quolis 5000 chair ins 071106 - belmont dental...
TRANSCRIPT
Quolis 5000 Chair
INSTALLATIONINSTRUCTIONS
Model Q-5000
Quolis Series
R
IMPORTANT
This manual provides installation instructions for the Quolis Chair.
The instructions contained in this booklet should be thoroughly read and understood
before operating the chair.
After the installation has been completed, keep this manual in a safe place and refer to
it for future maintenance.
Intended Use of the ProductThis product is intended for the exclusive use for diagnoses, treatments and relative procedures of dentistry, and must be operated or handled by the qualified dentists or by dental staffs under the supervision of the dentist.Such dentists or dental staffs should instruct and/or assist the patients to approach to and leave from the product. Patients should not be allowed to operate or handle the product unless he/she is so instructed.
Classificationa. Protection against electric shock : Class I Equipment, Type B Applied Partsb. Protection against water ingress : Ordinary equipment (IPX0)c. Equipment not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.
-i-
12
4
5
6
7
8
9
10
11
13
12
14
15
16
17
18
3
1. OVERVIEW AND MAJOR CONPONENTS
1 Headrest2 Backrest3 Sling4 Armrest5 Seat6 Armrest Bracket7 Main Link Cover8 Sub Link Cover9 Pump Cover
10 Base11 Main Switch Panel12 Electrical Plug 13 Headrest Assembly14 Headrest Cover15 Backrest Cover16 Back Support17 Flange18 Touchpad Control Panel
Fig.1-1 Overview
Fig.1-2 Touchpad Control Panel
-1-
Left Side Right Side
01
23
01
23
Auto Return
Preset-1
Preset-2
Preset-3
SafetySeat Lift
Seat Lower
Backrest Raise
Backrest ReclineSwivel Lock Release
-2-
2. DIMENSIONS AND SPECIFICATIONS2-1. Dimensions
-inch-
Fig.2-1 Dimensions
26-1/2
7-1/8 71-3/8493/8166
75
18
3030
130
10
41-1
/2
7-1/
831
-1/2
11-5
/8 17-3
/8
27-1
/827
-1/8
2-1/
22-
1/2
2020
19-1
/8
15-3
/4
25-1/47-5/8
267-1/8 23-1/4
1537 19-1/4
11-1/48
-3-
3. INTRODUCTION3-1. Precautions For Installation
- The floor construction required to safely support the chair and delivery system is 105 lbs./ft2 (500kg/m2 ) at minimum.
- During lifting and unpacking of the chair, make sure to hold only the designated parts.
- Do not drop or hit the chair.
- After the chair is unloaded from the palette and placed at the desired location, please make sure to remove the shipping bolt with the red tag. Damage to chair may occur if shipping bolt is not removed prior to chair operation.
- Do not connect to power supply other than 120V 60HZ.
- Ground chair properly prior to turning power on.
- Chair base must be anchored to the floor for maximum stability.
- Refer to the installation manual of the chair and dental unit (if it is to be used) prior to, and during installation.
- When the installation process has been completed, verify that all the mechanical and electrical functions are working properly and that there is no evidence of oil leakage.
3-2. Required Tools
The following tools are necessary for installation of the chair:
- Philips screw drivers (No.1, No.2)
- Flat screw driver
- Wrenches (open end): 8mm, 10mm, 17mm
- Hex key wrenches: 2.5mm, 6mm, 8mm
- Socket wrench with ratchet drive 17mm
1
7
8 9 10
2
34
56
1
2
Fig. 4-1
Fig. 4-2
Fig. 4-3
Fig. 4-4
CAUTION!
Knives or sharp objects may damage package contents. Open with care!
-4-
4. UNPACKING OF CHAIR
The chair packaging consists of two boxes:
Box : Chair base section
Box : Upholstery section
After unpacking, make sure all components can be located.
