom of the PCB• The Insertion head guides the leads into the holes in the PCB
Insertion head
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1 2 3 4 5 6 7
827
28
Direction of chain travel
29 30 31
• The Insertion Head retracts at a 45 0 angle• The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch
Insertion head
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position
Insertion head
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1 2 3 4 5 6 7
827
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Direction of chain travel
29 30 31
Insertion head
• The Clinch cuts the component leads and clinches them before returning to its lower position
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End of Process