quality check machine for outer door mirror of cars

Download Quality check machine for outer door mirror of cars

Post on 26-Jun-2015

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DESIGN AND DEVELOPMENT DELIBERATIONS OF THE INTERNSHIP

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  • 1. QUALITY CHECK MACHINEFOROUTER DOORMIRRORAs per HSCI Division

2. CONTENTSSCOPESPECIFICATIONSSTRUCTURAL DESIGNBILL OF MATERIALOPERATING SEQUENCETECHNICAL DRAWINGSDIMENSIONAL VIEWISOMETRIC VIEW 3. SCOPEThis manual covers operating instruction for O.K. Marking Machineof outer Door Mirror As per HSCI Div.SPECIFICATIONSThis machine will check mirror motor wiring connection by makingthe followingSEQUENCE TEST: DOWNUPLEFTRIGHTThe machine will take a decision on OK/NG depending upon thesequence of mirror plate movement. The OK sequence is shownabove.After OK mirror testing, machine will put a punch mark on mirrorcoupler assy. 4. MODEL: UHOK MARKOK MARK 5. STRUCTURAL DESIGNALIGNINGUNITFIXTURESTARTSWITCHTABLECONTROLPANELPRESSUREREGULATORMAIN ONSWITCH 6. CONTROL PANELMAIN ONSWITCHDISPLAY UNITNG BUZZER READY SWITCH+ INDICATOR AUTO/MANUAL LEFT/RIGHT OK INDICATOR 7. ALIGNINGSENSORALIGNING PINSMOVEMENTCHECK SENSORSMOVEMENT PINSALIGNINGCYLENDRALIGNING UNIT 8. DISPLAY UNITFUNCTION KEYS NUMERIC KEYS 9. FIXTURESLEFT (MODEL-UH) RIGHT (MODEL-UH) 10. SR.NO. DESCRIPTIONFINISH SIZE (in mm)MATERIAL QTY.1 DMQC_BASE PLATE 2CV 400X400X15 M.S 12 DMQC_2_BASE PLATE 2CV 160X100X10 MS 13 DMQC_PILLOR_HOLDER_2CV 160X50X55 EN-31/ MS 14 DMQC_HOLDER_SUPPORT_2CV 160X35X24 EN31/MS 15 DMQC_PILLOR_2CV 30X560 EN31 26 DMQC_MOUNTING_BLOCK_2CV 50X50X65 EN31 67 DMQC_BASE_SLIDE_UNIT_2CV 350X150X10 MS 18 DMQC_ANGLE_BRACKET_2CV 65X70X50 EN31 19 DMQC_GUIDE_BLOCK_STOPPER_2CV 45X50X50 EN31 110 DMQC_PANNEL_MOUNT_BLOCK_2CV 110X35X50 EN31 111 DMQC_PANEL_PILLOR_2CV 30X340 SS 112 DMQC_PANNEL_BLOCK2_2CV 120X50X50 MS/EN31 1 11. 14 DMQC_MAIN_CYL_MOUNT_PLATE_2CV 100X45X25 MS/EN31 215 DMQC_PANNEL_MOUNT_PLATE_2CV 150X150X8 MS 116 DMQC_CARRIER_VERTICAL_PLATE_2CV 150X165X10 EN-31 117 DMQC_CARRIAGE_RIB_2CV 75X75X8 EN-31 218 DMQC_COUPLER_FORK_2CV 35X32X30 EN-31 119 DMQC_CARRIAGE_HOR_PLATE_2CV 250X180X12 EN-31/MS 120 DMQC_LMK_L_LM8_2CV 34X46 EN-31 421 DMQC_COULPER_PLATE_2CV 70X42X32.5 EN-31 122 DMQC_COUPLER_PIN_2CV 10X40 EN-31 123 DMQC_CONTROLPANEL_HMETR_2CV 210X150X3 SS 124 DMQC_CYL_CXSM_MOUNTING_2CV 150X23X20 MS/EN31 2 12. 25 DMQC_CYL_CXSM_MOUNTING_L_2CV 150X23X20 MS/EN31 226 DMQC_LEVELING_ROD_HOLDER_2CV 40X56X23 MS/EN31 227 DMQC_ROD_LEVELING_2CV 8X145EN31/HRC-45 428 DMQC_JIG_SPACER_2CV 50X150X250 AL. 229 DMQC_S.MOTOR_SPACER_2CV 40X40X30 AL. 130 DMQC_LINER_TRANS_MOUNTING_2CV 70X50X30 NYLON 131 DMQC_LINER_RAIL_SMALL_MOUNTING_2CV 90X70X15 EN-31 132 DMQC_LINER_RAIL_SMALL_M_ROUND_2CV 50X40 AL. 133 COUPLER CLAMP 150X18X25 MS 434O K PUNCHING CYLINDER MOUNTINGPLATE 60X25X10 MS 235 O K PUNCHING CYLINDER SPACER PLATE 25X25X12 MS 236 O K PUNCHING CYLINDER BASE PLATE 60X12X150 MS 237 COUPLER SUPPORT 25X25X12 ACCRALIC 2 13. OPERATING SEQUENCEMIRROR SETTING PROCEDURE:OPERATING SEQUENCE:STEP 1: PUT ON MAIN SWITCHSTEP 2: SELECT AUTO MODE & CHOSE MIRROR TYPE (LEFT / RIGHT)STEP 3: SET DOOR MIRROR ON FIXTURE 14. STEP 4: INSERT MIRROR SWITCH INTO COUPLER (UH / LK)STEP 5: PRESS START SWITCH.STEP 6: MAIN CYL. GO DOWN & ALIGNING CYL. MAKE MIRROR PLATE TOALIGN.STEP 7: NOW MOVEMENT PINS MAKE THE REQUIRED SEQUENCE TEST. 15. STEP 4: INSERT MIRROR SWITCH INTO COUPLER (UH / LK)STEP 5: PRESS START SWITCH.STEP 6: MAIN CYL. GO DOWN & ALIGNING CYL. MAKEMIRROR PLATE TO ALIGN.STEP 7: NOW MOVEMENT PINS MAKE THE REQUIREDSEQUENCE TEST.

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