1
2
Lifting Bar
Pump Cover
Main Power Switch
Slotted Screw(M5x10mm)
Electrical Plug
Armrest Bracket
Pallet
Lifting Bar
Red TaggedOil Plug
Oil Reservoir
Fig. 5-1
Fig. 5-2
Fig. 5-3 Fig. 5-4
Shipping Bolt
-5-
5. INSTALLATION5-1. Positioning The Chair
1. Remove the Chair Base Section from the pallet by holding the Armrest Bracket and Lifting Bar and place it at the planned location. (Fig. 5-1)
2. Remove the red tagged Shipping Bolt (M10x150mm) from the chair. (Fig. 5-2)
3. Plug chair into a 120V AC outlet.
4. Turn the Main Power Switch on and raise the chair up. (Fig. 5-3)
Note: Refer to the Operation Manual for chair to operate.
5. Remove the pump cover by removing two slotted screws (M5x10mm) from each side of the pump cover. (Fig.5-3)
6.Remove the red tagged Oil Plug from the Oil Reservoir. (Fig.5-4)
7. Remove the Lifting Bar from the chair by removing two M10x30mm bolts . (Fig.5-4)
CAUTION!
Do not lift the chair by the upper structure after removal of the red tagged Shipping Bolt.
CAUTION!
Do not connect in the power supply line before removing the red tagged Shipping Bolt.
Fig. 5-5 Fig. 5-6
Fig. 5-7 Fig. 5-8
Anchor Bolt(9x65mm)
Pan HeadPhillips Wood Screw(4x10mm)
Pump CoverCap
Pump Cover
anchoring holes
Pump Cover
Main Link Cover
Plastic Cap
Slotted Screw(M5x10mm)
-6-
5-2. Attaching The Chair Base To The Floor
Attach the chair base to the floor using the two anchor bolts (9x65mm). (Fig.5-5, 5-6)
If you don’t use a Junction box, plug the hole by a pump cover cap.Fix this cover by 4 x 10mm screw. (Fig.5-7)Attach the Pump Cover to the chair using the two slotted screws (M5x10mm). (Fig.5-8)
Note: Please tighten these screws firmly by a Flat screw driver so that no other personnel than qualified technicians can open the cover.
Insert the plastic cap into the hole on the Main Link Cover. (Fig.5-8)
CAUTION!
Attach the chair base to the floor prior to installation of the Quolis dental unit. (if it is to be installed on chair)
IMPORTANT: If you are going to the install Quolis dental unit onto the chair, please refer to the installation manual for the dental unit before proceeding further with chair installation. Resume assembly of the chair after installation of the dental unit onto the chair has been completed.
Fig. 5-6 Fig. 5-7
Socket HeadScrews
BackrestAssembly
BackrestSupport
Hooks
BackrestCushion
-7-
5-3. Attaching The Backrest
1. Attach the Backrest Assembly to the Backrest Support using the four socket head screws (M8x20mm) shipped in the Installation Hardware Box. (Fig.5-6)
2. Attach the backrest cushion to the backrest assembly as follows (Fig.5-7):
-Align key holes on the backside of the backrest cushion with the 4 hooks on the backrest assembly
-Press Backrest Cushion against Backrest Assembly, then slide cushion downward to lock in place
Note: Make sure that the cushions are hooked at four places and as illustrated below.
Fig. 5-8Fig. 5-9
Fig. 5-11Fig. 5-10
Flat HeadPhillips Screws
Round headPhillips Screws
HeadrestMechanism
BackrestAssembly
HeadrestCushion
Seat Cushion
Seat Cushion
HeadrestAssembly
HeadrestCover
Chair Frame
Chair Frame
-8-
5-4. Attaching The Headrest
1. Attach the Headrest Cushion to the Headrest Mechanism using thee flat head phillips screws(M5x10mm) shipped in the Installation Hardware Box. (Fig.5-8)
2. Insert Headrest Mechanism bar through cut-out in Headrest Cover, as shown (Fig.5-8).Slide Headrest Cover over Headrest Mechanism and press firmly together with the Headrest Cushion.
