quick wins that work: it's more than just lightbulbs - abb
TRANSCRIPT
© ABB| Slide 2April 15, 2023
GPL Motion Control - BristolSite Housekeeping
Fire proceedure Facilities Breaks Mobile devices
© ABB| Slide 3April 15, 2023
Power and productivity for a better worldABB’s vision
As one of the world’s leading engineering
companies, we help our customers to use
electrical power efficiently, to increase industrial
productivity and to lower environmental impact in a
sustainable way.
© ABB| Slide 4April 15, 2023
A global leader in power and automation technologiesLeading market positions in main businesses
150,000employees
Presentin
countries+100
Formedin
1988merger of Swiss (BBC, 1891)and Swedish (ASEA, 1883)engineering companies
In revenue(2013)
billion42$
© ABB| Slide 5
How ABB is organizedFive global divisions
Process Automation
Power Systems
Discrete Automation and Motion
Power Products
Low Voltage Products
Drives, motors, power electronics, machines, robots, peripheral devices
and modular manufacturing solutions for
industry
Control systems and application-
specific automation solutions for
process industries,
Instrumentation
Substations, FACTS,
HVDC, HVDC Light, HV
Cables, power plant & network
automation
Transformers, high- and
medium-voltage switchgear, breakers,
automation relays
Low-voltage products,
Low-voltage systems
© ABB| Slide 6
ABB reductions
By 2020:
ABB is an industry leader in energy efficiency, use of low-carbon fuels and renewable energy. We cut greenhouse gas emissions. ABB to reduce its energy use by 20% by 2020
Focus 2015:
All ABB manufacturing, workshop and office facilities to
continue energy efficiency efforts according to energy savings plan in local management system
assess main sources of greenhouse gas emissions and develop action plan to cut emissions
Energy efficiency and climate change
© ABB| Slide 7
ABB reductions
Industrialization in China – Product and process quality, energy and resource efficiency, wage inflation, changing attitudes to quality.
‘Reindustrialization’ in US, UK and other traditional economies – Upgrades and greenfield industry automation for global competitiveness.
Speed and Flexibility – Fast moving customers, mass customization, short lead times and life cycles, low inventories
Safety – Elevating the nature of work – replacing hazardous and unhealthy jobs.
Energy efficiency: Cutting industrial electricity consumption
Keeping me awake at night
© ABB| Slide 8
Today’s energy challenge Growing electricity consumption
World electricity consumption by sectorSource: International Energy Agency, Key World Energy Statistics 2011 Source: IEA, World Energy Outlook 2011
12,
500
Terawatt-hour (TWh)
10,000
20,000
30,000
17,
200
2009 2035
34,
350
+99.7 %
Rise in electricity demand by 2035 (under current policies)
Electricity demand is calculated as the total gross electricity generated less own use in the production of electricity and transmission, and distribution losses.
Residential, commercial, public services, and agriculture 58.2%
Industry 40.2%
Transport 1.6%
© ABB| Slide 9
Today’s energy challengeCut link between growth, energy use and emissions
Reduce the correlation between economic growth
and energy use
Reduce the correlation between energy use and
emissions
Energyefficiency
Meeting these challenges requires the world to:
Renewable sourcesof energy
© ABB| Slide 10
Energy saved with ABB drives
November 1, 2012
ABB drives saved 445 TWh in 2014. That’s the equivalent to:
110m households in the EU-27.
If the 445 TWh was generated by fossil fuel powered electricity plants
That would be the equivalent to:
370m Tonne
90m Cars
= TWh saved each year by using ABB Drives 1992 - 2014
© ABB| Slide 12April 15, 2023
GPL Motion ControlBristol UK
Approx 70 Staff R&D and Manufacturing for ABB Servo & Motion
UK – Bristol Office Research and Development
Electronics design, PCB, FPGA, firmware, software, EMC/CE/UL,
power electronics mechanical design
Production for all motion and servo products
Materials sourcingWarehouse
Quality - Repairs
Manufacturing & Logistics
Internal sales support teamExperienced applications
and technical supportExport sales team
Marketing
Sales and Marketing
© ABB| Slide 13April 15, 2023
ABB GPL MotionDiscrete automation offering
Robotics
HMI Safety Motors LV products
Motion Control Drives PLC systems
© ABB| Slide 15April 15, 2023
ABB MotionLowering environmental impact and costs over the last 4 years
18% reduction in 100% Green Electricity
64% reduction in water usage
22% reduction in Gas
© ABB| Slide 16April 15, 2023
ABB MotionElectricity Reduction - Base 2011
Actual Electricity reduction
Electricity reduction Adjusted
0%
5%
10%
15%
20%
25%
30%
35%
40%
2012 2013 2014
© ABB| Slide 17April 15, 2023
Smart Metering
Lighting survey - Motion detectors, LEDs, Low power lights, Switching changes.
