200V Class 1/3 ~ 0.75 - 202kW1 - 3 HP

400V Class 1/3 ~ 0.75 - 315kW1 - 425 HP

TIC Controller

A510QUICK START GUIDE

Do NOT Reset drive to factory default

Read all operating instructions before installing, connecting (wiring), operating, servicing, or inspecting the inverter

Ensure that this Quick Start Guide and Controller Manual are made available to the end user of the inverter

1 / 8

E DO2 24VG S2 S4 S6 S8 24V +24V GND AI1 AI2

DO1 DOG S1 S3 S5 S7 F1 F2 PI AO1 AO2 E

R1A R1B R1C

E 24VG S3 S5 S7 24V +24VGND AI1 AI2S1 GNDGND

DO1 DOG S2 S4 S6 S8 F1 F2 PI AO1 AO2 EPO

R1A R1B R1C

R2A R2C

230V: 1 ~ 2 HP, 460V: 1 ~ 3HP

230V: 3 ~ 40 HP, 460V: 5 ~ 60HP

Terminal Designation Signal Source FunctionS1

S2

S3

S4

S5

S6

S7

RUN CMD

DIR CCW CMD

JOG CMD

CAM SWITCH

ENABLE / NOT STOP

FAULT RESET

FAULT RESET

FROM PLC OR PB, MOMENTARILY

FROM PLC OR SWITCH

FROM PLC OR PB (JOG AT 10% OF MAX)

FROM PLC OR PB

FROM PLC OR PB

PROXIMITY SWITCH SENSING TURN TABLE CAM (WIRE DIRECTLY)

SAME LIKE INPUT S6 (RESET FAULT)

0 1 starts Run

0=Drive disabled1=Enable drive to run

0=CW1=CCW0=nothing1=JOG (only when Run not active)0=Turn table not in position1=Turn table in position

0=nothing1=Reset Fault on VFD0=nothing1=Reset Fault on VFD

Control I/O Terminal

2 / 8

3 / 8

Terminal Designation Signal Source FunctionS8

F1/F2

R1A/R1C

DO1/DOG

DO2/DOG

NOT E-STOP

REFERENCE GND

IN MECH. DWELL

INVERTER READY

APPLICATIONSPECIFIC FAULT

FROM SAFETY DEVICE

FROM SAFETY DEVICE

FROM DRIVE TO PLC

FROM DRIVE TO PLC

FROM DRIVE TO PLC

0 = E-Stop Active1= E-Stop Not Active (OK)

0=DO1 is potential free1=DO1 has DOG potential (Open Collector max.48V/50mA)

200ms On/Off TimeOut (CamSwitch)didn’t trigger in time despite motor being turned on)

500ms On/Off Tappet Lost or Overrun Fault (cam switch change while motor off or cam didn’t stop in time)

Reference Ground for PLC Outputs or PB Signals

Opened=NOT in DwellClosed=Turntable is in Dwell (even if the motor is still turning, there’s no rotational movement of the table anymore)

0=Inverter not ready (DO1 is potential free) 1=Inverter powered up and not in E-Stop (DO1 has DOG potential)

24VG

ENABLE CONTACT

FROM PLC OR PB

Closed=light screen okOpen=light screen violation

4 / 8

3-21

3.10 Power Terminals

Terminal 230V: 1 ~ 25HP460V: 1 ~ 30HP

230V: 30 ~ 150HP460V: 40 ~ 425HP

R/L1Input Power Supply (For single phase use terminals R/L1 and S/L2)S/L2

T/L3B1／P

B1／P－: DC power supply B1／P－B2: external braking resistor

-B2 -: DC power supply or

connect braking module -U/T1

Inverter outputV/T2W/T3

E Ground terminal

230V: 1 ~ 2HP, 460V: 1 ~ 3HP

R/L1 S/L2 T/L3 B1/P U/T1 V/T2 W/T3B2

T

230V: 3 ~ 5HP, 460V: 5 ~ 7.5HP

R/L1 S/L2 T/L3 B1/P B2 U / T1 V / T2

Power In Dynamic BrakeTo Motor

W / T3CHARGE

T

230V: 7.5~10HP, 460V: 10 ~ 15HP

R/L1 S/L2 T/L3E B1/P B1/R B2Power In Dynamic Brake

CHARGE

U /T1 V/T2 W /T3 ETo Motor

T

Terminal screw size T

M4 M4

Terminal screw size T

M4 M4

Terminal screw sizeT

M6 M6

Terminal230V :1 ~ 25HP 460V: 1~ 30HP

230V :30 ~ 150HP 460V: 40~ 425HP

Input Power Supply For single phase use terminals R/L1 and S/L2R/L1

S/L2

T/L3

B1 / PB2

U/T1V/T2W/T3

E

• B1 / P – : DC power supply• B1 / P – B2: external braking resistor

Ground terminal

Inverter Output

-

• - : DC power supplyor connect braking module

Power Terminals

-

Inverter ModelDimensions in mm (inch)