3. Insert the Headrest Assembly into the slot on top of the Backrest Assembly. (Fig.5-9)
5-4. Attaching the Seat
1. Slide the Seat Cushion onto the chair as shown,to hook onto to chair frame. (Fig.5-10)
2. Secure the front end of the Seat Cushion to thechair frame using the two round head phillipsscrews (M5x10mm) shipped in the InstallationHardware Box. (Fig.5-11)
Fig. 5-12
ArmrestBracket
Armrest
Pan HeadPhillips Screws
Fig. 5-15
Fig. 5-14
Armrest
ArmrestCushion
Sling
Round HeadPhillips Screws
Fig. 5-13
Armrest
ArmrestCushion
Round HeadPhillips Screws
-9-
5-6. Attaching The Armrests
1. Insert the Armrest to the Armrest Bracket andattach it with a pan head screw (M6x25mm).After attaching, verify both of the armrestsswing outward 130 degrees only. (Fig.5-12)
2. Assemble the Armrest Cushions to the Armrestusing two round head screws (M5x10mm) perArmrest Assembly. (Fig.5-13)
If your Quolis chair has a narrow type backrestwith slings, slide a sling onto an armrestcushion, then fix an armrest cushion to anarmrest by using two screws. (Fig.5-14)
The left and right Armrests and cushions areidentical and may be installed on either side ofthe chair.
3. Remove a protective plastic film on a touchpadcontrol panel. (Fig.5-15)
Fig. 6-1
Fig. 6-2 Front View (Faces Pump) Fig. 6-3 Rear View (Faces Away From Pump)
Solenoid ValveBlock
Backrest ReclineSpeed Adjustment Screw
Seat LoweringSpeed Adjustment Screw
SV1
SV2
SV3
SV8 SV7
SV4 SV6
-10-
6. SPEED ADJUSTMENT
Seat lowering speed and backrest recline speed can be adjusted with screws on the Solenoid Valve Block.
The Solenoid Valve Block is located inside the pump cover, as shown. (Fig.6-1)
Each solenoid valve corresponds to a specific chair function. (Fig.6-2)
SV1 : Backrest RaisingSV2 : Backrest RecliningSV3 : Seat LiftingSV4 : Seat LoweringSV6 : Swivel Brake ReleaseSV7 : Seat ShocklessSV8 : Backrest Shockless
By turning the each speed adjustment screw clockwise, the speed is reduced for the corresponding chair function. By turning adjustment screws counterclockwise, the corresponding chair function speed is increased. (Fig.6-3)
CAUTION!
The chair movement will be locked if the speed is reduced excessively.Oil may leak from the speed control knob if the speed is increased excessively.