Switching off un needed equipment
Regular Switch-It-Off weeks - 20% saving
Production Test - Optimization of product testing
Engineering Test – Power regeneration for dynamic braking
ABB Developing sustainability of operationsLowering environmental impact and costs
£50,000 PA18% reduction in electricity
MOTION
© ABB| Slide 18April 15, 2023
2012
ABB MotionGas Reduction - Base 2012
-30%
-20%
-10%
0%
10%
20%
30%
40%
50%
60%
2013 2014
Actual Gas Usage Baseline 2012
Adjusted for Heating Degree days
© ABB| Slide 19April 15, 2023
Site temperature walk about
De-stratification fans – Production area
Optimized settings Winter/Summer
ABB Developing sustainability of operationsLowering environmental impact and costs
£20,000 PA22% reduction gas
MOTION
© ABB| Slide 21April 15, 2023
2008
DST OutputElectricity Reduction - Base 2006
2010 20142012
0%
5%
10%
15%
20%
25%
30%
35%
40%
45%
Adjusted Per 1000 Sheets Printed
© ABB| Slide 22April 15, 2023
Sustainability in DST operations
Smart Metering
Lighting survey -, LED, Low power
70% of the site is fitted with lighting occupancy detectors
Power Audit weeks - Up to 20% saving
Motor Soft Start controllers
DST Developing sustainability of operationsLowering environmental impact and costs
£380,000 PA 34% reduction in electricity
usage per sellable unit since 2006
© ABB| Slide 23April 15, 2023
ABB Motion / DST – Savings though Cooperation and Communication
ABB Motion - Combine Waste Streams Plastic Paper Cardboard with DST
Reduction of Cost, Transportation, Storage
ABB Motion Elimination of drinking water bottles replace by using PHS hot / cold water Urns
Reduced Storage, Manual handling, Transport
• DST Reuse of ABB Motion racking and desks
DST Trials of LED lighting identifying good quality lower cost solutions and Sharing Findings
Corridor area 30 Month payback on £900; Office 9 Month on £200
Sharing of Resources
DST Cherry picker used to access ABB high lighting for bulb changes
DST Night Security monitors the ABB Motion
DST Repair of ABB Motion Car Park barrier
DST Use ABB motion catering company
© ABB| Slide 24April 15, 2023
ABB & DSTCombined Waste map 0 % to Landfill
Compactor
MOTION5.5 Tonne
100% Cardboard, Paper & Plastic
700 TonneCardboard,
Paper & Plastic
Recycle Mill
WASTERecycled or used to generate power
Metal & WEEE 5 Tonne Recycled
General 2 Tonne
General30 Tonne
Combined Waste Process
© ABB| Slide 26April 15, 2023
Travel to workABB Travel to Work Survey
How do you travel to work? Do you lift share?
© ABB| Slide 27April 15, 2023
Travel to workABB Travel to Work Survey
What fuel does your vehicle use? How much do you spend on fuel?
© ABB| Slide 28April 15, 2023
Do you work from home?How far do you travel?
Travel to workABB Travel to Work Survey
© ABB| Slide 29April 15, 2023
How green is your car (Tax band)? Would you be willing to make a transport lifestyle change ?
Travel to workABB Travel to Work Survey
© ABB| Slide 31April 15, 2023
ABB Solar Impulse – First around the world solar flight
Joint capital venture for sustainable power generation
ABB Solar training Centre
Reduced payback through better return on capital invested
How Far Can You Go