quality manufacturing solutions
TRANSCRIPT
![Page 1: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/1.jpg)
![Page 2: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/2.jpg)
WHAT MAKES US BETTER?
9/29/2015
Tutamen is built around the simple ideal that it is not necessary to sacrifice high quality parts, world class customer service, and innovative design for competitive pricing. We have a reputation for integrity, quality craftsmanship, on time delivery and excellence in management.
![Page 3: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/3.jpg)
• Industry leader in engineering, manufacturing and product development
• Manufacturing facilities in China, additional support in the US • 60 000sqft facility • Established in 2005 • 300+ employees - Engineering - Production - Quality Control - Research and Design - Project Management - Customer Service • Certification - ISO 9001 - AS 9100 (in process)
COMPANY OVERVIEW
9/29/2015
![Page 4: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/4.jpg)
COLLABORATORS
9/29/2015
![Page 5: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/5.jpg)
SERVICES OFFERED
PRODUCT DEVELOPMENT
MANUFACTURING AND OEM
DESIGN AND ENGINEERING
MASS PRODUCTION
SUPPORT OPERATIONS
9/29/2015
![Page 6: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/6.jpg)
PRODUCT DEVELOPMENT
• Product Design • Research & Development • Reverse Engineering • Concept 3D Design • Cost Reduction/Material Selection • Tool Design • Packaging Design • Production & Assembly • Prototyping • Testing
9/29/2015
![Page 7: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/7.jpg)
OEM Original Equipment Manufacturing
DFM (design for manufacture) helps to identify potential problems and customer concerns before moving into production by proactively designing products to: 1. Optimize all manufacturing functions: fabrication, assembly, testing, procurement, shipping and delivery. 2. Assure the best cost, quality, reliability, regulatory compliance, safety, time-to-market, and customer satisfaction. Our mass production team is constantly working to improve yields, minimize waste, and cut out unnecessary cost. We thrive for optimization through innovative production set up of mass manufacturing.
9/29/2015
![Page 8: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/8.jpg)
QC – QUALITY MONITORING
Every step for all products and processes are closely monitored by our QC team. Machine operators are trained to look for any abnormalities in units during the production process. The quality team does a daily check on all parts allowing production engineers to cut down on failures.
9/29/2015
![Page 9: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/9.jpg)
CNC CAPABILITIES
• Complex multifaceted, high-precision parts are our specialty.
• Capability to run 24 hours a day with three shifts in order to keep up with large volume orders we can quickly and efficiently respond to our customers demands, requirements and future needs.
• Our CNC machining facility has the capabilities to provide personalized solutions by offering a variety of methods for precision produced parts.
• Milling, Lathe Turning, 5-axis, CNC Swiss Machining, KNC. • Riveting, Welding, Marking.
• Inspection, Fixturing, Deburring.
9/29/2015
![Page 10: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/10.jpg)
• 3 X Swiss Turn Auto Feed Lathe/Mill
• 22 x 4 Axis KNC Machines
• 30 x Lathes (4 auto feed)
• 4 x Custom Tube Cutters
CNC EQUIPMENT
9/29/2015
![Page 11: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/11.jpg)
METAL STAMPING
• ISO quality approval and commitment to skilled engineering, conformity, design and tooling fabrication.
• We have the capacity and the capability to mass–produce parts with excellent quality and short term turn around.
9/29/2015
![Page 12: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/12.jpg)
METAL STAMPING EQUIPMENT
• 4 x 25 ton press
• 4 x 45 ton presses
• 1 x 60 ton press
• 2 x 160 ton presses
• 1 x 200 ton press
9/29/2015
![Page 13: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/13.jpg)
PLASTIC INJECTION
• With in–house resources to design and manufacture plastic injection tools, we have a competitive edge in product understanding and adopting to new situations.
• Proficient operation standards have enabled us to run on high yield rates reducing waste and insuring reliable quality and quantity deliveries.
9/29/2015
![Page 14: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/14.jpg)
PLASTIC EQUIPMENT
Our facility houses 19 plastic presses all equipped with robotic arms for automation insuring optimal cycle time is reached and maintained. • 2 x 80 ton presses • 1 x 140 ton press • 1 x 150 ton press • 2 x 200 ton presses • 1 x 250 ton press • 2 x 280 ton presses • 2 x Material Grinders • 2 x Color Mixers • 9 x Raw Material Bakers
9/29/2015
![Page 15: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/15.jpg)
DIE CASTING
• Tutamen is partnered with a local Die Casting facility, capable of making tooling and production.
• Materials we work with include magnesium, aluminum and zinc.
• Tutamen engineers and QC team have implemented our high standards of production and worker safety procedures at this facility, as well as all necessary quality reports and processes.
9/29/2015
![Page 16: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/16.jpg)
DESIGN ENGINEERING
Industrial design and product engineering services are viewed at Tutamen as a visibly co–dependent and highly integrated phase of the product development process. Design engineering encompasses overall concept development, creative design and product engineering relative to ergonomics, product architecture, design for manufacturing and product cost. The goal is to develop innovative solutions based on the development of sound design criteria.
9/29/2015
![Page 17: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/17.jpg)
Our team excels at designing from the “ ground up” and having experience of developing and optimizing clients products that have secured world wide patents. The concept design stage of any project is most important; it sets the agenda and delivers “the vision”. We work closely with our customers to turn broad ideas into tangible, affordable production solutions. Our team has the experience and skills to help you at any stage from concept design, tooling design to production design.