Fig. 7-1 Hydraulic Diagram
Solenoid Valve Block
SV1 SV3
SV8 SV7
SV2 SV4 SV6
ReliefValve
SolenoidValve
Motor Pump
Filter
Oil Reservoir BackrestCylinder
Seat ElevationCylinder
Swivel LockCylinder
Air-bleeder
Restrictor
ShocklessSolenoid
Valve
M
-11-
7. HYDRAULIC DIAGRAM
-12-
8. ELECTRICAL DIAGRAM
12
34
56
78
9
8 4 7 3 6 2 5 1
2 1
21
SV1
SV2
SV4
SV3123456
12
SV6
98
76
54
32
1
12W
hiteYellow
XA9P
AN
FU07A
0
11
Trunk Line B for Solenoid Valve
VL2P
LockRedBrow
n
10 5 16273849
CN9
5566-10A(M
OLEX)
43
12
VL2P
FuseF 10A Black
Green/Yellow
Black
White
White
Black
LN
CN18
IL-5P-S3EN2
(JAE)
54
32
1
FLASH
CN17
IL-7P-S3EN2
(JAE)
76
54
32
1
RY-2005
(1.2)
(3.4)
(2.5)
(3.4)
3
11V
9V
Trunk Line for Capacitor
AN
FU12A
0
Brown
Yellow
Orange
Red
Gray
Purple
Blue
Green
CN1-2(1-1)
IL-10P-S3EN2
(JAE)
109
87
65
344
221
CN13
IL-3P-S3EN2
(JAE)
CN14
IL-3P-S3EN2
(JAE)
CN7
IL-3P-S3EN2
(JAE)
CN6
IL-3P-S3EN2
(JAE)
CN5
IL-3P-S3EN2
(JAE)
CN12
IL-3P-S3EN2
(JAE)
3 2 1
CN15
IL-2P-S3EN2
(JAE)
2 11
CN2-2(2-1)
IL-6P-S3EN2
(JAE)
CN1-1(1-2)
IL-10P-S3EN2
(JAE)
CN16
B03B-XASK-1
CN9
B09B-XASK-1
CN10
IL-10P-S3EN2
(JAE)
123456
2 1
123 123
VL8P
5 6
109
87
65
344
221
123
Potentiometer for Backrest
Brown
RedO
range
109
87
65
43
21
Control P.C.B.(AGFS13*0)
XX-STD2007/00TI
Relay P.C.B.
120V
Yellow
Black dot indicates male pin side
[Remarks]
Connector Symbol
Cap
Plug2
1
Motor
1 2 3
Up
Dow
n
Raise
Reclining
Potentiometer for Seat
Brown
RedO
range
TSM-CBC-5LP-M
1-E
Transformer
TK-120V-2H
Red
White/Red
Brown
SW2
SW3
LIMN
OL
Limit
STORE
EWS VD
A S20 E53
M
3 2 1
123 3 2 1 123
Capacitor45uF
15263748
4
2 3 1645
2312
32
1
54
32
1
CN6
5566-08A(M
OLEX)
CN4
B02P-NV
CN3
B3P-VH
CN1
B2P-VH
CN2
B10B-XASK-1N
-ACN
8B03B-XA
SK-1N-A
CN7
B04B-XASK-1N
-A
CN10
5566-06A(M
OLEX)
CN5
B04P-NV
109
87
65
344
221Brown
544
221
Yellow
YellowA
NFT58A
0
Trunk LIne for Motor / Capacitor
VL6P
AN
FT57A0
Transformer Section(120V
)
AN
ET56A0
Motor Section (115V
)
AN
FT56A0
AN
DR50A
0
AN
DR36A
0
Trunk Line for Relay
Solenoid Valve Section(120V
)
1234
Chair Dow
n Prohibition
Chair Operation
Prohibition
CN4-1(4-2)
IL-4P-S3EN2
(JAE)
CN8
B04B-XASK-1
12
34
CN3
B05B-XASK-1
SW4
MO
DE
SW1
31
(Proportional Solenoid Valve)
67
89
122
12
34
5
1
White
Red
10
NM
F2P
N.O
.CO
M
132
CN11
5556-04A
Main Sw
itch
L2
N4
24
Up
Dow
n
Raise
Reclining
CN2-1(2-2)
IL-6P-S3EN2
(JAE)
123456
CN19
B05B-XASK-1
3
1234
DN
CS42A0
CN4-1(4-2)
IL-4P-S3EN2
(JAE)
N.O
.CO
M
Unused
12
CN9
IL-2P-S3EN2
(JAE)
109
87
65
344
221
1112
13
Arm
rest Mem
brane SW- L
(AGFS14A
0)
109
87
65
344
221
1112
13
109
87
65
344
221
1112
13
109
87
65
344
221
1112
1310
98
76
53
4422
111
1213
Distribution P.C.B.
(AGFS12A
0)
(Distribution P.C.B. in the right side arm
rest)
XA9P
XA2P
Touchpad Switch
(AGFS16A
0)
To Serial Comm
unication Line forD
octor Table
D Light PCB.