Net Weight in kg (lbs)dtH2H1DHW W1

A510-2001-C3

A510-2002-C3

A510-2003-C3

A510-2005-C3

A510-4001-C3

A510-4002-C3

A510-4003-C3

A510-4005-C3

A510-4008-C3

130(5.12)130

(5.12)

140(5.51)

130(5.12)

140(5.51)

130(5.12)

130(5.12)

140(5.51)140

(5.51)

244(9.61)

244(9.61)

315(12.40)

315(12.40)244

(9.61)

244(9.61)

244(9.61)

315(12.40)

315(12.40)

150(5.91)

150(5.91)

177(6.97)

177(6.97)150

(5.91)

150(5.91)

150(5.91)

177(6.97)177

(6.97)

118(4.56)

118(4.56)

122(4.80)

122(4.80)

118(4.56)

118(4.56)

118(4.56)

122(4.80)122

(4.80)

203(7.99)

215(8.46)

5(0.20) M5

2.5(5.5)

M5

M5

M5

M5

M6

M6

M6

M6

2.5(5.5)

2.5(5.5)

2.5(5.5)

2.5(5.5)

4.0(8.8)

4.0(8.8)

4.0(8.8)4.0

(8.8)

5(0.20)

7(0.28)

7(0.28)

7(0.28)

7(0.28)

5(0.20)

5(0.20)

5(0.20)

215(8.46)

215(8.46)

215(8.46)

215(8.46)

279(10.89)

279(10.89)

279(10.89)

279(10.89)

203(7.99)

203(7.99)

203(7.99)

203(7.99)

267(10.51)

267(10.51)

267(10.51)

267(10.51)

Inverter Dimensions(a) 230V: 1 - 5HP / 460V: 1 - 7.5 HP (IP20/NEMA1)

5/ 8

Start from the intermediate position

S1 Run

R1A / R1C“In Position”

S5 Enabled

Drive Flange Stationary

Stationary Rotating

ACC Slow

Motor Frequency

Loss of enable during rotation

S1 Run

R1A / R1C“In Position”

S5 Enabled

Drive Flange Stationary

Stationary Rotating Stationary

ACC DEC

Motor Frequency

6 / 8

7 / 8

Complete cycle, with delay for stopping the drive,, Start’’

Input S1 Run

R1A / R1C“In Direct Position”

Motor Frequency

Drive Flange Stationary

Stationary Rotating Stationary

ACC

t 1

t 2 = time detecting the position cam and stopping

t 1 = time for leaving the position cam

t 2

DEC

A

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anu

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hapte

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or

additio

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info

rmation

reg

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Fuse

s, W

ire

Siz

ing if ne

eded

PE

Ea

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Lig

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Note

: fo

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r sim

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RO

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L2 (

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S2

S3

S4

S5

S6

S7

S8

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B2 (

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ax

20

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AI2

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F2

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T2 (

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p

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SE

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M P

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L G

ND

(F

RO

M P

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24 V

DC

(F

RO

M P

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)

Lig

hts

cre

en

1

Note

: D

O1 &

DO

2 a

re O

pen C

olle

cto

r T

ransis

tor

Outp

uts

with m

ax. 48V

@ 5

0m

A.

Ad

ditio

nal S

ign

al conditio

nin

g m

ight be

needed f

or

cert

ain

PLC

DIP

Sw

itch S

ett

ings:

SW

1: V

SW

2: I

SW

3: P

NP

(S

ourc

e)

Note

:

* 1 -

o

nly

in m

ode

ls >

= 3

HP

@230V

and >

= 5

HP

@460

V

* 2 -

D

O2 o

nly

in m

ode

ls <

3H

P@

230

V a

nd <

5H

P@

460

V

* 3 -

2

00

ms o

n/o

ff �

Tim

eO

ut F

ault; 500

ms o

n/o

f �

Tappet o

verr

un/T

appet lo

st

* 1

* 2

Note

: M

ost m

oto

r pro

vid

ed b

y M

otion In

dex D

rives, In

c. have a

n e

lectr

om

agnetic

bra

ke

reg

ard

less if it is n

eeded o

r not.

Be

fore

usin

g the m

oto

r m

ake

sure

to e

ither

rele

ase the

bra

ke m

echan

ically

(ty

pic

ally

an

M8x20m

m H

exbolt)

or

ele

ctr

ically

hook

up th

e b

rake a

ccord

ing to

the b

rake

docu

menta

tion.

8 / 8

www.motionindexdrives.com248-743-9999 • 248-743-07491204 East Maple, Troy MI. 48083

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