DESIGN
9/29/2015
![Page 18: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/18.jpg)
ENGINEERING
Our scope of engineering includes part/assembly design, detailing, quoting, and analysis for manufacturability. Through collaboration with customers, Tutamen engineers determine the most efficient means of manufacture while maintaining required tolerance and constantly push toward optimization. Plastics: Plastic engineers will design and review tool drawings and flow diagrams before the are approved to be made. Once the tooling is complete an engineer will work with the production department to create standard operating procedures and optimization of the process.
9/29/2015
![Page 19: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/19.jpg)
Metal: Our metal engineers work to design and optimize tool paths and process for Tutamen CNC department. The will also review and approve metal stamping and Die Cast tooling. Automation and Finishing: Our automation and finishing engineers work to minimize, as much as possible, human contact with the products with the goal of maximizing yield. This includes creating fixtures for mass production, experimenting with different finishing techniques ( sandblast, laser etch, polishing, PVD, anodize, plating etc.).
ENGINEERING CONTINUED
9/29/2015
![Page 20: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/20.jpg)
ASSEMBLY & FINISHING
9/29/2015
Assembly • Ultrasonic Welding • Labeling & Packaging • Calibration
Finish Machining • Honing • Lapping • Polishing • Burnishing • Deburring • Laser Etching • Sand Blasting
![Page 21: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/21.jpg)
9/29/2015
ASSEMBLY & FINISHING
Plating • Electroplating • Electroforming • Selective/Brush Plating
Coating • Pad Printing • Silk Screening • Polishing
Surface Treatments • Anodizing • Hardening • Heat Treatment
Packaging • Customization • Design
![Page 22: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/22.jpg)
GUARANTEED SATISFACTION
Tutamen uses a horizontal management style where a complete and comprehensive review of all engineering, related specifications, materials and required processes as defined by the customer are fully understood and executed. To insure customer satisfaction all products we make have both Standard Operating Procedure (how we make the part), and Standard Inspection Procedure (how we inspect the part) developed with the customer.
9/29/2015
![Page 23: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/23.jpg)
• ISO 9001
• AS 9100 ( in process )
• Employee Code of Conduct adheres to EICC & FCPA standards. View Code of Conduct here: Tutamen Code of Conduct pdf
STANDARDS & REGULATIONS
9/29/2015
![Page 24: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/24.jpg)
MATERIALS
• Regular plastics: PET, HDPE, LDPE, PVC, PP, PS
• ABS, PBT, PC, PE, PEEK, PETG, PMMA, PPO, PPS, PU, TPE, Nylon 6-6, Acetal, Delrin, Ultem, Silicon Rubber, Flexible PVC
• Various Elastomers, such as Santoprene, Neoprene, Chimei synthetic rubber
• Fiber filled: Fiberglass filled, Carbon filled, Steel fiber filled
• Various metals and alloys, all grades of cast steels and irons, magnesium
9/29/2015
![Page 25: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/25.jpg)
• High Temperature
• Over Molding
• Fiber Filled
• Insert Molding
• Plastic Gears
• Multiple Direction Sliders
• Precision Molding
• Assembly & Secondary Operations
MOLDING
9/29/2015
![Page 26: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/26.jpg)
QUALITY CONTROL
Tutamen’s quality standards have allowed our assembly and finishing cells to work with high level clients that expect nothing but perfection. With strict process control measures we are able to fine-tune our component operation to ensure high yields and low cost. Our employees are trained to not only find flaws or defects on the QC line but to also work closely with engineers and operators to solve any issues at the source. Tutamen has high standard clean rooms, which allow us to export market ready product. By minimizing human contact and implementing rigorous cleaning standards shipped goods can exceed quality expectations.
9/29/2015
![Page 27: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/27.jpg)
9/29/2015
![Page 28: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/28.jpg)
QC PROCESS
Everything produced in Tutamen factories must pass strict Quality Control guidelines before it is released for shipping. There are four stages of our QC process which work in unison to detect any issues as soon as they might appear. In-House Quality Process: • In-line QC: Operators are trained to inspect ever piece as soon as it come off the machine. First they do a cosmetic check followed by a dimensional check for any critical dimensions, if necessary. • Cleaning / QC / Packaging: Once the part is finished production and any other finishing process it goes to final QC / packaging. Here it is cleaned and inspected, all critical dimensions and cosmetic standards are checked.
9/29/2015
![Page 29: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/29.jpg)
9/29/2015
• Outgoing QC: QC personnel pick a percent of random samples from the shipment (may change depending on quantity, yield, or during a ramp) to do a thorough cosmetic and dimensional inspection. • Data collection / CPK: During all ongoing production projects our QC office does daily CPK (process capability index) for all mass production parts. Tutamen has in-house capability to set or follow automatic CMM programs.
QC PROCESS CONTINUED
![Page 30: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/30.jpg)
QC EQUIPMENT
• 1 X CMM • 1 x Two Dimension Measuring Instrument • 1 x Tension Meter • 1 x Torsiometer • 1 x Pantone Color Atla • 1 x Electronic Scale • 1 x Durometer • 1 x Micrometer • 3 x Microscope • 1 x 3D Printer • 1 x Standard Light Box • 1 x Height Meter • 1 x High-temperature Box • 10 x Gono Go Gauge • 1 x Marble Table
9/29/2015
![Page 31: Quality Manufacturing Solutions](https://reader033.vdocuments.mx/reader033/viewer/2022051300/58ef15481a28ab881d8b4571/html5/thumbnails/31.jpg)