4
Rotation Lock
EWS VD
A S20 E53
DN
CS42A0
AN
FT71A0
Main Pow
er Switch Section
AN
FT64A0
Trunk Line for Dental Light Pow
er Source
AN
FT65A0
Trunk Line ffor Chair Power Source
AN
FT63A0
Earth
AN
FT55B0
XA13P
XA13P
XA13P
XA13P
XA13P
AN
FT60A0
AN
FT61A0
Trunk Line B for Mem
brane SWA
NFT62A
0
Trunk Line C for Mem
brane SW
AN
FT67A0
Serial Comm
unication Line
AN
FT68A0
D Light Com
munication Line
AN
FT69A0
Touchpad SWTrunk Line A
for
Safety Switch for U
nder Pump Cover
(AGFS15A
0)
3
122
344
56
78
910
XA10P
AN
FT76A0
Assistant Side
Green
22
44
AN
FT70A0
Power Cable Section Safety Sw
itch for Under Pum
p Cover
Brown
Red
Brown
Red
Chair Dow
n Prohibition
Chair Operation
Prohibition
Motor
Up
Down
Reclining
Raise
Up/Down Slow Slide
Backrest Slow Slide
Lock Cancel
RedOrangeYellowGreenBluePurpleGray
Black
RedOrangeYellowGreenBluePurpleGray
Pink
WhiteBlack
White/Red
Light Blue
AR
Up
Down
Reclining
Raise
P1
P2
LP
COM
5V
Lock Cancel
Safety
Safety LED.
COM
BrownRed
Serial Transmission
Serial Reception
Serial Transmission
Serial Reception
RedBrown
RedBrown
OrangeYellowGreenBluePurpleGray
Black
Touchpad SWTrunk Line B for
AR
Up
Down
Reclining
Raise
P1
P2
LP
COM
RedBrown
OrangeYellowGreenBluePurpleGrayBlack
RedBrown
OrangeYellowGreenBluePurpleGray
Black
AR
Up
Down
Reclining
Raise
P1
P2
LP
COM
Touchpad SWTrunk Line C for
BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red
BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red
BrownRedOrangeYellowGreenBluePurpleGrayWhiteBlackPinkLight BlueWhite/Red
AR
Up
Down
Reclining
Raise
P1
P2
LP
5V
Lock Cancel
Safety
Safety LED.
COM
AR
Up
Down
Reclining
Raise
P1
P2
LP
5V
Lock Cancel
Safety
Safety LED.
COM
Arm
rest Mem
brane SW- R
YellowYellowYellow
YellowW
hite
Red
YellowYellow
Gray
Gray
Trunk Line A for M
embrane SW
BlueBlue
Light Blue
Blue
White
White
Black
Black
White
BlackBlackW
hite
White
Yellow
White
Yellow
White
Yellow
Trunk Line A for Solenoid Valve
Motor
Up
Down
Reclining
Raise
COMCom
Up/Down Slow Slide
Backrest Slow Slide
COM
COM
Lock Cancel
SV8
SV7
32
VL4P
41
YellowW
hiteYellowW
hite
GreenBlue
Yellow
Orange
Up/D
own Slow
Slide
Backrest Slow Slide
Backrest Slow
Up/D
own Slow
12
XA2P
Thermistor
NTC Therm
istor
RedBrow
nBlackBlack
Thermistor for Solenoid Valves
Chair upper frame
Earth LineBase
White
R
BELMONT EQUIPMENT, Division of Takara Belmont USA, Inc.101 Belmont Drive Somerset, New Jersey 08873 U.S.A. TEL.:(732) 469-5000 / (800) 223-1192 Fax.:(732)526-6322 / (800) 280-7504
TAKARA CO, CANADA LTD.2076 S. Sheridan Way, Mississauga, Ont., L5J2M4, Can. TEL.:(905) 822-2755 Fax.:(905)822-6203
NOTE