qualimatest - automatic quality control system for cutting industry
DESCRIPTION
Unique solutions for quality control systems Qualimatest SA: Your business partner The industrial vision measures the visible. This technology is used for quality control applications and production automation A global vision Qualimatest is a Swiss company leader in the realization of systems in vision and automation. Since its creation in 1989, hundreds of systems have been developed, installed and maintained in the entire world for a qualified clientele in the watch industry, in the medical industry, in the automotive and railways companies. A multidisciplinary team The Swiss quality of QMT services is applied by a multidisciplinary team of engineers and scientists selected for their skills, their dynamism and their creativity. By listening its customers, the team gathers its complementarities and experience to elaborate projects that can be complex and large and often need flexibility, accuracy, pertinence and speed. A “Swiss Made” platform In order to propose innovative and efficient solutions, QMT has developed its own platform called “QMT Vision Inspector”. A range of equipments has been derived from this platform to offer standard and performing solutions, especially in the Quality Control.TRANSCRIPT
QUALIMATEST SA
Automatic quality control for the cutting industry
QUALIMATEST SA |Chemin du Pont du Centenaire 1091228 Plan-les-Ouates (Genève) | Suisse
Tel : +41 22 884 00 30 | Fax : +41 22 884 00 40| [email protected]
Unique solutions for quality control
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More than 20 years of expertise in delivering of solutions for quality control
• 1989 Foundation of the company
• 1991 Partnership with National Instruments (technology provider)
• 1995 Crédit Suisse price issued for a QMT vision system
• 2006 Implementation of a new project oriented structure
• 2008 Placing on the market of QMT Vision Inspector and QMTInspect-R
• 2009 20th anniversary of QMT, placing on the market of WatchProjector
• 2010 New premises
• 2011 Certification ISO 9001 of the company (after certification CSIA on 2003)
• 2012 Placing on the market of 3 new sorting machines QMTInspect
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A interdisciplinary team for a swiss service
• An independant limited company located in Plan-les-Ouates (Geneva)
• 17 empoyees
Department Effective
Project management 3
Technique 11
Sales and marketing 2
Administration 1
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The reliability of our products and service are the central values of Qualimatest
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A very high level of service for the realization of vision and automation solutions
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An organization for maintenance management and sustainability
• An organization to ensure optinum equipment operation throughout their life
• Basic benefitso Assistance and support with guaranteed delivery times
o Telemaintenance
• A proposal with choice options for the customero Updating of the software
o Preventive maintenance
o Spare parts
o Management of the sustainability of the equipment
o Others according to customer requests
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A large customer panel
• 4 main markets : Watch (50%), Railway (15%), Automotive (25%), Medical (10%)
• Swiss and international customers
o Watch : Audemars Piguet, Breitling, Patek Philippe, Ulysse Nardin, Swatch Group, …
o Rail : CFF, Speno International
o Automotive :Baud Industries, Continental, DuPont, Sonceboz, …
o Medical : Allergan, Becton Dickinson, Johnson & Johnson, Medtronic, …
• More than 300 installed and maintained systems worldwide
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The strengths of Qualimatest solutions for automatic quality control
• Improve the repeatability of the control
• Lower costs of visual control (mean tens of k€ per year with an automatic sorting machine)
• Minimize the costs of non-quality by automatic 100% control
• Collect statistical data to drive the production and continuous improvement
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Qualimatest offers a high level of service
• An ISO 9001 certified organization
• A draft process adapted to the industrial world to ensure achievement of customer’s objectives and deadlines
• A team of experts in vision, computer science, mechanical and automation
• Long experience in the automotive markets and micromechanics
• An organization for the maintenance management of delivered equipments
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Control systems for vision based on a powerful and efficient swiss made platform
QMTView• A reliable base of development with a user’s
interface and multilanguage
• Security, events logbook, etc …
QMT Vision Inspector• Hardware platform QVIHardware complete and
compatible, proposed by market leaders to ensure perennity and maintenance
• Treatment engine for images QVIEngine configurable to guarantee maintenance and evolution
• Standard communication QVICom by I/O, TCP-IP and RS232
• A multi language utilization supervisor existing in three versions QVIBase, QVIPro et QVIPro-MS to better fit with utilization needs
• A complete range of services
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A large expertise in esthetical quality control
• Technology being developed in collaboration with EPFL
• QMTSubFace technolgy is integrated in QMT Vision Inspector platform
• A reliable and automatic methodology for esthetical quality control that takes into account the subjective and human analyses to the definition of acceptance limits
• Integrated in WatchProjector and QMTInspect
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WatchProjector : Optical equipment for automatic measure and control without contact
• A measure time of less than one second with an accuracy of less than one micron
• Automatic recognition of components does not require precise positioning
• An DXF superposition with automatic referencing on the part
• A software easy to use by operators and efficient to create programs by a technician
• A library of measurement functions
• Cutting industry applications
o Accurate without appreciation by the operator of components or finished products
o Production driving
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QMTInspect : Sorting machines for guaranteed 100% control
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The specifications of the QMTInspect-R
• Automatic feeding of parts
• Several measurement stations modular
o Vision, laser, air pad, …
o Dimensional measurements with a repeatability down to 1 micron
o Characterization of surfaces (scratches, stains, …)
o Presence/ absence
• Automatic multiple ejection of pieces according to measurement results
• Speed: up to 10 pieces per second
QMTInspect-R : Control and sorting machine (glass plate) for guaranteed 100% conformity
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The specifications of the QMTInspect-RM
• Control and sorting of small components, typically from watches with high accuracy
• Automatic feeding of pieces by vibrating bowl or Asyfeed Pocket
• 1 or 2 stations with 1 ou 2 cameraso Any type of measurements with a maximum
accuracy of 1 microno No chips, stains, scratches, chocks
• Automatic multiple ejection of the pieces according to the measurement results
• Speed: up to 4 pieces per second
QMTInspect-RM : Control and sorting machine (glass plate) for microtechnical pieces
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The specifications of the QMTInspect-C
• Automatic feeding of the pieces
• One control axis per vision
o 1 or 2 vertical cameras
o Dimensional measurements with a repeatability down to 3 microns
o Presence / Absence chips
o Limited functions for surface characterization (scratches, stains, …)
• Automatic ejection of wrong pieces according to measurement results
• Speed: up to 3 pieces per second
QMTInspect-C : Control and sorting machine (conveyor) for guaranteed 100% conformity
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The specifications of the QMTInspect-PL
• Control and sorting of small components, typically from watches, especially cylindrical (cutting industry) with very high accuracy
• Automatic feeding of the pieces by vibrating bowl or Asyfeed Pocket
• One vision station with 1 or 2 cameraso Any type of measurement with an accuracy
of down to 0.7 micronso No chips, stains, scratches, chocks
• Automatic multiple ejection of the pieces according to measurement results avec options de mise en plateau
• Speed: up to 1 piece per second
QMTInspect-PL : Control and sorting machine (linear and housing) for microtechnical pieces
Specific developments to perfectly answer your needs
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Equipment for automatic reading of engraved numbers on watch components
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Equipment for final quality control on medical device in cleanroom
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Welding station assisted by vision for the medical industry
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Quality Control of Pens for insuline injection
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Medical unit automatic assembly(robot guidance)
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Railway measuring system
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Automatic reading of train identification numbers
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An sorting machine QMTInspect-R controlling 5 parts per second with 8 cameras
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Welding control
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Bars control for cutting tools manufactoring
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Current sensors quality control
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Coins automatic packaging(robot guidance)
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Stay connected with Qualimatestor contact us
Stay connected with Qualimatest
www.qmt.ch
www.linkedin.com/company/qualimatest-sa
www.facebook.com/pages/Qualimatest/107384899337851?fref=ts
www.youtube.com/user/qmtmeissner ( indique l’existence d’un film)
fr.slideshare.net/QMTMeissner
Contact us
Chemin du Pont-du-Centenaire 109, 1228 Plan-les-Ouates (Genève)
Tél. : + 41 - 22 884 00 30
Fax : + 41 - 22 884 00 40
Email : [email protected]